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Cable Installa�on Checklist 

(use this form to confirm cable is installed correctly)

PEDAL END

  

Cable wire was not bent when connec�ng the cable to the pedal.

 

Cable is straight for minimum ½ inch past the end fi�ng, 

(Cable Installation, step 1 and 4, AREAS TO 

 

PAY PARTICULAR ATTENTION TO, Recommended cable routing, WARNINGS)

 

 

Check with mower deck at mowing height and parking brake released.

 

 

Check with mower deck in transport posi�on (full up) and parking brake engaged.

Cable is secured to foot deck to prevent bending at end fi�ng,

(Recommended cable routing, SECURE 

 

WITH CABLE CLAMP/ZIP TIE)

Pedal height is set so pedal bo�oms out on pedal stop, 

Test by pu�ng full weight on pedal, pedal 

 

should hit hard stop. NOTE: SE pedal with slot on side of pedal only, with flap in closed posi�on; en�re 

 

head of clevis pin must be visible when looking through slot on side of pedal. (

Cable Installation, step 2, 

 

PROPER PEDAL HEIGHT)

Minimum ½” of threads visible between rubber boot and jam nut 1.
Rubber boots is in place on cable fi�ng, 

(Cable Installation, step 3, MAINTAINING THE CABLE)

FLAP END

Cable is straight for minimum ½ inch past the end fi�ng, 

(Cable Installation, step 1 and 4, AREAS TO 

 

PAY PARTICULAR ATTENTION TO, page 6 installation guide, WARNING)

 

 

Check with mower deck at mowing height and parking brake released.

 

 

Check with mower deck in transport posi�on (full up) and parking brake engaged.

Brass bushing is installed on flap end of cable.

 

Head of clevis pin is on spring side, co�er pin toward front of mower.

ROUTING

  

Cable is protected from heat of muffler,

(Cable Installation, step 4, AREAS TO PAY PARTICULAR 

 

ATTENTION TO)

Cable bends not less than 6-inch radius,

(Cable Installation, step 5, REFERENCE 6” RADIUS)

Cable has enough freedom on flap end to travel with mower deck,

(See recommended cable routing)

GrassFlap.com   

 

 

Phone: (502)594-3546 

 

 

 

 

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Содержание 49K

Страница 1: ...99 22 Clevis Pin 10 99 57 Flap Mount 13 10 99 28 Bushing Cable Pin Flap End 5 16 x 3 4 Carriage Bolt Rev 10 2021 10 99 32 Bushing Spring Bolt GrassFlap 49K Assembly Instructions 10 99 51 Bushing Kit f...

Страница 2: ...nstruction videos available online at http www youtube com user GrassFlap and at GrassFlap com PLEASE READ If you are having ANY ISSUES with assembly or operation Please contact us at 502 594 3546 or...

Страница 3: ...mount on flap so large hole on spring mount fits over nut on pivot bolt do not loosen pivot bolt nut B Install spring mount as shown using 5 16 18 x 3 4 carriage bolt provided through slot and snug A...

Страница 4: ...t hinge plate C Check deflector angle for interference when flap is closed trim or notch with tin snips if needed D Peel off tape backing and apply angle to hinge plate leave 1 16 minimum gap between...

Страница 5: ...thread showing between Nut 1 and rubber boot DO NOT connect clevis to flap at this time DO NOT OVERTIGHTEN NUTS Nut 1 Blocker plate can be formed to fit discharge opening using heat Apply heat slowly...

Страница 6: ...be visible when looking through slot on side of pedal Cable Installation step 2 PROPER PEDAL HEIGHT Minimum of threads visible between rubber boot and jam nut 1 Rubber boots is in place on cable ng Ca...

Страница 7: ...place to keep dirt and water out of cable 2 PROPER PEDAL HEIGHT 1 Adjust pedal height so pedal bottoms out with full pressure to prevent cable from carrying full weight of operator Start with cable f...

Страница 8: ...stall cable on pedal scan using phone camera Secure with cable tie A Once pedal is installed on mower attach cable clamp or zip tie to secure cable B Verify everything is in place and secure A Positio...

Страница 9: ...Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounting bolts B Tighten two 5 16 x 1 carriage bolts to secure pedal assembly to mower deck Option 1 Secure with zip tie Option 2 SE...

Страница 10: ...with head on spring side D Insert cotter pin and bend around pin Bushing Cable Pin Flap End 10 99 28 Zip Tie Cable to Pedal 2x Install Pedal A Mark and drill two 11 32 holes if needed for pedal mounti...

Страница 11: ...n 2 WARNING First after fitting must be straight Pedal Connection A Place clevis on cable ball and squarely seat in bottom of clevis B Insert 1 4 diameter pin C Insert cotter pin and wrap around pin F...

Страница 12: ...t cause ap to move The proper opera on is to push the pedal down un l the ap approaches the half open posi on then at that point pressure on the pedal should be release to allow the pedal to rise as t...

Страница 13: ...others within the vicinity of the operation of your mower 2 Keep hands feet and clothing away from rotating blades or other rotating parts while the engine is running 3 Do not attempt to open or clos...

Страница 14: ...ected with respect to the intended use of the product e Repair or replacement as a result of Grass Flap equipment operated in a manner which is not in accord with the instructions as specified in the...

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