background image

33

32

Grange Machinery Ltd. 
Sproatley Grange 
Hull 
HU11 4PT

M: 07918 515385
T: 01482 815711 
E: [email protected]
W: www.grangemachinery.co.uk

Grange Machinery Ltd. 
Sproatley Grange 
Hull 
HU11 4PT

M: 07918 515385
T: 01482 815711 
E: [email protected]
W: www.grangemachinery.co.uk

Example of 

failure

Possible causes

Investigation to address root causes 

of failure.

1.0 Inability to 

achieve rapid 

entry of soil 

engaging legs.

Points are worn.

Replace points according to soil profile and 

equipment usage. Contact Grange Machinery 

Ltd personnel for sourcing replacements and 

additional spares.

Incorrect linkage configuration.

Is the machine raising and lowering on the 

linkage parallel to the rear of the tractor?

Review tractor linkage adjustments in 

accordance with manufacturer’s guidance.

Tractor hydraulic pressure is 

insufficient or flow rates / response 

times require adjustment.

Review tractor hydraulic system and settings in 

accordance with manufacturer’s guidance.

2.0 Hydraulic oil 

leakage

Tighten up hydraulic fittings

General operation routines

Hydraulic ram seals need 

replacing. Before removing rams 

contact Grange Machinery Ltd 

directly.

Check that the ram bores aren’t scored and 

causing premature failure of the seals.

3.0 Inadequate 

performance 

of 2nd stage 

soil engaging 

equipment 

which is 

coupled up to 

the Grange 3m 

LDT.

Check hitch / linkage connection 

position on rear of Grange 3m 

LDT.

Check hydraulic connections and 

flow settings through to auxiliary 

equipment.

Set-up the tillage configuration in the field in 

the working position, isolate the tractor engine, 

secure the handbrake.  Check all adjustment 

variables and depth of soil penetration.

Check all equipment settings in accordance 

with soil profile.

Check wearing parts and refer to operator’s 

manual for connection 2nd stage cultivation/

seeding equipment.

Check tractor tyre pressures and front ballast.

If required refer to Grange Machinery Ltd 

personnel for further advice.

This section provides the operator with a reference in the event of experiencing difficulty in operational 

mode and in the event of component failure.

14.0 Troubleshooting

Example of 

failure

Possible causes

Investigation to address root causes  

of failure.

4.0 Discs stop 

rotating when 

engaged in the 

ground.

Bearing failure.

Bearings are sealed although do have a 

finite life. Remove disc section and contact 

Grange Machinery Ltd personnel for sourcing 

replacements and additional spares.

5.0 Trash building 

up around the 

legs.

Discs have lost their cutting edge 

and need replacing.

Replace discs. Check all discs for wear and plan 

to replace in sections to maintain a constant 

profile across the machine.

Contact Grange Machinery Ltd personnel 

for sourcing replacement disc sections and 

additional spares.

6.0

Repeated 

failure of shear 

bolts.

Incorrect shear bolt specification 

and tightness.

Main leg assembly bolts are 

loose.

Check the leg points for wear. Using the points 

beyond their useful wear life will put excessive 

stress on the shear bolts. Replace points.

Contact Grange Machinery Ltd personnel for 

sourcing replacement shear bolts and additional 

spares.

Check the shear bolt locating section for any 

signs of elongated holes or loose fitting. 

Tighten main leg assembly bolts.

7.0 Uneven 

cultivation 

depth

Incorrect lower link arm settings

Check lower link arm settings on the tractor 

and adjust in accordance with tractor 

manufacturer’s guidance.

15.0 End of season storage

At the end of the working season, undertake the 

following maintenance procedures. Ensure that the 

machine is lowered to the ground, the hand brake 

applied, tractor engine stopped and key removed.

i) 

Dry brush and remove extraneous soil and vegetation matter.

ii) 

If the points or discs need replacing follow the procedure in Section 13.0. 

iii) 

Check shear bolts for signs of excessive shear loadings and replace if necessary following the 

procedure in Section 13.0. 

iv) 

Check hydraulic hoses, couplings and ram seals for evidence of leaks and excessive wear. Replace as 

required.

v) 

Apply anti-corrosion oils or grease to all wearing parts and exposed hydraulic cylinder rods and 

linkage connections. Grease all pivot points liberally.

vi) 

Park on hard standing in a dry covered storage area.

16.0 End of life recycling

The Grange 3m LDT is manufactured from 

predominantly steel components with hydraulic 

pipes and activating rams. Once the Grange 3m 

LDT has completed its working life, the steel 

can be recycled via an authorised outlet. Where 

components have been in contact with hydraulic oil 

they will need to be disposed of via an appropriate 

hazardous waste recycling outlet. If you are unsure 

of the correct disposal method please contact 

Grange Machinery Ltd for further advice.  

