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Troubleshooting

6-3

6.3

The Cutting Results Are Unsatisfactory

Symptom

The cut corners are too
rounded or too pointed.

Only the initial section cut is
satisfactory.

Solid lines are not cut at a
constant depth (mild
skipping).

Curved lines have coarse
resolution.

Characters or complex
figures are deformed.
The cutting start and end
points for figures do not
match.

Cannot cut to the specified
size

The length cut differs from
that specified.

The medium is discolored
where the blade cut.
The cutter blade cuts into
the backing sheet.
Characters and lines are
deformed when plotted
using the pen.

Cause

The cutter offset does not match the
blade type used.

The cutter blade is not rotating
smoothly in the holder.
The offset force is insufficient.
The CB09UA spring is missing.

The blade is extended too far.

The cutting speed is too high.

The cutting data is too coarse.

The blade offset angle is too small.
The step-pass setting is too large.

The data is not connected.

The offset force is too low.
The film is too flimsy.
The cutter blade is not rotating
smoothly in the holder.
The step size for the software and the
cutting plotter do not match.
Scaling has been specified in the
software.
The medium is slipping.

The distance correction is not correct.
The cutter plunger tip is in contact
with the medium.
The blade is extended too far.
The cutting force is too high.
A blade has been selected in the
cutter-pen settings.

Solution

Adjust the cutter offset value.
Corners are rounded:

Increase the value.

Corners are pointed:

Reduce the value.

Clean inside the holder.

Increase the offset force.
Replace the blade with a spring
attached.
Adjust the blade extension length.

Reduce the cutting speed.

Correct so that the application data is
output with greater detail.
Increase the offset angle.
Reduce the step-pass setting.

Check by plotting using a pen, and
correct the data.
Increase the offset force.
Use a stiffer film.
Clean inside the holder.

Adjust the step-size settings so that
they match.
Check the scaling.

Reduce the cutting speed.
Reduce the pen-up speed.
Adjust the distance correction.
Adjust the blade extension length.
Reduce the cutting force.
Adjust the blade extension length.
Reduce the cutting force.
Select PEN.

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Содержание CE5000-120AP

Страница 1: ...CE5000 120AP USER S MANUAL MANUAL NO CE50AP UM 152 CUTTING PRO...

Страница 2: ...f the categories before reading the Manual DANGER This category provides information that if ignored is highly likely to cause fatal or serious injury to the operator WARNING This category provides in...

Страница 3: ...may cause electric shock or a fire hazard due to current leakage Contact with the high voltage parts within the cutting plotter may cause electric shock If the cutting plotter requires repairs contact...

Страница 4: ...or moving parts such as the carriage while cutting or plotting is in progress Such action may result in injury Keep your hands hair etc away from the rollers or moving parts such as the carriage even...

Страница 5: ...g water or other fluid on top of the cutting plotter Fluid falling inside the cutting plotter may cause electric shock or a fire hazard due to current leakage If water or foreign matter enters the cut...

Страница 6: ...out of alignment When using indoor lighting such as fluorescent or other electrical lamps provide a distance of at least one meter between the cutting plotter and the light source Close proximity of s...

Страница 7: ...No 18AWG x 3 NO 42 21 49 300 V 10 A Europe CEE 7 VII TYPE H05VV F 250 V IEC320 3 x 1 0 mm2 10 A CEE13 UK BS1363 TYPE H05VV F 250 V BS4491 3 x 1 0 mm2 5 A BS6500 Australia AS3112 TYPE OD3CFC 250 V AS3...

Страница 8: ...f you find any unclear or erroneous information or wish to make other comments or suggestions 4 Notwithstanding the stipulations in the preceding paragraph Graphtec Corporation assumes no liability fo...

Страница 9: ...a Sheet Media 2 9 Aligning the Push Rollers 2 10 2 4 If the sensor detects that there is no paper left while roll paper is being cut 2 12 2 5 Adjusting and Mounting the Cutter Pen 2 13 Types and Featu...

Страница 10: ...the Cutting Plotting Area 4 19 4 16 Rotating the Coordinate Axes 4 20 4 17 Sorting Settings 4 21 4 18 Specifying the SPACE REAR Distance 4 22 4 19 Setting the OFFSET FORCE Initial Cutting Force 4 23...

