background image

GrassFlap.com   

 

 

Phone: (502)594-3546 

 

 

 

 

       12

GrassF

l

ap's Fr

eq

u

ently A

sk

e

d

Q

u

es

�o

ns

WHAT TO DO IF YOUR CABLE BREAKS

DO NOT REMOVE

cabl

e co

ndu

it from the mow

er,

this m

a

kes it im

p

ossi

bl

e to

 de

termine c

a

use of

 fail

u

re.

FIRST ATTEMPT TO DETERMINE THE CAUSE OF THE FAILURE

.

1

.

REVIEW THE CABLE INSTALATION USING THE CABLE INSTALLATION CHECKLIST

,

l

ook

a

t e

ac

h item on the

 list

from the ori

g

in

al i

nst

alla�

on

a

n

d

con

rm the c

abl

e is s

�ll installed p

ro

perly.

 If 

y

ou

 find

the set-

up has cha

n

g

e

d

then most

 likely

this is the

ca

use of the

 fail

u

re.

IF YOU ARE NOT ABLE TO DETERMINE THE CAUSE OF THE FAILURE AND WOULD LIKE HELP DETERMINING IT

,

p

roce

ed as 

fo

ll

ows

2

.

TAKE PICTURES

o

f cabl

e co

nduit as

it is rout

ed 

on the mower with

 b

rok

en cabl

e wire

al

o

ng

si

d

e the co

ndu

it

,

just

as if 

wire were run in the co

nduit.

Picture must show

b

oth the c

abl

e

a

n

d

the co

ndu

it in s

a

me

 pict

u

re. 

Pictures required for warranty claim

.

3

.

CIRCLE BROKEN END OF WIRE

in

 pict

ure from ste

p

2

,

most

ph

ones

will le

t

y

ou e

d

it the

p

ictur

e.

4

.

EMAIL TO

,

dav

i

d

@

gra

s

sflap.c

om

5

.

INCLUDE ALL ITEMS LISTED BELOW

a.

Pictures of

 br

oken c

able,

(from st

ep 2 ab

o

v

e

),

b.

Picture of Com

pl

ete

d

Cabl

e In

stalla�

on Che

cklis

t”

(from st

ep 

1

ab

o

v

e

).

c

.

A

pp

roxim

a

te

pu

rch

a

se

da

te of current

cable. 

d.

Where

was cable p

urch

a

se

d and na

me

pu

rch

ased u

n

d

er

e

. S

u

b

ject

l

ine “BR

OKEN

 CABL

E

If 

y

ou nee

d a

c

able righ

t

away

it is su

gg

este

d that y

ou

 p

urch

ase

one on

l

ine so it is h

eaded y

our w

ay

whi

l

e we re

v

iew 

the inform

a�

on

.

MY FLAP ONLY OPENS HALFWAY

The

flap

 is

d

esi

g

n

ed 

to o

p

en

 halfway

with the

pedal

 fu

ll d

o

wn.

Pushi

ng hard

er wi

ll no

t

ca

use

flap

to mo

ve.

 The

p

ro

p

er

o

pera�

on is to

 p

ush the 

p

e

dal d

own un

�l the flap app

ro

ac

hes

the hal

f o

pen p

osi

on then 

a

t th

a

t

p

oint

 pres

sure on

the pedal

 shou

ld be

r

elea

se to

 all

ow

the pedal

to rise

as 

the

flap pa

sses the h

al

f

way p

oin

t.

CAN THE FLAP BE POSITIONED PARTIALLY OPEN?

Ye

s,

the 

flap

c

a

n

 be

h

eld

 in

a pa

r

�al

o

pen p

o

si�

on usin

g

the foot

pedal. S

im

ply

ho

ld

the

pedal

 in

the d

esire

d p

osi

on

One 

of the nice f

ea

tures of

the GrassFlap

is the w

ay

the

pedal

o

pera

tes to o

p

en 

and

c

l

ose the

flap

without h

av

in

g

to

pu

sh on

 a

s

epa

r

at

e

 pedal.

You

 a

re

able

to

 p

u

sh a

n

d

 re

lease the pedal

 in one smooth mo

on to

 flip

 it o

p

en 

and

the 

sa

me mo

on

, p

u

sh a

n

d

re

leas

e

will th

e

 flip

 it

ba

ck to the

cl

os

ed p

osi

on

. I

n or

d

er to

l

ock it somewhere

b

etween fu

ll 

o

pen and

 fu

ll cl

ose

d

wou

ld

requ

ire a 

seco

nd

mo

on to

 l

ock

 and

 re

leas

e i

t.

WILL THE FLAP PUSH OPEN?

Giv

en eno

ugh pressu

re it wi

ll p

ush o

p

en

.

