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15

WARNING

T

O AVOID INJURY, ELECTRICAL SHOCK OR DEATH, DISCONNECT ELECTRICAL

POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

CAUTION

L

ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

W

IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.  

V

ERIFY PROPER OPERATION AFTER SERVICING.

WARNING

T

O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE

MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,
IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE 

N

ATIONAL 

E

LECTRIC

C

ODE.

W

IRING

 H

ARNESS

The wiring harness is an integral part of this furnace.  Field alteration
to comply with electrical codes should not be required.  Wires are
color coded for identification purposes.  Refer to the wiring diagram
for wire routings.  If any of the original wire as supplied with the
furnace must be replaced, it must be replaced with wiring material
having a temperature rating of at least 105° C.  Any replacement
wiring must be a copper conductor.

WARNING

T

O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE

POLARIZED AND GROUNDED.

115 V

OLT

 L

INE

 C

ONNECTIONS

Before proceeding with electrical connections, ensure that the
supply voltage, frequency, and phase correspond to that specified
on the unit rating plate.  Power supply to the furnace must be NEC
Class 1, and must comply with all applicable codes.  The furnace
must be electrically grounded in accordance with local codes or, in
their absence, with the latest edition of The National Electric Code,
ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.

Use a separate fused branch electrical circuit containing properly
sized wire, and fuse or circuit breaker.  The fuse or circuit breaker
must be sized in accordance with the maximum overcurrent
protection specified on the unit rating plate.  An electrical disconnect
must be provided at the furnace location.

Line voltage wiring

 must enter into the junction box provided with

the furnace.

NOTE:

 Line polarity must be observed when making field

connections.

J

UNCTION

 B

OX

 R

ELOCATION

WARNING

T

O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE

MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,
IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE 

N

ATIONAL 

E

LECTRIC

C

ODE.

WARNING

E

DGES OF SHEET METAL HOLES MAY BE SHARP. 

U

SE GLOVES AS A PRE-

CAUTION WHEN REMOVING HOLE PLUGS.

Line voltage connections can be made through either the right or
left side panel.  The furnace is shipped configured for a left side
electrical connection.  To make electrical connections through the
opposite side of the furnace, the junction box must be relocated to
the left side prior to making electrical connections.  To relocate the
junction box, perform the following steps.

WARNING

T

O PREVENT PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, 

DISCONNECT ELECTRICAL POWER BEFORE INSTALLING OR SERVICING THIS 
UNIT.

1. Remove both doors from the furnace.
2. Remove and save the screws holding the junction box to

the left side of the furnace.

3. Models that have the junction box located in the blower

compartment will need to rotate the junction box 180
degrees. Models that have the junction box located in the
burner compartment will need to move the junction box
directly over.

4. Attach the junction box to the right side of the furnace, using

the screws removed in step 2.

5. Check the location  wiring. Confirm that it will not be damaged

by heat from the burners or by the rotation of the fan. Also
confirm that wiring location will not interfere with filter removal
or other maintenance.

After the junction box is in the desired location, use washers to
connect field-supplied conduit to the junction box in accordance
with NEC and local codes. Connect hot, neutral, and ground wires
as shown in the furnace wiring diagram. The wires and ground
screw are located in the furnace junction box.

Low voltage wires may be connected to the terminal strip as shown
in Figure 12.

IMPORTANT NOTE: 

To avoid possible equipment malfunction,

route the low voltage wires to avoid interference with filter removal
or other maintenance.

Integrated Ignition Control

WARNING

T

O AVOID THE RISK OF INJURY, ELECTRICAL SHOCK OR DEATH, THE FURNACE

MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR,
IN THEIR ABSENCE, WITH THE LATEST EDITION OF THE 

N

ATIONAL 

E

LECTRIC

C

ODE.

Содержание GMV8

Страница 1: ...han when the unit is in operation Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of co...

Страница 2: ...HECK 3 CHIMNEY CROWN CONDITION 13 CHECK 4 DEBRIS IN CLEANOUT 13 CHECK 5 LINER CONDITION 13 CHECK 6 DILUTION AIR 13 CHECK 7 COMPLETE THE INSTALLATION 13 FIX 1 LINER TERMINATION 14 FIX 2 CHANGE VENTING...

Страница 3: ...MPERATURE RISE 25 CIRCULATOR BLOWER SPEED ADJUSTMENT 25 ADJUST BLOWER HEAT OFF DELAY 27 CIRCULATOR BLOWER FAN TIMING ADJUSTMENT 27 XIII OPERATIONAL CHECKS 27 BURNER FLAME 27 AUXILIARY LIMIT CONTROL 27...

Страница 4: ...ponent failures could result in heating system operational problems TO THE INSTALLER Before installing this unit please read this manual thoroughly to familiarize yourself with specific items which mu...

Страница 5: ...stalling the control on a furnace Return any old or new controls to their containers before touching any ungrounded object III PRODUCT APPLICATION This furnace is primarily designed for residential ho...

Страница 6: ...ents and glues antistatic fabric softeners for clothes dryers and masonry acid washing materials WARNING POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE EXPLOSION SMOKE SOOT CONDENSTAION...

Страница 7: ...ATOR BLOWER REMOVAL 3 8 DIAMETER THREADED ROD 6 PLACES PROVIDE 8 MINMUM CLEARANCE BETWEEN CENTER ROD AND FURNACE CABINET TO ALLOW FOR CIRCULATOR BLOWER REMOVAL ASSURE FURNACE IS LEVEL FROM END TO END...

Страница 8: ...an 50 cubic feet per 1 000 BTU per hour of the aggregate input rating of all appliances installed in that space Rooms communicating directly with the space in which the appliances are installed throug...