Страница 11: ...LECTION 5 5 5 4 Setting Special Functions B 5 5 6 Troubleshooting 6 1 The Cutting Plotter Does Not Operate When Turned On 6 2 6 2 The Cutting Plotter Does Not Operate Correctly 6 2 6 3 The Cutting Res...

Страница 12: ...CHAPTER 1 Introduction 1 1 Checking the Accessories 1 2 Parts Names and Functions 1 3 Assembling the Stand...

Страница 13: ...earest Graphtec vendor promptly AC power cord Quick Start Manual Usage Precautions User Guide CD ROM Stand Cutter blade CB09UA Water based fiber tip pen 1 1 each 1 1 1 1 Cutter plunger 1 Media cutter...

Страница 14: ...right Cutter pen holder Hold the cutter pen and moves it up and down Pen holder Holds the pen and moves it up and down Media set lever Raises or lowers the push rollers during loading of a medium Cont...

Страница 15: ...ket Stand Basket Used to catch media after it has been cut Alignment shaft Used when loading roll media Power switch Turns the power supply to the cutting plotter on or off AC power inlet Connects the...

Страница 16: ...the LCD when in PAUSE status COND Press this function key to view the cutter pen condition settings PAUSE Press this function key once in READY status to switch to PAUSE status in order to change the...

Страница 17: ...nd side bar x 2 L R Center bar x 1 Alignment shaft x 1 Stopper x 2 L R Hexagonal socket bolt M6 x 8 Allen wrench M6 x 1 Stock shaft x 1 Basket Construction The basket is made up of the following parts...

Страница 18: ...R temporarily with the hexagonal socket bolts M6 using the Allen wrench Front side Stand side bar Center bar Hexagonal socket bolt M6 2 Fasten the sheet support pipe brackets to the stand tops with t...

Страница 19: ...pes to expose the adhesive and then fit the rubber caps on firmly Sheet support pipe Rubber cap Removable tape 4 Mount the CE3000 120AP on the stand by inserting the positioning pins on the stand into...

Страница 20: ...eir vicinity 6 Attach the alignment shaft to the stand tops Loosen the attached bindhead screws A M4 two or three turns and then insert the brackets on the end of the shaft using the elongated screw h...

Страница 21: ...attach the sheet to them Pass the sheet over the center bar and fasten the ends to the support pipes using the press studs Sheet Pass over the center bar Sheet support pipe Press stud Side view Sheet...

Страница 22: ...lotter 2 1 Connecting to Your Computer 2 2 Turning on the Power 2 3 Loading the Medium 2 4 If the sensor detects that there is no paper left while roll paper is being cut 2 5 Adjusting and Mounting th...

Страница 23: ...s are available for use Use a Centronics compatible serial cable or USB cable in accordance with the connection method chosen Obtain a Graphtec approved interface cable that is compatible with the int...

Страница 24: ...ing the power cord provided 3 Turn on the cutting plotter by pressing the side of the Power switch The STATUS lamp on the control panel will light up 4 If no medium has been loaded the message below a...

Страница 25: ...e stoppers at the appropriate locations and then tighten the screws At this time if you have loaded a 950 mm media roll fix the stoppers at the positions shown in the following diagrams If the media r...

Страница 26: ...e collar Performing a cutting or plotting operation when the stock shaft is seated at an angle may cause malfunctions such as paper shift to occur Collar Shaft holder Press down firmly on the collar S...

Страница 27: ...way from the shaft holder and the collar Black sticker Silver colored section 6 Feed the leading edge from the back through to the front making sure to remove any slack in the medium while pulling it...

Страница 28: ...nds hair etc away from the shaft holder and the collar Black sticker Silver colored section 9 When pulling the medium out of the cutting plotter stand facing the front of the cutting plotter and pull...

Страница 29: ...mode to begin cutting from the leading edge When ROLL2 PRESS ENTR is selected only the medium width is detected Select this mode to begin cutting at a point beyond the leading edge 15 After ROLL1 PRE...

