Granby B*G-3 Скачать руководство пользователя страница 10

 

 The  boiler  is  now  ready  for  piping  and  connection  to  the  fuel  system,  heating  and 
domestic hot water, thermostat and 110 Volt - 60Hz power source. 

CAUTION: Safety or relief valve discharge should be piped downward to within 

6” of the floor or to a drain.  The valve must be mounted in a vertical position. 

4.0 PIPING 

Prior to connecting the B*C/G boiler to an existing piping system, certain procedures must be 
followed.  The system should be flushed to insure that scale and sludge will not be introduced 
to the boiler.  This is a must when replacing a gravity open system. 

  The boiler is a low mass boiler requiring low water content and steps must be taken to insure 
that  the  boiler  is  not  flooded  from  an  existing  high  volume  standing  cast  iron  system.    If  the 
conversion is from a high volume system a bypass loop must be installed. 

  Manual  shut  off  valves  must  be  installed  on  both  the  supply  line  and  on  the  boiler  bypass 
loop.    ASME  Boiler  Code  requires  that  feed  or  make  up  water  be  introduced  to  the  piping 
system  and  not  directly  to  the  boiler.    Pressure  reducing  valves  should  be  installed  and 
adjusted  to  12psi  cold  water.    The  pressure  relief  valve  must  be  piped  from  the  boiler  and 
downward  to  within  6”  of  the  floor  or  to  a  height  to  meet  existing  code.    An  expansion  tank, 
circulating  pump  and  automatic  air  eliminators  must  be  part  of  the  system.    The  relief  valve, 
backflow  preventer  and  drain  valve  should  be  piped  according  to  code  to  a  drain  with  piping 
that is the same size as the relief valve. The installation of the relief valve must be consistent 
with  ANSI/ASME  Boiler  and  pressure  vessel  code  Section  IV  or  Boiler,  Pressure  vessel  and 
Pressure piping code CSA B51 as applicable. 

All  piping,  including  heating,  domestic  hot  water  and  fuel  lines  must  be  done  in  accordance 
with  all  local  codes.    It  is  suggested  that  you  refer  to  the  Water  Installation  Survey  and 
Hydronics Institute Residential Hydronic Heating Installation/Design Guide. All piping must be 
properly sized, free from defect and be made of copper, steel, brass, aluminum or PEX. 

Circulating Pump 

A calculation for  proper  pump selection must be performed for  all installations.  The  pump(s) 
should  not  be  operated  at  maximum  working  pressures  above  30  psi  or  maximum  working 
temperatures above 185°F and within limits advised  by the manufacturer.  The pump must not 
be operated unless the system has been bled of all air and completely filled with water. 

 

Recommended locations for the circulating pump, expansion tank, relief 

valve and other trim are shown in Figure 1, Figure 2, Figure 3 and Figure 4. 

 

Содержание B*G-3

Страница 1: ...UNITS PLEASE REVIEW THIS MANUAL CAREFULLY IF YOUR BOILER IS NATURAL GAS FIRED OR PROPANE GAS FIRED Please read the manual in its entirety before beginning installation This manual must be kept with t...

Страница 2: ...injury or death Do not store or use gasoline or other flammable vapors or liquid in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS o Do not try to light the appliance o Do no...

Страница 3: ...17 8 0 ACCESSORY INSTALLATION 21 9 0 BURNER INSTALLATION SETTING 22 9 1 GAS FIRED BOILERS 23 9 2 GAS FIRED BOILERS LIGHTING INSTRUCTIONS 25 10 0 TECHNICAL INFORMATION 26 10 1 GAS FIRED BOILERS 26 10 2...

Страница 4: ...F OR DISCONNECT THE POWER SUPPLY TO THE CIRCULATOR INSTEAD SHUT OFF THE GAS SUPPLY AT A LOCATION EXTERNAL TO THE APPLIANCE DO NOT USE THIS BOILER IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QU...

Страница 5: ...l fire codes for required clearances Connections to chimney must be made with the proper gauge thickness and diameter of fluepipe as required by CSAB149 1 NFPA 54 whichever is applicable CLEARANCE min...

Страница 6: ...1 PLACEMENT LEVELING OF THE UNIT The boiler should be located on firm foundation in an easily accessible area that meets the previously discussed clearances and air requirements In situations where t...

Страница 7: ...will be used to level the boiler Screw the 4 mm jacket affixing screw to the frame rail from the top down Both the bolt and affixing screw will be located on the same end of the frame rail The frame r...

Страница 8: ...ND BACK PANEL ATTACHMENT Affix panel mounting nuts to the rear of the tie rods Mount the side panels by placing the panel over the frame rail so that the hole in the bottom lip of the panel fits direc...

Страница 9: ...tom of the well STEP 7 TOP AND FRONT PANEL ATTACHMENT Affix the top panel by placing the holes located on the underside of the panel over the jacket affixing pins Press down on the top panel and it wi...

Страница 10: ...d downward to within 6 of the floor or to a height to meet existing code An expansion tank circulating pump and automatic air eliminators must be part of the system The relief valve backflow preventer...