Содержание 6m LDT

Страница 1: ...ce Toolbar Operator Manual Grange Machinery Ltd Sproatley Grange Hull HU11 4PT M 07918 515385 T 01482 815711 E rjones grangemachinery co uk W www grangemachinery co uk Manual reference GM 3mLDT Iss1 0...

Страница 2: ...he Grange 3m LDT 14 8 3 Lift and lower rams depth control 15 8 4 Disc rams Depth control 16 8 5 Attachment option 17 9 0 Coupling up 19 10 0 Setting up machine for work 21 10 1 Clevis hitch 23 11 0 Tr...

Страница 3: ...l and reducing moisture loss The Grange 3m LDT incorporates both a lower linkage arm assembly and a clevis hitch on the rear to allow secondary cultivation or seed drill equipment to be attached Hence...

Страница 4: ...of the manual before use Non compliance with safety instructions can lead to warranty claims becoming invalid Grange Machinery Ltd shall not be responsible for any damage caused by the use of spare pa...

Страница 5: ...eeding equipment in accordance with relevant operators manual Verify tractor front ballast requirements LOW MEDIUM Transportation on the public highway Road traffic incident with other road users Coll...

Страница 6: ...hine to inform the operator of the appropriate procedures to prevent harm to themselves or others persons nearby These refer to the following procedures where operator interaction with the Grange 3m L...

Страница 7: ...ere a hydraulic braking supply is required for 2nd stage cultivation seeding equipment this facility will be incorporated into the auxiliary valve assembly on the rear Ref Section 8 0 component inform...

Страница 8: ...ansport and field working modes before commencing operations When going from the transport mode to working mode for the Grange 3m LDT always make sure no people are in distance of been hurt or trapped...

Страница 9: ...ervices to operate the Grange 3m LDT FIG 3 0 COMPONENT IDENTIFICATION 2 X DOUBLE ACTING HYDRAULIC SERVICES TO OPERATE AND FUNCTION THE GRANGE 3M LDT 8 3 Lift and lower rams depth control FIG 3 0 COMPO...

Страница 10: ...SINGLE DISC RAM LOCATED CENTRALLY BELOW THE HEADSTOCK FIG 3 0 COMPONENT INFORMATION FIG 3 0 COMPONENT INFORMATION MAIN BEAM LIFT AND LOWER RAM 8 5 Attachment options INCH FREE FLOW RETURN 7 PIN LIGHT...

Страница 11: ...e linkage balls to the centre of the lifting eyes e g the Grange 3m LDT centre of gravity Please refer to the definitions in the table in section 9 0 which identifies the variables which are required...

Страница 12: ...the Grange 3m LDT 1250Kg to establish an overall kilogram loading on the tractor hitch value IR Please note that the maximum mass of seed or other materials held in a hopper in the 2nd stage cultivati...

Страница 13: ...with hydraulic and electrical connections 10 1 Clevis hitch The mass of the rear clevis hitch on the Grange 3m LDT equipment has a mass of 45kg Therefore the safe working procedure is to put the coupl...

Страница 14: ...s of the tractor apply the handbrake stop the engine i Using the tractor hydraulics lower the three point linkage to position the rear attachment of the hitch of the Grange 3m LDT to resemble the same...

Страница 15: ...s on the lower leg outside face when replacing the shear bolt iv Replacement of the tines when worn v Replacement of the cutting discs when worn vi Replacement of the cutting disc bearings when failur...

Страница 16: ...ation spray oils to free up bolts to facilitate ease of removal 13 1 Replacing shear bolts FIG 15 0 SHEAR BOLT WITH SHEAR PLANE RED LINE LOWER LEG 15MM YELLOW LINE UPPER LEG 20MM FIG 16 0 SHEAR BOLT L...

Страница 17: ...the ground Bearing failure Bearings are sealed although do have a finite life Remove disc section and contact Grange Machinery Ltd personnel for sourcing replacements and additional spares 5 0 Trash b...

Страница 18: ...UMBER DESCRIPTION SP 0002 Shear Bolt Leg Bottom GMSB Shear Bolt SP 0003 Leg Top SP 0023 Hydraulic Reset Leg Bottom SP 0022 Hydraulic Reset Leg Top SP 0007 Cutting Disc REF COMPONENT DETAIL QUANTITY OF...

Страница 19: ...uipment the tractor machine combination can become unstable The following expression can be applied for the calculation of the minimum ballasting at the front IF min which allows to have a load on the...

Страница 20: ...U11 4PT M 07918 515385 T 01482 815711 E rjones grangemachinery co uk W www grangemachinery co uk Grange Machinery Ltd Sproatley Grange Hull HU11 4PT M 07918 515385 T 01482 815711 E rjones grangemachin...

Страница 21: ...40 Grange Machinery Ltd Sproatley Grange Hull HU11 4PT M 07918 515385 T 01482 815711 E rjones grangemachinery co uk W www grangemachinery co uk Notes...

Отзывы: