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19

Using the orifices sized as shown in the table for 6,000 feet (#45),
a meter time of 52.6 seconds is measured. The actual firing rate of
the furnace is:

Input = 1,000 (heating value of the gas) X 3600 (constant) / 52.6
(meter time for 1 ft

of gas)

Input = 3,600,000 / 52.6
Input = 68,400 Btu/h

M

ETER

 T

IME

 I

N

 M

INUTES

 

AND

 S

ECONDS

 F

OR

 N

ORMAL

 I

NPUT

R

ATING

 

OF

 F

URNACES

 E

QUIPPED

 F

OR

 U

SE

 W

ITH

 N

ATURAL

G

AS

 A

T

 0 - 2,000 F

EET

 A

LTITUDE

 INPUT

 Btu/hr

Min. Sec. Min. Sec. Min. Sec. Min. Sec.

1

1

21

1

30

1

33

1

39

10

13

30

15

00

15

36

16

30

1

0

54

1

00

1

3

1

06

10

9

00

10

10

10

24

11

00

1

0

41

0

45

0

47

0

50

10

6

45

7

30

7

48

8

15

1

0

32

0

36

0

37

0

40

10

5

24

6

00

6

14

6

36

1

0

27

0

30

0

31

0

33

10

4

30

5

00

5

12

5

30

1,000

1040

1,100

Heat Value

120,000

40,000

60,000

80,000

100,000

Meter Size

ft

3

900

In Canada, the series and rating plate input for the furnace apply
to installations up to 2,000 feet (610m) above sea level. Kit 

HA-02

for natural and LP gases is required to convert furnaces from
elevations of 2,000 to 4,500 feet (610m to 1,370m). Canadian
certification applies to the installations of up to 4,500 feet above
sea level. Installations above 4,500 feet are subject to acceptance
by the local authorities having jurisdiction.

Do 

not

 derate the furnace by adjusting the manifold pressure to a

lower pressure than specified on the furnace rating plate.  The
combination of the lower air density and a lower manifold pressure
will prohibit the burner orifice from drawing the proper amount of
air into the burner.  This may cause incomplete combustion,
flashback, and possible yellow tipping.

In some areas the gas supplier may artificially derate the gas in an
effort to compensate for the effects of altitude.  If the gas is artificially
derated, the appropriate orifice size must be determined based
upon the BTU/ft

3

 content of the derated gas and the altitude.  Refer

to the National Fuel Gas Code, NFPA 54/ANSI Z223.1, and
information provided by the gas supplier to determine the proper
orifice size.

Some models require a pressure switch change due to the reduced
air density above certain altitudes. Refer to the following table to
determine proper pressure switch settings for your application.

A different pressure switch may be required at high altitude
regardless of the BTU/ft

3

 content of the fuel used.  Contact your

distributor appropriate altitude ranges and pressure switch kits.

High

Low

70
90

115

7,500

0.5" w.c.

0.3" w.c.

NR

Pressure Switch Changes

Setting 

Furnace Input

(kBtu/hr)

Altitude

(ft)

P

ROPANE

 G

AS

 C

ONVERSION

WARNING

P

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH MAY OCCUR IF

THE CORRECT CONVERSION KITS ARE NOT INSTALLED. 

T

HE APPROPRIATE KITS

MUST BE APPLIED TO INSURE SAFE AND PROPER FURNACE OPERATION. 

A

LL

CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER OR SERVICE
AGENCY.

This unit is configured for natural gas.  The appropriate
manufacturer’s propane gas conversion kit, must be applied for
propane gas installations.  Refer to the “Propane Gas and/or High
Altitude Installations” section for details.

Contact your distributor for a tabular listing of appropriate
manufacturer’s kits for propane gas and/or high altitude installations.
The indicated kits must be used to insure safe and proper furnace
operation.  All conversions must be performed by a qualified
installer, or service agency.

G

AS

 P

IPING

 C

ONNECTIONS

G

ENERAL

CAUTION

T

O AVOID POSSIBLE UNSATISFACTORY OPERATION OR EQUIPMENT DAMAGE

DUE TO UNDERFIRING OF EQUIPMENT, USE THE PROPER SIZE OF
NATURAL/PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM THE

METER/TANK TO THE FURNACE.

When sizing a trunk line, be sure to include all appliances which
will operate simultaneously when sizing a trunk line.

The gas piping supplying the furnace must be properly sized based
on the gas flow required, specific gravity of the gas, and length of
the run.  The gas line installation must comply with local codes, or
in their absence, with the latest edition of the National Fuel Gas
Code, NFPA 54/ANSI Z223.1.

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

Length of

Nominal Black  Pipe Size

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on
0.60 Specific Gravity Gas)

CFH = BTUH Furnace Input   

Heating Value of Gas (BTU/Cubic Foot)

To connect the furnace to the building’s gas piping, the installer
must supply a ground joint union, drip leg, manual shutoff valve,
and line and fittings to connect to gas valve.  In some cases, the
installer may also need to supply a transition piece from 1/2" pipe
to a larger pipe size.

The following stipulations apply when connecting gas piping.  Refer
to Figure 16 for typical gas line connections to the furnace.

Содержание GMV8

Страница 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Страница 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Страница 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Страница 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Страница 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Страница 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Страница 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Страница 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Страница 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Страница 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Страница 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Страница 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Страница 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Страница 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Страница 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Страница 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Страница 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Страница 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Страница 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Страница 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Страница 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Страница 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Страница 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Страница 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Страница 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Страница 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Страница 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Страница 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Страница 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Страница 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Страница 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Страница 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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