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GFS Performer ES, Руководство по эксплуатации и обслуживанию

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Table of Contents

Introduction  ............................................................................................................................................ 4

About Global Finishing Solutions LLC  .............................................................................................. 4
Contacting Global Finishing Solutions  .............................................................................................. 4
Target audience  .............................................................................................................................. 4
Conventions used in this manual ...................................................................................................... 5

Safety notices ......................................................................................................................... 5
Information notices  ................................................................................................................. 5

General safety  ........................................................................................................................................ 6

Booth safety  ........................................................................................................................................... 8

Safety features  .....................................................................................................................................  10

Booth Overview  ....................................................................................................................................  11

Air management  ...........................................................................................................................  11

Air velocity ............................................................................................................................  11
Downdraft airflow  ..................................................................................................................  11
Semi-downdraft airflow  ..........................................................................................................  12
Air pressure balance  .............................................................................................................  12

Booth components ........................................................................................................................  13

Doors ...................................................................................................................................  13
Curtains  ...............................................................................................................................  13
Filters ...................................................................................................................................  13
Exhaust fan(s)  ......................................................................................................................  14
Lighting  ................................................................................................................................  14
Operator interface terminal  ....................................................................................................  14

Service and maintenance  ......................................................................................................................  15

Maintenance schedule  ..................................................................................................................  15
Daily maintenance  ........................................................................................................................  16

Inspect filters and replace as needed  .....................................................................................  16
Remove overspray buildup  ....................................................................................................  24
Check operation of product doors  ..........................................................................................  25
Check lights  .........................................................................................................................  25

Monthly maintenance  ....................................................................................................................  26

Clean booth components .......................................................................................................  26
Inspect and clean the air heater  .............................................................................................  27
Inspect and clean the exhaust fan  ..........................................................................................  27

Yearly maintenance .......................................................................................................................  29

If applicable: Inspect and clean an air heater with a standard burner  ........................................  29
If applicable: Inspect and clean an air heater with a Low NOx burner  .......................................  30
If applicable: Inspect the cycle damper (BT and GUL)  .............................................................  31
If applicable: Inspect the recirc and intake air dampers (SpaceSaver) .......................................  31
If applicable: Test for valve leaks  ............................................................................................  31
If applicable: Check the gas pressure switches  .......................................................................  33

General service procedures ...........................................................................................................  36

Replace a defective bulb  .......................................................................................................  36
Replace the protective light covering  ......................................................................................  36

Global Finishing Solutions

2

239-062 rev 5

Содержание Performer ES

Страница 1: ...perations Manual Document Number 239 062 rev 5 Publication date 12 07 2020 Read and keep this manual for future reference All personnel operating the equipment described in this manual should review a...

Страница 2: ...Inspect filters and replace as needed 16 Remove overspray buildup 24 Check operation of product doors 25 Check lights 25 Monthly maintenance 26 Clean booth components 26 Inspect and clean the air hea...

Страница 3: ...s of excessive vibration 41 Air heater service procedures 42 Check air heater belt tension SpaceSaver 42 Reset the air heater flame safety control 43 Reset the gas pressure switches 43 Reset the high...

Страница 4: ...the best equipment and support to set your business up for success Contacting Global Finishing Solutions General information Toll free 800 848 8738 Fax 715 597 2193 Email info globalfinishing com Onli...

Страница 5: ...y damage but poses no risk of personal injury Information notices In addition to the safety notices described above this manual uses a boldface keyword to identify certain other types of information T...

Страница 6: ...nd understand the safe operating practices safety precautions and warning messages in this documentation WARNING Comply with OSHA guidelines and with all applicable local electrical safety and fire co...

Страница 7: ...volved with this equipment in the safe conduct and operation of the system GFS recommends that only qualified personnel operate and maintain this equipment CAUTION Safety signs panels and labels that...

Страница 8: ...ulates remove it as soon as possible to prevent a possible fire hazard Use a non ferrous non sparking scraper to eliminate any possibilities of igniting combustible material WARNING Do not leave piles...

