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Page

E-2

FAULTS AND TROUBLESHOOTING

Document 57.0008.5200 - 10/2006

Handler with telescopic boom

GTH-3007

E-1 FAULTS AND TROUBLESHOOTING

DANGER

ELECTRICAL

DANGER

PROTECT THE

ENVIRONMENT

ATTENTION

CAUTION

IMPORTANT

DANGER

ELECTRICAL

DANGER

PROTECT THE

ENVIRONMENT

ATTENTION

CAUTION

IMPORTANT

Any repair work, maintenance or troubleshooting

must be carried out with machine stopped, boom

in rest position or laid on the ground, parking brake

engaged and ignition key removed.

This chapter represents a practical guide for the operator

for fixing the most common failures and, at the same

time, detecting those interventions which must be carried

out by qualified technical engineers.

If you are unsure about anything, do not carry out

operations on the machine, but call in a skilled

technician.

E-1.1 FAULT - CAUSE - SOLUTION

DASHBOARD DOES NOT SwITCH

ENGINE DOES NOT START

Starter does not run

ENGINE DOES NOT START

Starter runs, but engine does not

start

MACHINE DOES NOT MOVE

THE MACHINE DRIVE IS NOT

ENOUGH

NO SELECTION OF THE STEERING

MODE

“ROAD” FUNCTION ON, EVEN

wHEN SELECTING THE “JOBSITE”

FUNCTION

• The 50A fuse

F31

supplying power

to the dashboard is blown (engine

compartment)

• battery disconnected

• battery down

• battery cut-out switch oFF

• Speed selector switch not in neutral

position

• battery down

• battery cut-out switch oFF

• Fuse

F15

blown

• No fuel

• Diesel fuel filter clogged

• Diesel fuel hose empty (fuel used

up)

• Solenoid valve - engine stop

• Speed selector switch in neutral

• Parking brake engaged

• Fuse

F23

blown

• Hydraulic oil filter clogged

• Fuse

F20

controlling the steering

selection blown

• “RoAD/JobSITE” switch set to

“RoAD”

• No “RoAD/JobSITE” selection

• Replace the fuse

• Connect the battery using the

relevant switch

• Check the battery

• Switch it on

• Set the speed selector switch in

neutral position

• Recharge or replace the battery

• Switch it on

• Check the fuse

• Refuel

• See DEUTz engine operator

manual

• Refuel, then refer to DEUTz engine

operator manual

• Check the solenoid valve; replace,

if necessary

• Set the speed selector switch

correctly

• Disengage

• Check the fuse; replace, if

necessary

• Replace the filter

• Sostituire il fusibile

• Set to “JobSITE”

• Check and replace fuse

F20

, if

necessary

PROBLEM

CAUSES

SOLUTIONS

Содержание GTH-3007 Stage B

Страница 1: ...THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE MACHINE CAUTION KEEP THIS HANDBOOK IN THE MACHINE AT ALL TIMES GTH 3007 Part N 57 0008 5200 Rev 0A 04 2007 From serial n 15854 To seri...

Страница 2: ......

Страница 3: ...ture Dept Studio VEGA Forl Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Iberica Phone 34 93 579 5042 Fax 34 93 579 5059 Geni...

Страница 4: ...REVISED PAGE LIST Revision Revised Issued N Date pages Notes by 0A 04 2007 D 27 Revision 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Страница 5: ...aintenance of the machine STRICTLY COMPLY WITH THE INSTRUCTIONS GIVEN IN THIS HANDBOOK READ AND UNDERSTAND THIS HANDBOOK BEFORE STARTING USING AND CARRYING OUT ANY OPERATION WITH AND ON THE MACHINE Th...

Страница 6: ...UTION DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Red used to indicate an imminently hazardous situation which if not avoided will result in death or serious in...

Страница 7: ...th telescopic boom GTH 3007 GENERAL INDEX GENERAL INDEX GENERAL INFORMATION Sect A SAFETY PRECAUTIONS Sect B OPERATING INSTRUCTIONS Sect C MAINTENANCE Sect D TROUBLESHOOTING Sect E OPTIONAL ATTACHMENT...