Страница 30: ...tioned over the right hand wide grit roller or the left hand or center push roller is not positioned over a grit roller Check to confirm that they are positioned correctly 5 Pressing the or key displa...

Страница 31: ...mark NG OK NG OK CAUTION To move the push rollers the media set lever must be in the lowered position The push roller on the right hand edge when viewed from the front must always be moved over the r...

Страница 32: ...tioned over the right hand wide grit roller The medium must always be positioned over the media sensor For Minimum Size Media Position all of the rollers over the right hand wide grit roller Position...

Страница 33: ...nd select whether to continue or abort the cutting operation 1 If the media sensor detects that there is no paper left during a roll paper cutting operation cutting is stopped automatically and the fo...

Страница 34: ...equipment Be sure to mount the cutter blade in the corresponding cutter pen plunger Cutter blade Plunger cap Plunger Blade length adjustment knob Blue For 0 9 mm diameter blades Red For 1 5 mm diamete...

Страница 35: ...blade from inside the plunger cap 4 Insert the new blade into the hole provided in the plunger cap 5 With the blade inserted into the plunger cap screw on the plunger from above Adjusting the Blade Le...

Страница 36: ...adjust the blade length by gradually increasing the blade length as you alternately run a test cut to check whether or not the medium can be cut Mounting the Cutter Pen After the blade length has been...

Страница 37: ...ching the pen immediately after the cutting plotter is turned on or whenever the pen is moving Open the holder arm of the pen station with your finger then mount the pen in the pen holder After the pe...

Страница 38: ...ons 3 1 Setting the Cutter Pen Conditions 3 2 Displaying the Effective Cutting Area 3 3 Moving the Pen 3 4 Setting the Initial Cutting Position Origin Point 3 5 Stop Function 3 6 Moving the Pen Carria...

Страница 39: ...setting is selected no OFFSET setting is required Reference Pen Conditions for Plotting Pens To preserve the pen life set the FORCE to the lowest setting and set the SPEED after checking to confirm t...

Страница 40: ...key to move it to the left Use the or key to select the parameter to be changed and use the or key to select the setting details Press the ENTER key to confirm To cancel the selection press the NEXT...

Страница 41: ...g Set the FORCE value based on the guidelines in the table entitled Optimal Cutting Conditions for Each Media Type on page 3 2 1 Press the COND key in READY mode to display the cutter pen conditions 2...

Страница 42: ...the setting area condition number to be set and then use the or key to move the s symbol to the position shown below 2 0 9 U 1 2 3 3 0 2 3 Press the or key to select the value to be changed in the ra...

Страница 43: ...ting Area Press the ENTER key in READY mode to display the current effective cutting area X 0 0 0 0 m m Y 0 0 0 m m 3 3 Moving the Pen In READY mode press the or key to move the pen carriage to the le...

Страница 44: ...axes have been rotated gives the following results Original origin New origin X Y When the Coordinate Axes are Rotated After Moving the Origin Point When the coordinate axes are rotated after the orig...

Страница 45: ...isplayed displays the BUFFER CLEAR confirmation screen for aborting the cutting plotting operation C L E A R Y E S 5 Press the or key to alternate the display between YES or NO To abort the cutting pl...

Страница 46: ...along the X and Y axes Y X Original pen carriage position Moved pen carriage position 100mm 100mm In READY mode press the key while holding down the ENTER key to move the pen carriage in 100 mm steps...

Страница 47: ...are achieved If you perform test cutting while the cutter pen conditions are being set the test cutting will be performed under the conditions being set 1 Load the medium for test cutting on the cutt...

Страница 48: ...Expanding the Cutting Plotting Area 4 16 Rotating the Coordinate Axes 4 17 Sorting Settings 4 18 Specifying the SPACE REAR Distance 4 19 Setting the OFFSET FORCE Initial Cutting Force 4 20 Setting th...

Страница 49: ...on 4 4 Blade Wear Detection When Blade Wear Setup is On 4 5 Raising and Lowering the Pen 4 6 Selecting the Type of Perforated Line 4 7 Setting TANGENTIAL Mode 4 8 Selecting the Blade Tip s Initial Pos...

