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TS200 / TS250 

Translation of the original operating instruction and spare parts list    

    

 

- 12- 

  5007090-00 

BA-E 

® 

All  maintenance  and  repair  activities  must  be  performed  by  qualified  personnel  using  suitable  tools 

and  other  suitable  workshop  equipment.  Observe  the  fire  alarm  and  fire  fighting  measures.  The 

personnel must be made familiar with the location and handling of fire extinguishers! 

 

 

 

3.4  Selection and qualification of person 

 

Only permitted personnel is allowed to work on and with the machine! The legal minimum age is to be 

observed! 

Only assign trained and instructed personnel! Clearly define the responsibilites of the personnel with 

regard to operating, setting-up, maintaining and repairing the machine! The 

GÖLZ

®

 GmbH

 can assist 

you in training your personnel. 

Make  sure  that  only  instructed  and  competent  personnel  works  on  the  machine.  Define  the 

responsibility  of  the  machine  operator,  also  in  terms  of  traffic  regulations  and  enable  him  to  refuse 

instructions of third parties which breach safety regulations. 

Personnel  that  is  to  be  trained  or  to  be  instructed  or  that  is  serving  a  general  training  is  only  to  be 

permitted to operate the machine under the supervision of an experienced person. 

To operate the machine you must be rested, in good physical condition and mental health. If you have 

any  condition  that  might  be  aggravated  by  strenuous  work,  check  with  your  doctor  before  operating 

with the machine. Do not operate the machine if you are under the influence of any substance (drugs, 

alcohol) which might impair vision, dexterity or judgment. 

Works on electrical, pneumatic, combustion and hydraulic fittings and equipment are only to be carried 

out by qualified personnel or instructed people being directed and supervised by qualified personnel in 

compliance with the respective rules! 

 

 

 

3.5  Safety instructions governing specific operational phases 

 

Before work 

Avoid any operational mode that might be prejudicial to safety!

 

Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such 

as obstacles in the working and travelling area, the soil bearing capacity and any barriers separating 

the construction site from public roads. 

Take the necessary precautions to ensure that the machine is used only when in a safe and reliable 

state. Operate the machine only if all protective and safety-oriented devices, such as removable safety 

devices,  emergency  shut-off  equipment,  sound-proofing  elements  and  exhausters,  are  in  place  and 

fully functional.

 

Regard all safety specifications!

 

Check  the  machine  at  least  once  per  working  shift  for  obvious  damage  and  defects.  Report  any 

changes  (incl.  changes  in  the  machine’s  working  behaviour)  to  the  competent  organization/  person 

immediately.  If  necessary,  stop  the  machine  immediately  and  lock  it.  Have  any  defects  rectified 

immediately. At any time, ensure the operator has sufficient view to his working area, in order to have 

intervention to the working process. 

Wet cutting is to be accomplished while working. This prevents the appearance of particulate matter 

and  increases  the  life-time  of  the  diamond  tool.  During  start-up  and  shut-down  procedures  always 

watch the indicators in accordance with the operating instructions! 

Before starting or setting the machine in motion, make sure that nobody is at risk. Keep children and 

unauthorized persons away from the work area. 

Noise  protection  equipment  on  the  unit  must  be  in  protective  position  during  operation.  Wear  the 

required individual ear protection! 

Always keep at a distance from the edges of building pits and slopes. Avoid any operation that might 

be a risk to machine stability!

 

Keep the work area clean. Cluttered areas and benches invite injuries!

 

Do not operate when you are tired! Watch what you are doing! Risk of stumbling! Cables and hoses 

must complete rolling up.

 

After assembly do not leave any tools, a wrench for example, on the unit.

 

Check to see that the tools are removed from the machine before operating! Damaged blades have to 

be changed immediately. Use only recommended blades from the 

GÖLZ

®

 GmbH

.

 

Содержание TS 200

Страница 1: ...TS 200 TS 250 ZN der Bedienungsanleitung 5007090 00 Erstellt am 05 2014 Erstellt von Sabrina Linden Datei K KDV 5007xxx 5007090 Bedienungsanleitung 5007090 00 Bedienungsanleitung E doc G LZ GmbH Domme...

Страница 2: ...TS200 TS250 Translation of the original operating instruction and spare parts list 2 5007090 00 BA E...

Страница 3: ...nto another language without prior written approval of G LZ GmbH Dommersbach 51 D 53940 Hellenthal Guarantee We reserve the right to amend any information included in this document manual instruction...

Страница 4: ...roduct TS200 TS250 Tile cutting machine Serial number ____________________ which is explicitly referred to by this declaration meet the following directives 2006 42 EG Safety and health requirement 20...

Страница 5: ...ance and repair of the machine 13 3 7 Information about special risks with electrical energy 14 3 8 Gas dust steam smoke 14 3 9 Noise 14 3 10 Illumination 15 3 11 Oils greases and other chemical subst...

Страница 6: ...regulation 31 8 1 2 Ordering information 31 8 1 3 Distribution agencies 32 8 2 Wearing parts 33 9 Exploded view and spare parts list 34 9 1 Machine 34 9 2 Frame 36 9 3 Cutter head 38 9 3 1 Cutter hea...

Страница 7: ...etting up troubleshooting in the course of work elimination of manufacturing waste care and disposal of fuels and consumables Servicing maintenance inspection repair and or Transport In addition to th...

Страница 8: ...x B x H 1000 x 520 x 1250 mm 3 9 x 20 5 x 49 2 in 1280 x 520 x 1250 mm 50 4 x 20 5 x 49 2 in Weight 56 kg 123 2 lbs 74 162 8 lbs Sound power level after ISO EN 3744 92 dB A Sound pressure level after...

Страница 9: ...1 Main parts 1 Frame 8 Transport wheel 15 Cable protector 2 Cutter head 9 Cutting table 16 Adjusting angle grip knob 3 Blade guard 10 Back square 17 Transport lock 4 Extension table 11 Cutter head ha...

Страница 10: ...sively for cutting in concrete reinforced concrete natural stone cast stone and brickwork Using the machine for purposes other than mentioned above such as cutting in wood and so on is considered cont...

Страница 11: ...rn Severe injury may result from being caught by moving parts of the machine Personal protective equipment must be used wherever required by the circumstances or by law e g safety glasses ear protecto...

Страница 12: ...l to safety Before beginning work familiarize yourself with the surroundings and circumstances of the site such as obstacles in the working and travelling area the soil bearing capacity and any barrie...

Страница 13: ...d the risk of accidents individual parts and large assemblies being moved for replacement purposes should be carefully attached to lifting tackle and secured Use only suitable and technically perfect...

Страница 14: ...can cut off the power supply in case of danger by actuating the emergency shut off or main power switch Secure the working area with a red and white safety chain and a warning sign Use insulated tool...

Страница 15: ...3 12 Transport Use only suitable means of transport and lifting gear of sufficient capacity when loading or transporting the machine Appoint an experienced instructor for the lifting operation Always...

Страница 16: ...osion preventive if storing over a longer time like winter time Note Store dismounted blades so that the blades not exposed to mechanical damages and harmful environmental conditions UV radiation temp...

Страница 17: ...surface Dispose of the transport packaging according to environmental regulations Since the unit is delivered completely assembled you need only check if it is complete and intact For the scope of de...

Страница 18: ...the machine on a solid level and stable surface 4 5 Mounting changing the blade To mount a new blade always do the following instructions Switch off the machine and unplug the supply cable Attention T...

Страница 19: ...back of the blade guard Then remove the mobile part of the blade guard Loose the left threaded hexagonal nut on the motor shaft and remove the outer flange and the tool Clean the tool shaft and flang...

Страница 20: ...uard in place Tighten the 3 screws front up back 4 6 Electrical connections Before connecting the machine to a power supply make sure The voltage phase supply corresponds to the information indicated...