Страница 8: ...Document 57 0008 5200 10 2006 Page Handler with telescopic boom GTH 3007 Intentionally blank page...

Страница 9: ...6 Identification plates of the main parts A 11 A 3 ALLOWED USE A 12 A 3 1 Allowed use A 12 A 3 2 Improper use A 12 A 3 3 Residual hazards A 12 A 3 4 Applicable standards A 13 A 3 5 Safety devices A 1...

Страница 10: ...osition Conventionally the machine should be considered positioned as shown in the figure This convention is necessary to make any reference of this handbook to different machine parts front rear etc...

Страница 11: ...IMPORTANT The familiarisation with these labels is never a waste of time Make sure they are easy to read For this purpose cleanthemorreplacethosethatbecomeunreadable either graphic or text To clean la...

Страница 12: ...elescopic boom GTH 3007 09 4618 0485 09 4616 0002 09 4618 0022 09 4618 0230 09 4618 0547 09 4618 0242 09 4618 0240 09 4618 0484 09 4618 0241 09 4618 0547 09 4618 0547 09 4618 0010 09 4618 0489 09 4618...

Страница 13: ...hot components 09 4618 0026 Use limits close to electric lines It defines the minimum distance to be kept when the machine is used close to aerial electric lines 09 4618 0271 Battery disconnect switc...

Страница 14: ...during operation can become hot and cause burns Riskofcrushinginjurytothehands Useextremecaution when moving the outriggers Presence of moving parts Use extreme caution when moving the outriggers 09 4...

Страница 15: ...GTH 3007 AU GTH 3007 09 4618 0547 Tyreinflationsticker Placednearthewheels thislabel shows the recommended tyre inflation pressure 09 4616 0068 Machine data plate The identification plate contains the...

Страница 16: ...ife But we consider useful to explain them once again Symbol Description PROTECT THE ENVIRONMENT IMPORTANT Spend the necessary time to become familiar with these symbols and to learn their meaning Haz...

Страница 17: ...cument 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 Front optional work light Road jobsite selector switch Lifting point Fuel plug Engine oil filler Engine oil dipstick Symbol Descriptio...

Страница 18: ...machines destined for foreign markets The identification plate Fig A9 contains the main identification data of the machine like model serial number and year of manufacture ROPS FOPS cab type approval...

Страница 19: ...IQUE FABRIK NR DIESEL MOTOR NO DE SERIE MOTOR TERMICO Fig A 8 Fig A 9 Fig A10 da kg a kg kg OMOLOGAZIONE NUMERO DI IDENTIFICAZIONE DATI OMOLOGAZIONE STRADALE MASSA TOTALE AMMISSIBILE MASSA RIMORCHIABI...

Страница 20: ...general may result in risks for both operators and bystanders DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT We list below some of the most frequent and hazardous...

Страница 21: ...ft trucks Fork arms Technical characteristics and testing ISO DIS 3287 Poweredindustrialtrucks Pictorialsigns Control symbols ISO 3449 1992 Earth moving machinery Falling object protective structures...

Страница 22: ...it stops the engine and blocks the movements of the machine Before starting work again find and rectify the causes which compelled to an emergency stop then reset the button to neutral position pressi...

Страница 23: ...with telescopic boom GTH 3007 Block valves fitted to all cylinders A Block valve on attachment coupling cylinder B Block valve on lifting cylinder C Block valve on balance cylinder D Block valve on bo...

Страница 24: ...of the main components 1 Forks 2 Attachment holding frame 3 2nd boom section 4 1st boom section 5 Engine hood 6 Driving cab according to ROPS FOPS provisions 7 Left rear view mirror 8 Beacon 9 Front...

Страница 25: ...enables the operator to work under absolute safety conditions A eight LED display shows the stability variation When the 7th red LED lights up all machine movements are stopped but for the boom retra...

Страница 26: ...Wheel base mm 2650 F Length to the front tyres mm 4090 G Length to the attachment holding plate mm 4690 H Ground clearance mm 410 Internal steering radius mm 2200 External steering radius mm 4050 A 5...