Страница 50: ...the following menu is displayed C L E A R B U F F E R 4 Press the ENTER key to display the clear buffer memory menu C L E A R Y E S 5 Press the or key to select YES or NO and then press the ENTER key...

Страница 51: ...the ENTER key to display the FEED CUT menu F E E D C U T C U T 4 Press the or key to select FEED CUT or CUT and then press the ENTER key To cancel the selection press the NEXT or PREV key If CUT is se...

Страница 52: ...bled it is not displayed on the PAUSE menu If the power is turned off while cutting is in progress the cutting distance for that operation is not included in wear detection calculations Checking the W...

Страница 53: ...registered in one group To register a setting area in another group it must first be removed from the group in which it is registered Initially setting area 1 is set to group 1 setting area 2 to grou...

Страница 54: ...to display the wear rate setting submenu and then press the NEXT or PREV key until the following menu is displayed C L E A R G R O U P 4 Press the ENTER key to display the wear rate clear menu C L R G...

Страница 55: ...until the following menu is displayed P E N U P D O W N 3 Press the ENTER key to lower the pen and press the ENTER key again to raise it B L A D E W A R E S E T U P C U T L I N E P A T T A N G E N T...

Страница 56: ...e using cut shapes can be easily separated after cutting but will not come loose during cutting 1 Press the PAUSE key to switch to PAUSE mode 2 Press the NEXT or PREV key until the following menu is d...

Страница 57: ...numbers 1 to 8 indicate the cutter setting areas and those marked with a s symbol have the TANGENTIAL mode set to ON 1 2 3 4 5 6 7 8 Use the and key to move the cursor and select a setting area Use t...

Страница 58: ...ide of the effective cutting area 1 Press the PAUSE key to switch to PAUSE mode 2 Press the NEXT or PREV key until the following menu is displayed I N I T B Press the ENTER key to display the INIT BLA...

Страница 59: ...up 1 Press the PAUSE key to switch to PAUSE mode 2 Press the NEXT or PREV key until the following menu is displayed P E N U P S P E E D 3 Press the ENTER key to display the pen up speed menu U P S P E...

Страница 60: ...key to display the INITIAL FEED setting I N I T I A L F E E D O F F 4 Press the or key to select OFF or ON and then press the ENTER key To cancel the selection press the NEXT or PREV key CHECKPOINT I...

Страница 61: ...ER key to display the AUTO PRE FEED setting A U T O P R E F E E D O N Press the or key to select ON or OFF and then press the ENTER key to confirm 4 If ON is selected and the ENTER key pressed the fee...

Страница 62: ...3 4 5 6 7 8 Use the or key to move the cursor to select the required condition setting area Press the or key to display or not display thes symbol and then press the ENTER key to confirm To cancel pre...

Страница 63: ...t Reloaded medium already plotted Alignment point 2 Drawing reference points New origin X Y 1 Press the PAUSE key to switch to PAUSE mode 2 Press the NEXT or PREV key until the following menu is displ...

Страница 64: ...4 17 8 Press the PAUSE key to cancel PAUSE mode CHECKPOINT After the axes are aligned the settings will be reset if any of the following are performed Specification of a new origin Loading of a new me...

Страница 65: ...il the following menu is displayed P L O T A R E A 4 Press the ENTER key to display the plotting area menu L L 0 0 5 Use the and POSITION keys to move the pen to the lower left setting position and th...

Страница 66: ...he plotting area width setting menu E X P A N D O F F Press the or key to select ON or OFF and then press the ENTER key to confirm To cancel the selection press the NEXT or PREV key 5 If the settings...

Страница 67: ...PREV key until the following menu is displayed R O T A T E 4 Press the ENTER key to display the coordinate axis rotation setting menu R O T A T E O F F Press the or key to select ON or OFF and then p...

Страница 68: ...n press the NEXT or PREV key until the following menu is displayed S O R T 4 Press the ENTER key to display the sorting setting menu S O R T O F F Press or key to select ON or OFF and then press the E...

Страница 69: ...y and then press the NEXT or PREV key until the following menu is displayed S P A C E R E A R 4 Press the ENTER key to display the SPACE REAR setting S P A C E R E A R 1 2 m m Press the or key to spec...