Страница 9: ...nic compounds VOCs requires either coating reformulation or optional additional equipment WARNING Fall Hazard Do not walk or drive over the pit without the bar grating in place WARNING Fall Hazard Do...

Страница 10: ...intenance Lighting Lens Safety Interlock A magnetic actuated switch mounted in the light fixture provides a safety interlock When installed properly the switch will prove that the lens cover is proper...

Страница 11: ...ion area you can determine the air volume flowing past a point in the booth per unit of time Downdraft airflow Generally accepted as the best airflow style downdraft booths do an excellent job control...

Страница 12: ...ver air heater right The following models may use this airflow Ultra XD and XS Performer XD and ES Ultra XD and XS CTOF Air pressure balance Air pressure balance is the difference in either a negative...

Страница 13: ...s not effective for maintaining air pressure balance or providing consistent airflow and temperatures in a CTOF booth with curtains Pressurized CTOF booths with frontal curtains use a manual balance s...

Страница 14: ...r in at the fan test speed Rigidly Mtd in sec 0 15 Flexibly Mtd in sec 0 20 Vibration cannot be guaranteed under field conditions due to mounting and installation variables If vibration is excessive s...

Страница 15: ...ilter on the Low NOx burner and replace if needed X Remove overspray buildup from ceiling walls floor and doors curtains X Check operation of product doors X Check lights and replace defective bulbs i...

Страница 16: ...weather conditions e g smog fog frost etc produce atmospheric dust concentrations that may be much higher than normal In such conditions intake filters and air heater pre filters may become saturated...

Страница 17: ...raised basement 1 Remove the bar grating from the pit or raised basement and set it aside WARNING Do not walk or drive over the pit or basement while the bar grating is removed 2 Remove and safely di...

Страница 18: ...dense side of filter C Air entering side D Filter grid E Rubber tip on grid corner F Airflow Replace the intake filters NOTE Perform this task at recommended intervals see Inspect filters and replace...

Страница 19: ...ll with socket wrench bit or a socket wrench to loosen one of the outer corner filter clips 3 Once loosened twist the clip 180 degrees to free the filter grid 4 Repeat steps 2 and 3 for the outer filt...

Страница 20: ...ter media WARNING Treat used filters and any other paint contaminated items as flammable products and dispose of them safely 8 Place fresh filter media on top of the filter rack with the writing on th...

Страница 21: ...ter including the main electrical service and the main gas supply Perform these steps to replace the air heater filters 1 On the air heater locate the panel that houses the filter 2 Remove the four wi...

Страница 22: ...GFS pocket filters along the track into the air heater 6 Reattach the panel and secure it with the four wing head thumb screws Replace air heater filters SpaceSaver WARNING Before servicing lockout ta...

Страница 23: ...o gain access 4 Using both hands pull the used filter by its frame along the track and out of the unit Remove the remaining filters in the same manner as the first filter WARNING Treat used filters an...

Страница 24: ...e to the side of the combustion blower box and lift the filter frame grate out of place 3 Remove the used filter pad 4 Making sure the replacement filter is oriented the same way insert the new combus...

Страница 25: ...that the door swings freely 3 Check that the latch holds the door in place 4 Check that the seal on the door is in good condition Check lights Inspect the lights to look for individual lights that are...

Страница 26: ...duct C Intake plenum D Exhaust plenum confined space E Exhaust ductwork Figure 5 Downdraft booth components with BT or GUL air heater left and SpaceSaver air heater right A Intake Duct B Discharge duc...

Страница 27: ...ain electrical service and the main gas supply 1 Check that the fan inlet and intake areas approaches to the ventilator are free from obstructions and clean 2 Check the fan wheel other moving parts an...

Страница 28: ...manently lubricated 3 Scrape off any accumulated oil and dust from the fan inlet wheel and other moving parts Dispose of any waste safely NOTE Accumulated oil and dust can cause an imbalance in the fa...