Страница 27: ...3108 Power at 2500 rpm ISO 3046 IFN kW 60 A 5 8 ELECTRICAL SYSTEM Voltage V 12 Battery Ah 100 A 5 9 Machine sound levels Guaranteed sound power level in accordance with the Directive 2000 14 CE dB Lwa...

Страница 28: ...rer before being used again ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION IMPORTANT Fiveyearsafterthefirstplacingintooperationofthe machineorafter6000hours whicheveroccursfirst check the state o...

Страница 29: ...rators B 3 B 2 2 Requisites of the servicemen B 3 B 2 3 Working clothes B 4 B 2 4 Personal protective equipment B 4 B 3 SAFETY PRECAUTIONS B 4 B 3 1 Hazards on the jobsite B 4 B 3 2 Operation or maint...

Страница 30: ...is section be sure that the methods cannot damage the machine directly or indirectly or make it unsafe contactGENIEAssistanceServiceforanysuggestion and the necessary written permission DANGER DANGER...

Страница 31: ...ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT The operator shall have a licence or a drivin...

Страница 32: ...rsonnel on the ground must never touch or operate the machine until energized power lines are shut off DANGER DANGER CAUTION Do not at any time use the machine during a storm DANGER DANGER ELECTRICAL...

Страница 33: ...g precautions should be taken First of all make sure that the maintenance interventions have been carried out with care according to the established schedule see section D Maintenance DANGER DANGER EL...

Страница 34: ...ICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Any intervention on the hydraulic circuit must be carried out by authorised personnel The hydraulic circuit of this machine is fitted wi...

Страница 35: ...ked load exposed to the wind Increasing the area exposed to the wind will decrease machine stability Use extreme caution and slow speeds when the machine is driven across uneven or unstable grounds sl...

Страница 36: ...ate the machine in a well ventilated area to avoid carbon monoxide poisoning Do not lower the boom if the area underneath is not clear of personnel or obstructions B 4 SAFETY DEVICES DANGER DANGER ELE...

Страница 37: ...C 18 C 3 4 3 Lifting lowering the boom C 19 C 3 4 4 Pitching the attachment holding frame forward back C 20 C 3 4 5 Extending retracting the boom C 21 C 3 4 6 Quick coupling the attachments C 22 Secti...

Страница 38: ...n to the next chapter 2 Always perform a pre operation inspection Read and understand the safety rules before going on to the next chapter 3 Always test the machine functions prior to use 4 Inspect th...

Страница 39: ...t components limit switches and horn lights moment limiter joystick pushbutton emergency stop button machine ignition control nuts bolts and other fasteners Check the entire machine for cracks on weld...

Страница 40: ...an access door on the left hand side Door opening from outside Insert the key and release lock 1 Press the pushbutton and open the door Door closing from inside Pull the door with force it locks autom...

Страница 41: ...y In an emergency the operator can use he front or the rear window as safety exit ways The rear window has handles for partially opening the glass Such handles are locked in position by some wing nuts...

Страница 42: ...this control pull out and rotate the lever knob by 180 Height adjustment Turn knob 3 clockwise to lift the seat turn it counter clockwise to lower the seat In some seats height can be adjusted to thre...

Страница 43: ...e To adjust its position manually rotate the joint it is fitted with C 2 4 Adjusting the steering column Both steering column and dashboard can be set to a different angle For this purpose Loosen leve...

Страница 44: ...0008 5200 10 2006 Handler with telescopic boom GTH 3007 40 80 120 C 0 1 2 3 4 5 6 7 80 120 C 40 10 8 6 0 4 2 2 4 6 8 10 C A 10 1 2 17 11 12 13 6 15 16 19 21 23 22 24 25 27 7 9 8 4 5 1 28 29 F R N 14...

Страница 45: ...switch 13 Gas pedal 14 Overload warning system display 15 Fresh air flap 16 Emergency stop button 17 Pushbutton enabling the attachment coupling release 18 Control lever 19 Negative brake on off switc...

Страница 46: ...Board controls and instruments are on The warning light 28 signalling the glow plugs preheating comes on Wait until the light goes off before starting the engine Engine starting when released key spri...