Страница 21: ...8 9 x 1 6 in Max Dimensions TS250 1140 x 480 x 65 mm 44 9 x 18 9 x 2 6 in The machine only is operated in safe operating condition Pay attention to the dispositions of cooling water and flushing water...

Страница 22: ...dure Switch off the machine and make sure the blade is not rotating Loosen the adjusting handle and adjust the cutting head to the desired position Make sure that the blade is not touching the cutting...

Страница 23: ...le and make sure the cutting head is well fixed and cannot move Put the material on the cutting table By using the back square control the position of the material Start the machine Put your hand on t...

Страница 24: ...rth with the material to be cut under the rotating blade For hard material it is recommended to use this cutting method e g by doing many shallow cuts To do free depth cutting please follow this proce...

Страница 25: ...uts the applied material During the cutting process set the cutting depth manual about the cutter head handle Push about the table handle the cutting table to the front and back again 5 3 3 Cutting me...

Страница 26: ...ten well the two grip knobs on each side of the machine Loosen the adjusting handle Adjust the depth stop and tighten it well Make sure that the blade is not touching the cutting table at any position...

Страница 27: ...thout undue pressure towards the rotating blade The blade cuts the applied material To put the cutting head back in the normal position please follow this procedure Switch off the machine and make sur...

Страница 28: ...press the red button or directly the emergency switch to stop the machine The motor and the water pump shut off Carry out the maintenance and care work according to the chapter maintenance and care 5...

Страница 29: ...igung Gesamte Maschine Kontrolle x x x S ubern x Schneidflansch S ubern x Austauschen x Motorwelle S ubern x Motor Geh use und L fter S ubern x Wasserbeh lter S ubern x Wasserpumpe Kontrolle x x S ube...

Страница 30: ...tap Open the water tap Clogged water system Clean the water system and refill the water tank with clean water Defective water pump Clean the water pump Replace the water pump if cleaning does not impr...

Страница 31: ...ing or dismounting instruction The only purpose of the spare parts list is to easily and quickly find spare parts which can be ordered with distribution agencies see chapter 8 1 3 Distribution agencie...

Страница 32: ...espondants 8 1 3 Distribution agencies Deutschland Germany Allemagne G LZ GmbH Dommersbach 51 DE 53940 Hellenthal Tel 49 0 2482 12 200 Fax 49 0 2482 12 222 E Mail info goelz de Internet www goelz de s...

Страница 33: ...packings connectors couplings and switches for pneumatic hydraulic water electrical and fuel systems Guide elements such as guide strips guide bushes guide rails rollers bearings sliding protection su...

Страница 34: ...TS200 TS250 Translation of the original operating instruction and spare parts list 34 5007090 00 BA E 9 Exploded view and spare parts list 9 1 Machine...

Страница 35: ...Table de travail compl te TS250 5 TS200 Auffangblech Plate T le attraper TS250 6 Anschlagwinkel kpl Back square complete querre compl te 7 Wasserbeh lter kpl Water tank complete Tank compl te 8 Stand...

Страница 36: ...TS200 TS250 Translation of the original operating instruction and spare parts list 36 5007090 00 BA E 9 2 Frame...

Страница 37: ...e ressort 5 DIN EN ISO 7089 A 8 4 Scheibe Washer Rondelle 6 M 8 x 25 Sterngriffschraube Star grip screw Poign e toile 7 GN 615 M 8 Druckst ck Thrust piece Patin de serrage 8 DIN EN ISO 7040 M 8 Mutter...

Страница 38: ...TS200 TS250 Translation of the original operating instruction and spare parts list 38 5007090 00 BA E 9 3 Cutter head...

Страница 39: ...dle Couteau en t te poign e 13 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis 14 Kabelschutzhalter Cable protection holder Protection du c ble 15 Kabelschutzf hrung Cable protection guide Protection du c...

Страница 40: ...TS200 TS250 Translation of the original operating instruction and spare parts list 40 5007090 00 BA E...