Страница 70: ...ing menu is displayed A D V A N C E D F U N C 3 Press the ENTER key and then press the NEXT or PREV key until the following menu is displayed O F F S E T F O R C E 4 Press the ENTER key to display the...

Страница 71: ...will be 29 Set the initial down force to suit the type of medium used by performing test cuts 1 Press the PAUSE key to switch to PAUSE mode 2 Press the NEXT or PREV key until the following menu is di...

Страница 72: ...yed A D V A N C E D F U N C 3 Press the ENTER key and then press the NEXT or PREV key until the following menu is displayed S T E P P A S S 4 Press the ENTER key to display the step pass setting menu...

Страница 73: ...displayed A D V A N C E D F U N C 3 Press the ENTER key and then press the NEXT or PREV key until the following menu is displayed O F F S E T A N G L E 4 Press the ENTER keyto display the offset angle...

Страница 74: ...3 Press the ENTER key and then press the NEXT or PREV key until the following menu is displayed F _ C U T 4 Press the ENTER key to display the F_CUT setting F _ C U T O N Press the or key to specify...

Страница 75: ...U N I T 4 Press the ENTER key to display the length unit menu L E N G T H U N I T m m Press the or key to select mm or inch and then press the ENTER key to confirm To cancel the selection press the N...

Страница 76: ...wing the pattern Compensation value X Compensation value Y The cross drawn by the pen in the pen holder The cross cut by the cutter pen in the cutter pen holder the reference cross Y X 6 After the cro...

Страница 77: ...If the data to be copied does not fit within the cutting plotting area the following message is displayed in step 5 C A N N O T C O P Y Use the and POSITION keys to change the initial copying position...

Страница 78: ...r USER 6 Settings other than those shown in the table are the default settings B L A D E W A R E S E T U P C U T L I N E P A T T A N G E N T I A L I N I T B P E N U P S P E E D I N I T I A L F E E D T...

Страница 79: ...ZE If HP GL is selected set the ORIGIN POINT If a command different from that set previously is selected the PAUSE mode is automatically canceled after STEP SIZE GP GL or ORIGIN POINT HP GL is set Set...

Страница 80: ...ge this setting if your application specifies a different origin position 1 Set the command setting to HP GL C O M M A N D H P G L 2 Press the ENTER key to display the origin point setting O R I G I N...

Страница 81: ...m left transfer rate baud rate parity data length and handshaking mode The baud rate can be set to 19200 9600 4800 2400 1200 600 or 300 The parity can be set to N None E Even parity or O Odd parity Th...

Страница 82: ...feed lengths of up to 3 meters Long axis cutting over 5 meters is possible for lengths of up to 50 meters in the feeding direction In the case of long axis cutting be particularly careful when loading...

Страница 83: ...the ENTER key and then press the NEXT or PREV key until the following menu is displayed S E P A R A T O R 4 Press the ENTER key to display the SEPARATOR setting S E P A R A T O R Press the or key to s...

Страница 84: ...V key until the following menu is displayed T I M E O U T 4 Press the ENTER key to display the TIMEOUT setting T I M E O U T 0 Press the or key to specify one of the available TIMEOUT settings and the...

Страница 85: ...TIME setting U N T I L 0 s e c Press the or key to specify one of the available PAPER READY TIME settings and then press the ENTER key 0 60 120 180 300 420 600 seconds To cancel the selection press t...

Страница 86: ...Press the ENTER key and then press the NEXT or PREV key until the following menu is displayed P A P E R L O A D 4 Press the ENTER key to display the PAPER LOAD setting P A P E R L O A D 0 Press the or...

Страница 87: ...begins moving as soon as this function is set Keep your hands and other objects away from the cutting plotter s moving parts Self Test Pattern Printing This function prints out a self test pattern to...

Страница 88: ...CHECKPOINT The dump list is printed out as ASCII character codes Characters without codes will be printed as small 2 digit figures Output data for READ type commands will be output as dummy data excep...

Страница 89: ...CHAPTER 5 Setting and Using the Special Functions 5 1 Description of Special Functions A 5 2 Setting Special Functions A 5 3 Description of Special Functions B 5 4 Setting Special Functions B...

