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30

F

LAME

 S

ENSOR

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UALIFIED

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ERVICER

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NLY

)

Under some conditions, the fuel or air supply can create a nearly
invisible coating on the flame sensor.  This coating acts as an
insulator causing a drop in the flame sense signal.  If the flame
sense signal drops too low the furnace will not sense flame and
will lock out.  The flame sensor should be carefully cleaned by a
qualified servicer using emery cloth or steel wool.  Following
cleaning, the flame sense signal should be as indicated in the
Specifications Sheet.

I

GNITER

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UALIFIED

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ERVICER

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NLY

)

If the igniter and the surrounding air are at about 70°F and the
igniter wires are not connected to any other electrical components,
the resistance of the igniter should not exceed 200 ohms. If it does,
the igniter should be replaced.

B

URNERS

WARNING

T

O PREVENT PERSONAL INJURY OR DEATH, DO NOT REMOVE ANY INTERNAL

COMPARTMENT COVERS OR ATTEMPT ANY ADJUSTMENT. 

E

LECTRICAL

COMPONENTS ARE CONTAINED IN BOTH COMPARTMENTS. 

C

ONTACT A 

QUALIFIED SERVICE AGENT AT ONCE IF AN ABNORMAL FLAME APPEARANCE
SHOULD DEVELOP.

Periodically during the heating season make a visual check of the
burner flames.  Turn the furnace on at the thermostat.  Wait a few
minutes, since any dislodged dust will alter the normal flame
appearance.  Flames should be stable, quiet, soft and blue with
slightly orange tips.  They should not be yellow.  They should extend
directly outward from the burner ports without curling downward,
floating or lifting off the ports.

C

LEANING

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UALIFIED

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ERVICER

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NLY

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1. Shut off electric power and gas supply to the furnace.
2. Remove screws securing manifold to burner bracket.

Slightly pull manifold out and away from burner bracket.
Burners will drop.  Re-secure manifold to burner bracket.

3. Tilt burners to slotted side of burner bracket.  Rotate burners

clockwise to remove.

4. Use bottle brush to clean burner insert and inside of burner.
5. Replace burner (opposite of removal).  Ensure burners are

fully seated on burner bracket tabs and are properly aligned.

6. Turn on electric power and gas supply to the furnace.
7. Check furnace for proper operation.  Refer to 

“Operational

Checks” 

section to verify burner flame characteristics.

XVII. BEFORE LEAVING AN INSTALLATION

Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.

Review the Owner’s Manual with the homeowner and
discuss proper furnace operation and maintenance.

Leave literature packet near furnace.

XVIII. REPAIR AND REPLACEMENT PARTS

When ordering any of the listed functional parts, be sure to
provide the furnace model, manufacturing, and serial
numbers with the order.

Although only functional parts are shown in the parts list, all
sheet metal parts, doors, etc. may be ordered by description.

Parts are available from your Amana distributor.

Functional Parts List-

Single Stage Gas Valve

Blower/Box Gasket

Natural Gas Orifice

Rollout Limit Switch

Propane Gas Orifice

Auxiliary Limit Switch

Burner

Heat Exchanger

Hot Surface Igniter

Door Switch

Flame Sensor

Transformer

Gas Manifold

Blower Wheel

Ignition Control

Blower Housing

Blower Mounting Bracket

Blower Cutoff

Pressure Switch

Blower Motor

Pressure Switch Hose

Motor Mount Bracket

Induced Draft Blower

Capacitor

Collector Box

Содержание GMV8

Страница 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Страница 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Страница 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Страница 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Страница 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Страница 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Страница 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Страница 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Страница 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Страница 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Страница 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Страница 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Страница 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Страница 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Страница 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Страница 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Страница 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Страница 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Страница 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Страница 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Страница 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Страница 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Страница 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Страница 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Страница 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Страница 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Страница 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Страница 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Страница 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Страница 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Страница 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Страница 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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