Страница 41: ...rtikelnummer Menge Norm Info Bezeichnung Description D signation 33 Distanzplatte Distance plate Plaque de distance 34 Gleitlager Bush bearing Roulement coulissant 35 DIN 127 A 6 Federring Spring wash...

Страница 42: ...iption D signation Schneidkopfaufnahme kpl Cutter head bracket complete Lev couteau en t te compl te 1 DIN 625 608 2RS1 Kugellager Ball bearing Roulement billes 2 Exzenterwelle Eccentric shaft Arbre e...

Страница 43: ...kW Motor Motor Moteur 2 Dichtung Gasket Joint 3 Schaltkasten Switch box Combinateur 4 Dichtung Gasket Joint 5 Deckel Cover plate Couvercle 6 Schalter Switch Interrupteur 7 Kondensator Capacitor Conden...

Страница 44: ...TS200 TS250 Translation of the original operating instruction and spare parts list 44 5007090 00 BA E 9 3 3 Blade guard...

Страница 45: ...rale TS250 3 DIN 6921 M 8 x 20 Schraube Screw Vis 4 Spritzschutz Splash guard Bavette anti projection 5 DIN EN ISO 7945 M 4 x 12 Schraube Screw Vis 6 DIN EN ISO 7089 Scheibe Washer Rondelle 7 DIN EN...

Страница 46: ...TS200 TS250 Translation of the original operating instruction and spare parts list 46 5007090 00 BA E 9 4 Guiding rail...

Страница 47: ...7 DIN EN ISO 4017 M 8 x 16 Schraube Screw Vis 8 Gummipuffer Rubber stop Patin 9 TS200 F hrungsschiene Guiding rail Glissi re TS250 10 TS200 Seitenteil F hrungs schiene Side frame guiding rail Pi ce l...

Страница 48: ...1 Aufnahme Acceptance Lev 2 Pos 2 1 2 3 Rad kpl Wheel complete Roue compl te 2 1 125 Rad Wheel Roue 2 2 DIN 625 6001 2RS1 Kugellager Ball bearing Roulement billes 2 3 10 x 8 x 27 5 Distanzh lse Distan...

Страница 49: ...kpl Back square complete querre compl te 1 Aufnahme Acceptance Lev 2 Anschlagwinkel Back square querre 3 DIN EN ISO 4017 M 8 x 20 Schraube Screw Vis 4 GN 531 M 8 x 30 Fl gelschraube Wing screw Vis ail...

Страница 50: ...lter Water tank Tank 2 25 W Wasserpumpe Water pump Pompe d eau 3 Ablaufstopfen kpl Stopple with rope complete Bouchon avec prolonge compl te 4 TS200 Schlauch Hose Tuyau TS250 5 DIN EN ISO 7089 A 4 3 S...

Страница 51: ...Pos Artikelnummer Menge Norm Info Bezeichnung Description D signation Ablaufstopfen kpl Stopple with rope complete Bouchon avec prolonge compl te 1 Seil Rope Prolonge 2 Stopfen Stopple Bouchon 3 Seil...

Страница 52: ...mplete Jambe de pivot compl te 1 Standbein Main pillar Jambe de pivot 2 30 x 30 Stopfen Stopple Bouchon 3 DIN EN ISO 4014 M 8 x 55 Schraube Screw Vis 4 DIN EN ISO 4017 M 10 x 60 Schraube Screw Vis 5 M...

Страница 53: ...Description D signation TS200 Tischverl ngerung kpl Table extension complete Table de travail rallonge compl te TS250 1 TS200 Tischverl ngerung Table extension Table de travail rallonge TS250 2 TS200...

Страница 54: ...e Pos Artikelnummer Menge Norm Info Bezeichnung Description D signation Transportgriff kpl Transport handle complete Poign e de transport compl te 1 Transportgriff Transport handle Poign e de transpor...

Страница 55: ...TS200 TS250 Translation of the original operating instruction and spare parts list 55 5007090 00 BA E 10 Wiring diagram...

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