Страница 90: ...has been selected in the cutter pen settings The default setting is PEN UP Model ID Response when the COMMAND setting is HP GL This function sets the response to the OI command when the COMMAND setti...

Страница 91: ...D is selected the blade wear detection setting is enabled and the blade wear detection setting menu is displayed in the PAUSE menu When DISABLED is selected the blade wear detection setting is disable...

Страница 92: ...E N U M O D E L 7 5 8 6 P R I O R I T Y C O M D U P M O D E D I S A B L E D M E D I A E N A B L E D H O M E E N A B L E D C I R C L E D E F A U L T B W S D I S A B L E D C R O S S C U T F O R C E 2 0...

Страница 93: ...six languages can be selected English French German Italian Spanish or Japanese 5 4 Setting Special Functions B 1 Turn the cutting plotter on while holding down the ENTER and ORIGIN keys simultaneousl...

Страница 94: ...ER 6 Troubleshooting 6 1 The Cutting Plotter Does Not Operate When Turned On 6 2 The Cutting Plotter Does Not Operate Correctly 6 3 The Cutting Results Are Unsatisfactory 6 4 An Error Message Was Disp...

Страница 95: ...e medium is not detected by the media sensors due to strong reflected light The medium is not loaded so that it passes the media sensors The right hand pinch roller is not positioned over the right ha...

Страница 96: ...too flimsy The cutter blade is not rotating smoothly in the holder The step size for the software and the cutting plotter do not match Scaling has been specified in the software The medium is slipping...

Страница 97: ...table for the medium being cut Excessive load is causing the current to the motor to exceed the rated value The pen carriage movement is being obstructed The pen carriage was subjected to external pre...

Страница 98: ...ange The software settings for the output device have been changed The data transmission settings have been changed in the interface settings An error occurred in the reception of data within the inte...

Страница 99: ...dable character buffer or polygon buffer was used The software settings for the output device have been changed Another output command was executed while a command was already being executed An invali...

Страница 100: ...Appendix Appendix A Main Specifications Appendix B Options and Supplies Appendix C External Dimensions Appendix D Menu Tree...

Страница 101: ...Water based fiber tip pens Oil based ballpoint pen Interfaces RS 232C USB 2 0 Full speed Buffer capacity 2 MB Command modes GP GL HP GLTM 3 control panel selectable Display panel LCD 16 characters x...

Страница 102: ...CB15UB 2 Set of 2 1 5 mm diameter supersteel blades for cutting detailed characters Water based fiber tip KF550 F8 1 pen each in red black violet brown blue green orange pen and pink KF550 S1 2 black...

Страница 103: ...A 4 Appendix Appendix C External Dimensions 1487 1020 1189 Units mm Dimensional accuracy 5 mm...

Страница 104: ...the Type of Perforated Line 4 7 Setting TANGENTIAL Mode 4 8 Selecting the Blade Tip s Initial Position 4 9 Setting the PEN UP SPEED 4 10 Specifying the INITIAL FEED Length 4 11 Setting AUTO PRE FEED 4...

Страница 105: ...Values 3 2 Cutter pen Condition Setting Areas 3 3 Conditions 3 2 Construction 2 13 holder 1 3 Mounting 2 15 Cutter plunger 1 2 Cutting Conditions 3 2 Demo 4 41 mat 1 3 Cutting Area Displaying the Effe...

Страница 106: ...igning 2 10 Q QUALITY 3 2 3 5 Quick Start Manual 1 2 R Reference force values 3 2 Roll Medium Loading 2 4 RS 232C interface connector 1 3 S Self Test Pattern 4 40 SEPARATOR Function 4 36 Serial interf...

Страница 107: ...The specifications etc in this manual are subject to change without notice CE5000AP UM 152 April 20 2007 1st edition 01 GRAPHTEC CORPORATION...

Страница 108: ...503 10 Shinano cho Totsuka ku Yokohama 244 8503 Japan Tel 81 045 825 6250 Fax 81 045 825 6396 Email info graphteccorp com Web www graphteccorp com Printed in Japan...

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