Страница 29: ...worn belts NOTE For instructions see Replace fan belts page 39 2 Inspect the bolts and screws for tightness Tighten them as necessary 3 Inspect the motor for cleanliness Remove dirt and grease from th...

Страница 30: ...licable Inspect and clean an air heater with a standard burner page 29 instead Once each year complete these tasks in addition to the monthly air heater maintenance tasks WARNING Before servicing lock...

Страница 31: ...cycle damper BT and GUL 1 Remove the filter access door 2 Remove the air heater intake filters 3 Inspect the cycle dampers pivots and linkage for damage Replace components if necessary 4 Ensure the c...

Страница 32: ...es a leak which needs to be fixed before proceeding Replace the valve reassemble and retest for bubbles 2 Remove all power to the burner system and verify that both automatic safety shutoff valves are...

Страница 33: ...n energize both automatic safety shutoff valves 11 Use soapy water to check all test nipples to ensure that there are no leaks 12 If no leakage is detected de energize all automatic safety shutoff val...

Страница 34: ...ccurs measure the resistance If the resistance is more than 1 0 ohm remove switch from service 6 Allow the burner to go through a startup sequence and then verify that the burner faults and is not all...

Страница 35: ...tch set point clockwise until the switch trips Pressurize the volume of gas the high pressure gas switch is sensing by closing the downstream ball valve and open the port 3 tap 5 When the fault occurs...

Страница 36: ...you do not use a protective covering on the lights you might have to clean overspray from the light cover and panel before you can remove the light cover 4 Rotate the tube 90 degrees to free the bulb...

Страница 37: ...tor or from the GFS Parts Department For more information see Accessories page 45 1 Remove the protective covering from all lights If you use Lens Protector Remove the Lens Protector plastic sheet If...

Страница 38: ...WARNING Before servicing lockout tagout the main electrical service to the device CAUTION Do not tighten belts by changing the setting of the motor pulley as this changes the fan speed and may damage...

Страница 39: ...This is done by turning a jackscrew which is a part of the motor base on models having larger motors The belt may be slipped off the motor sheave and then easily removed from the sheave on the blade...

Страница 40: ...edge inset A When sheaves are of unequal width align the center of the sheaves inset B A B A Equal width sheaves Align to straight edge touching sheaves at arrows B Unequal width sheaves Align to cent...

Страница 41: ...ck side should bow out and also be in line If one of the belts extends out considerably farther than another it is an indication that the belts are not matched and should be changed If there is only a...

Страница 42: ...the main electrical service and the main gas supply CAUTION Do not tighten the belts by changing the motor pulley setting as this changes the fan speed and may damage the motor NOTICE Over tightening...

Страница 43: ...set the gas pressure switches Units are equipped with manual reset high and low gas pressure switches The burner will not operate if a switch is tripped To reset a switch follow the reset instructions...

Страница 44: ...36 Air heater filters quantity of 4 230 286B LED light bulbs quantity of 4 R8550 Door sealing tape Before ordering replacement parts make sure you know the following Serial number of your product Part...

Страница 45: ...paint booths With the BoothBox 2 you can store commonly used supplies tape gloves tack cloth within arm s reach enabling you to increase produc tivity while eliminating time consuming trips in and ou...

Страница 46: ...nHanger is also equipped with a hook for storing spray guns tape and other supplies allowing you to avoid clutter and keep objects off the floor 218 011 BoothBox Mini The BoothBox Mini is a magnetic s...

Страница 47: ...066 white solvent based 1 gallon 236 041 5PL white solvent based 5 gallons 236 063 55DM white solvent based 55 gallons PIG Grippy Mats PIG Grippy Mat Paint Booth Protective Floor Covering has a self...

Страница 48: ...084 72 inch x 300 foot roll DirtTrack Mat Prevent contaminants from entering the booth with GFS DirtTrack mats Position the multilayered adhesive mat in front of product or personnel doors to trap di...

Страница 49: ...s and an air heater with burner to supply fresh air to the booth For detailed information about using the control panel see the operator manual for your control panel type Engage Operator Manual GFS...

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