Страница 47: ...Turn signals function Set lever to pos to indicate a turn leftwards or to pos 2 to indicate a turn rightwards Lights function The lever operates the light switching and shall be used in conjuntion wi...

Страница 48: ...button switch 19 to engage the parking brake and push it once again to disengage the brake Every pressure of the pushbutton switches the warning light on and off When the red warning light is on the p...

Страница 49: ...work setting and enable the boom control and the four wheel steering The built in button light switches off DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before switchi...

Страница 50: ...osition it switches on the turn signals simultaneously 12 Road lights switch This switch is located above the ignition switch and is used in conjunction with lever 5 see chap C 3 2 3 23 Air conditioni...

Страница 51: ...indicates that the accumulator of the negative brake is getting discharged 68 Indicator light turn signals Greenindicatorlightthatsignalswhenturnsignals are ON 28 Indicator light glow plugs preheating...

Страница 52: ...ough operated does not perform any function ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION IMPORTANT Seize the control lever correctly and move it gently The motion speed of the actuators depends...

Страница 53: ...e control lever to or Boom extraction retraction Rotate wheel 2 to position or Attachment coupling release press button 3 together with the dashboard enabling button 17 and shift the lever to or DANGE...

Страница 54: ...L DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before restarting the machine find and rectify the faults that caused the emergency 40 80 120 C 0 1 2 3 4 5 6 7 80 120 C 40 10 8 6 0 4 2 2...

Страница 55: ...VIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of...

Страница 56: ...NT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the ma...

Страница 57: ...TTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the machin...

Страница 58: ...MENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Before operating the boom make sure that nobody is within the working range of the...

Страница 59: ...y blocking anydangerousmanoeuvresandanerrormessagestarts flashingonthedisplay Foranyfurtherinformation refer to chap C 5 2 Also check the efficiency of the safety devices as described in chap D 3 15 n...

Страница 60: ...tart the engine Turn any users off by the special control levers Put the gear lever to neutral and engage the parking brake Ensure the machine battery A is connected to the frame earth the terminals a...

Страница 61: ...ar this allows for a gradual warm up of the engine oil and a better lubrication In case of engine jump starting remove the booster cables see chapter C 4 3 C 4 5 Disconnecting the battery Duringmainte...

Страница 62: ...lways engage theparking brake after stoppingthe machine to prevent possible accidental motions of the vehicle DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER...

Страница 63: ...r see the relevant handbook delivered with the machine At the delivery the machine is refilled with SHELL RIMULA 15W 40 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with...

Страница 64: ...t 4 comes on The display 2 remains off and the monitoring system runs a self test before displaying digit 0 to warn that the system is activated During operation the LED bar 3 lights up gradually depe...

Страница 65: ...pt operation of the levers during the load handling If duringwork severalindicatorslightup operatethe levers more smoothly C 5 2 3 Alarm codes and resetting The limiter has diagnostic facilities to ai...

Страница 66: ...ENT ATTENTION CAUTION IMPORTANT The centre of gravity of the load must always be halfway between the forks Ensure you exactly know the weight of the load before handling it When extending the boom do...

Страница 67: ...0 cm from the ground Suit the machine speed to the ground conditions to avoid dangerous jumps side skids of the vehicle and possible load falls When driving on slopes or ramps hold the load uphill DAN...

Страница 68: ...attachment flat on the ground Pitch the attachment holding frame forward and lower the boom to release the attachment upper lock Move back with the machine or with the boom and drive to the new attac...

Страница 69: ...TRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT After the substitution of an attachment or after a...

Страница 70: ...et the gearbox lever to neutral When possible start the engine and use the hydraulic drive and the braking system Raise the front wheels of the machine and remove the Cardan shaft of the transmission...

Страница 71: ...e special guard or withdraw the floating forks DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT With the floating forks pitched back do not move the fork pitchingcyl...

Страница 72: ...C 6 4 Transporting the machine on other vehicles To transport the machine on another vehicle follow the steps below Put chocks at the machine wheels Ensure ramps are correctly positioned Retract the...