 It i

s held

c

l

ose with

a sp

rin

g;

the s

a

me s

p

rin

g als

o ho

ld

s the

flap

 in the o

p

en 

p

osi

on

. By

the 

me the

flap gets pu

she

d

o

p

en there is t

ypically

eno

ugh grass b

ehin

d

it th

at y

ou

 a

re no

l

o

ng

er 

m

aki

n

g a g

oo

d

cu

t.

HOW DO I RETURN GRASSFLAP IF I CHANGED MY MIND?

An

y pr

o

du

ct m

ay b

e return

ed.

Pro

du

ct must

b

e in

 li

ke new co

ndi�

on

Cost o

f pr

o

du

ct

less

shi

pp

in

g

wi

ll be r

efu

nded.

Return

 p

o

stage 

is not refun

dable.

CAN THE DEFLECTOR ANGLE BE MOUNTED TO THE DECK INSTEAD OF THE FLAP?

The

defl

ecto

r angle s

hou

ld trav

e

l

with

the flap

to

 pr

e

v

ent c

l

i

pp

in

g

s from

 bl

owin

g straig

ht

up as the flap beg

ins to

o

p

en

.

 As it

 first start

s to o

p

en there is not eno

ugh angl

e to

 defl

ect the c

l

i

pp

in

g

d

own so the

y

e

nd

 u

p g

oin

g b

oth w

ay

up and d

o

wn. W

ithout the

a

n

gle 

the

y

wi

ll g

o s

traig

ht

up

on onto the o

p

er

a

tor

.

Moun

�ng

the

a

n

gle

to the

d

eck wou

ld

on

ly p

r

ov

i

d

e

a g

oo

d seal

when the

flap

 is fu

lly

c

l

os

ed.

Содержание 49K

Страница 1: ...99 22 Clevis Pin 10 99 57 Flap Mount 13 10 99 28 Bushing Cable Pin Flap End 5 16 x 3 4 Carriage Bolt Rev 10 2021 10 99 32 Bushing Spring Bolt GrassFlap 49K Assembly Instructions 10 99 51 Bushing Kit f...

Страница 2: ...nstruction videos available online at http www youtube com user GrassFlap and at GrassFlap com PLEASE READ If you are having ANY ISSUES with assembly or operation Please contact us at 502 594 3546 or...

Страница 3: ...mount on flap so large hole on spring mount fits over nut on pivot bolt do not loosen pivot bolt nut B Install spring mount as shown using 5 16 18 x 3 4 carriage bolt provided through slot and snug A...

Страница 4: ...t hinge plate C Check deflector angle for interference when flap is closed trim or notch with tin snips if needed D Peel off tape backing and apply angle to hinge plate leave 1 16 minimum gap between...

Страница 5: ...thread showing between Nut 1 and rubber boot DO NOT connect clevis to flap at this time DO NOT OVERTIGHTEN NUTS Nut 1 Blocker plate can be formed to fit discharge opening using heat Apply heat slowly...

Страница 6: ...be visible when looking through slot on side of pedal Cable Installation step 2 PROPER PEDAL HEIGHT Minimum of threads visible between rubber boot and jam nut 1 Rubber boots is in place on cable ng Ca...

Страница 7: ...place to keep dirt and water out of cable 2 PROPER PEDAL HEIGHT 1 Adjust pedal height so pedal bottoms out with full pressure to prevent cable from carrying full weight of operator Start with cable f...

Страница 8: ...stall cable on pedal scan using phone camera Secure with cable tie A Once pedal is installed on mower attach cable clamp or zip tie to secure cable B Verify everything is in place and secure A Positio...

Страница 9: ...Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounting bolts B Tighten two 5 16 x 1 carriage bolts to secure pedal assembly to mower deck Option 1 Secure with zip tie Option 2 SE...

Страница 10: ...with head on spring side D Insert cotter pin and bend around pin Bushing Cable Pin Flap End 10 99 28 Zip Tie Cable to Pedal 2x Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounti...

Страница 11: ...n 2 WARNING First after fitting must be straight Pedal Connection A Place clevis on cable ball and squarely seat in bottom of clevis B Insert 1 4 diameter pin C Insert cotter pin and wrap around pin F...

Страница 12: ...t cause ap to move The proper opera on is to push the pedal down un l the ap approaches the half open posi on then at that point pressure on the pedal should be release to allow the pedal to rise as t...

Страница 13: ...others within the vicinity of the operation of your mower 2 Keep hands feet and clothing away from rotating blades or other rotating parts while the engine is running 3 Do not attempt to open or clos...

Страница 14: ...ected with respect to the intended use of the product e Repair or replacement as a result of Grass Flap equipment operated in a manner which is not in accord with the instructions as specified in the...

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