Страница 9: ...sure Inlet Air Ventilation louvers for unheated crawl space Alternate air inlet Ventilation louvers each end of attic Equipment Located in Confined Spaces All Air from Outdoors Inlet Air from Ventilat...

Страница 10: ...eration of installed gas utilization equipment VI CATEGORY I VENTING VERTICAL VENTING WARNING TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DUE TO ASPHYXIATION THIS FURNACE MUST BE CATEGORY I VENTED DO...

Страница 11: ...ng In most situations the existing masonry chimneys will require a properly sized metallic liner WARNING POSSIBILITY OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DAMAGING CONDENSATION CAN OCCUR INSIDE...

Страница 12: ...condition Check 5 Yes Yes No Reline Fix 4 Dilution air available Check 6 Complete the installation Check 7 CHECK 1 PROPER CHIMNEY TERMINATION A masonry chimney used as a vent for gas fired equipment...

Страница 13: ...seal Use caution when doing this as the cut edges of flexible liners may be sharp The surfaces of the liner must be physically sound If gaps or holes are present the metal liner must be removed and r...

Страница 14: ...F ELECTRICAL SHOCK WIRING TO THE UNIT MUST BE POLARIZED AND GROUNDED FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The line...

Страница 15: ...SK OF INJURY ELECTRICAL SHOCK OR DEATH THE FURNACE MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR IN THEIR ABSENCE WITH THE LATEST EDITION OF THE NATIONAL ELECTRIC CODE WARNING EDGES...

Страница 16: ...m located on the blower compartment door for further details of 115 Volt and 24 Volt wiring SINGLE STAGE THERMOSTAT APPLICATION W G Y Single Stage Heating with Single Stage Cooling R B C G R W1 W2 O Y...

Страница 17: ...G R W1 W2 CR35 R122 R128 W3 DS7 R191 R85 DS3 R84 R22 DS4 DS5 TP1 TP2 DEHUMIDIFICATION LED YELLOW DEHUMIDIFICATION JUMPER WIRE CUT TO ENABLE W 14 FOSSIL FUEL APPLICATIONS This furnace can be used in co...

Страница 18: ...cause poor combustion and equipment failure When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied The furnace is supplied with orifices sized for na...

Страница 19: ...ranges and pressure switch kits High Low 70 90 115 7 500 0 5 w c 0 3 w c NR Pressure Switch Changes Setting Furnace Input kBtu hr Altitude ft PROPANE GAS CONVERSION WARNING POSSIBLE PROPERTY DAMAGE P...

Страница 20: ...1 8 Pipe Plug To Measure Line Gas Pressure General Furnace Layout UPFLOW INSTALLATIONS When the gas piping enters through the right side of the furnace the installer must supply the following fitting...

Страница 21: ...50 330 770 1 500 2 400 3 700 1 500 3 400 60 300 700 1 300 2 200 3 300 1 300 3 100 80 260 610 1 200 1 900 2 900 1 200 2 600 100 220 540 1 000 1 700 2 600 1 000 2 300 125 200 490 900 1 400 2 300 900 2 1...

Страница 22: ...g to the low heat circulating speed from entering the furnace and if manually operated must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool pos...

Страница 23: ...acts open completing the call for heat Gas valve closes extinguishing flame Induced draft blower is de energized following a fifteen second post purge Humidifier terminals are de energized Circulator...

Страница 24: ...um 13 0 w c Inlet Gas Supply Pressure If supply pressure differs from table make the necessary adjustments to pressure regulator gas piping size etc and or consult with local gas utility 5 Turn OFF ga...

Страница 25: ...eed If the correct amount of temperature rise is not obtained it may be necessary to change the blower speed An incorrect temperature rise can cause condensing in or overheating of the heat exchanger...

Страница 26: ...he motor then ramps to 100 of the required airflow A 1 minute OFF delay at 100 of the cooling airflow OFF 100 CFM Cooling Demand 100 CFM 1 min 50 CFM OFF min Profile C ramps up to 82 of the full cooli...

Страница 27: ...econds after the call for cooling ends During normal heating operation the circulator fan will come on approximately 37 seconds after the gas valve opens ON OFF ON OFF ON OFF ON OFF 1 2 1 2 1 2 1 2 90...

Страница 28: ...and monitors heat exchanger compartment temperatures It is an automatic reset temperature sensor The limit guards against the overheating as a resulting of insufficient air passing over the heat excha...

Страница 29: ...means of filtering all of the return air The installer will supply filter s at the time of installation FILTER MAINTENANCE Improper filter maintenance is the most common cause of inadequate heating o...

Страница 30: ...t off electric power and gas supply to the furnace 2 Remove screws securing manifold to burner bracket Slightly pull manifold out and away from burner bracket Burners will drop Re secure manifold to b...

Страница 31: ...it Inspect pressure switch hose Repair if necessary Inspect flue for blockage proper length elbows and termination Correct pressure switch setpoint or contact motion Tighten or correct wiring connecti...

Страница 32: ...or proper sensor alignment Check inlet air piping for blockage proper length elbows and termination Compare current gas pressure to rating plate info Adjust as needed Turn power OFF prior to repair Tu...

Страница 33: ...RLY O N SO M E M O D ELS IN DU C T OR C O IL P R ES S U RE SW ITC H LO W FIR E Y L R D BK W H IN DU C E D B R G N D WH WH BK BR RD GN BU BR W H A U XILIA R Y LIM IT C O NT R OLS R D B U W H VAC 115 VA...

Страница 34: ...ct failure They are simple to service and forgiving to operate We use quality materials and components Finally every unit is run tested before it leaves the factory That s why we know There s No Bette...

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