Страница 11: ...10 Figure 1 A typical installation with no domestic hot water and no by pass loop installed Figure 2 A typical installation with no domestic hot water and with a by pass loop installed...

Страница 12: ...nstallation with domestic hot water supplied by an indirect heater and with no by pass loop installed Figure 4 A typical installation with domestic hot water supplied by an indirect heater and with a...

Страница 13: ...d to refrigerated air circulation must be equipped with flow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle 5 0 ELECTRICAL WIRING A...

Страница 14: ...vided and all three wires shall be connected to the operating control Typical line voltage wiring for oil or gas burner with Honeywell L7248 boiler control and one heating zone Note For Canadian appli...

Страница 15: ...obstructions Never connect the boiler to a chimney or liner serving an open fireplace A 6 diameter flue pipe must be used for connection of the boiler flue outlet to the chimney for the entire length...

Страница 16: ...enting system is likely to be too large for proper venting of the appliances connected to it At the time of removal of the existing boiler the following steps shall be followed with EACH appliance rem...

Страница 17: ...tional fuel gas code ANSI Z223 1 NFPA 54 and or the Natural gas and propane installation code CAN CSA B149 1 When resizing any portion of the common venting system the common venting system should be...

Страница 18: ...t be sloping upwards not less than inch per foot from the boiler to the chimney connector 7 0 FUEL SYSTEM COMBUSTION VENTILATION OPENINGS Install openings and ductwork to the boiler room providing fre...

Страница 19: ...the authorities having jurisdiction Do not hold gas valve with a pipe wrench Use crescent wrench or other smooth jawed device Do not over5tighten Failure to comply with above could result in severe pe...

Страница 20: ...combination gas valve to gas pressures in excess of 14 W C The valve has a safety mechanism that interrupt the flow of gas over 14 W C In any event higher pressure could damage the valve seat resultin...

Страница 21: ...eration Enough combustion air should be provided to the gas5fired boiler in accordance with the section Air for combustion and ventilation of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or clause 8...

Страница 22: ...s burner control On gas fired Boilers the BVSO acts as a spill switch on the outlet of the double acting draft regulator NEVER reset the switch unless the cause of the blockage has been corrected Ins...

Страница 23: ...m has cooled the blocked vent switch can manually be reset 5 This procedure should be tested a second time 6 After testing the blocked vent switch the chimney should be cleared of obstruction and the...

Страница 24: ...pecific size of boiler with a specific burner RIELLO GAS BURNERS o In the Section Setting the burner disregard the table and use the initial adjustments detailed for the appropriate boiler with Riello...

Страница 25: ...EM MUST BE TESTED THE METHOD OF TESTING IS AS FOLLOWS Place the boiler in operation by raising the thermostat and observe a normal ignition of the burner Lower the thermostat This should shut off the...

Страница 26: ...25 9 2 GAS2FIRED BOILER LIGHTING INSTRUCTIONS...

Страница 27: ...26 10 0 TECHNICAL INFORMATION Honeywell control L7248 high limit only cool start application 10 1 Gas Fired Boilers Riello Gas Burner...

Страница 28: ...27 Carlin Gas Burner 10 2 Boiler Info...

Страница 29: ...AND OPERATION 11 1 START UP PROCEDURE Prior to start up make sure the service switch is in the OFF position Check all fittings and wiring Insure that the boiler and the entire heating system are comp...

Страница 30: ...and or DOWN buttons to move the set point to the desired value Note After 60 seconds without any button inputs the control will automatically return to the RUN mode and lock the setting Error Codes Wh...

Страница 31: ...pump If pump is running check for trapped air or closed zone valves TESTING SAFETY AND CONTROL DEVICES In the event the boiler is equipped with a low water cut off the cut off should be tested in acco...

Страница 32: ...this is not sufficient consider cutting or removing some flue baffles in the furnace BE AWARE THAT REMOVING BAFFLES REDUCES THE UNIT EFFICIENCY AND A MODIFIED UNIT IS NO LONGER ENERGY STAR APPROVED HO...

Страница 33: ...e insulation and the smoke hood cleaning access door from the rear section Remove any soot that may have collected in the smoke hood C Baffles cleaning C access door A B C Replace insulation on the re...

Страница 34: ...upplied instructions for servicing and maintenance should be performed as instructed Riello 40 G120 Gas Burner ____________________________________ Carlin EZGas PRO Burner Burner 12 3 PERFORM COMBUSTI...

Страница 35: ...34 13 0 EXPLODED PARTS VIEW Exploded Parts View...

Страница 36: ...INSULATION E NUT M8 24 FRONT DOOR REFRACTORY F WASHER A8 4 25 27 29 2ND PASS RETARDERS G SETSCREW M5 x 15 26 28 3RD PASS RETARDERS H NUT M6 30 DELIVERY STUB PIPE J WASHER A6 4 31 RETURN STUB PIPE K ST...

Страница 37: ...ss Canada and the United States through a distribution network Our team of engineers designers and technicians continually research and develop products to go beyond the demanding specifications of to...

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