Страница 73: ...e above precautions Additionally Wash the machine thoroughly For a better cleaning remove grills and protection casings Carefully dry all machine parts by blowing some compressed air Lubricate the mac...

Страница 74: ...ENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Ifthemachineshallbeusedinamarineorequivalent environment protect it against salt deposits w...

Страница 75: ...line D 14 D 3 10 1 Transmission oil filter D 14 D 3 10 2 Auxiliary circuits oil filter D 15 D 3 11 Oil level in the differential gears and the rducer D 16 D 3 11 1 Front and rear differential gears D...

Страница 76: ...y voids GENIE warranty ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT For the engine maintenance please refer to the specific Operator handbook supplied with the machine Observe...

Страница 77: ...ted oil is always polluting Never drain oil on the ground Store new oil in a suitable warehouse Pour exhausted oil into cans and deliver them to specialised firms for disposal Oil leaks In case of acc...

Страница 78: ...and rear axles and any equipment of the machine 8 Check the efficiency of the lighting electric system 9 Check the efficiency of braking system and parking brake 10 Check the efficiency of the steeri...

Страница 79: ...above 1 Change the oil in the front and rear differential units and in the power divider 2 Change the oil in the four wheel reduction gears 3 Change the hydraulic oil 4 Change the safety cartridge of...

Страница 80: ...ith engine shut down until noticing a gradual binding of the handwheel DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT...

Страница 81: ...brake Unlock the bonnet lock A Lift the bonnet using the special handle B until it latches in the gas spring To close the bonnet press on the green locking device D on the gas spring and lower the bon...

Страница 82: ...ny old grease with a degreaser from the telescopes before smearing them with new grease Regularly grease the machine to grant it efficient conditions and a long life By means of a pump inject grease i...

Страница 83: ...ssembled or replaced check the nut torque of the wheels every 2 hours until they stay correct DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRIC...

Страница 84: ...ator in the cab shall step on the brake pedal repeatedly and as soon as a certain resistance is noticed he shall hold the pedal stepped down At this time the operator on the ground shall loosen valve...

Страница 85: ...RICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Assoonasthewarninglamp24onthecabdashboard switches on replace the outer element 2 Changing the internal element See step 1 for removing...

Страница 86: ...g compressed air or washed with water and or solvents D 3 8 Engine cooling system DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PR...

Страница 87: ...e changed proceed as follows 1 Stop the machine on a level ground and make sure the parking brake is engaged 2 Release the pressure from the hydraulic circuit 3 Place a container of suitable size unde...

Страница 88: ...filtering element C using a wrench 4 Change the filtering element then before fitting a new one thoroughly clean and grease both seat and gasket 5 Hand tighten and re open cock DANGER DANGER ELECTRICA...

Страница 89: ...ollows 1 Stop the machine on a level ground and engage the parking brake 2 Remove the inspection hatch D and unscrew the oil filter fitted inside the tank 3 Check the tank is clean then fit a new filt...

Страница 90: ...plug B Add new oil through plug until it is level with the hole Refit and tighten level filler plug D 3 11 2 Reducer To check the oil level in the reducer Stop the machine on a level ground and engage...

Страница 91: ...nd ensure the plug is oriented along the vertical axis Place a container of suitable size under the reduction gear plug Unscrew plug and drain any oil from the reduction gear Rotate the wheel by 90 un...

Страница 92: ...ecking the alignment visually follow the procedure below 1 Move to a solid and level ground 2 Set the steering selection switch 11 to four wheel steer pos 2 3 Rotate the steering up to its stop either...

Страница 93: ...the maximum wearing limit renew the pad Tightenthescrewsfixingthepadsattherecommended torque see below Use a dynamometric wrench Tightening torques of the pad screws in relation to the screw diameter...

Страница 94: ...imply press it down during a movement The pressure of the pushbutton shall cause the movement to stop and the engine to shut down Should that not be the case contact GENIE Technical Service Checking t...

Страница 95: ...ll flow out of the hoses and the load shall remain blocked in position Should that not be the case the valve must be replaced Contact GENIE Technical Service DANGER DANGER ELECTRICAL DANGER PROTECT TH...

Страница 96: ...of the machine or after 6000 hours whichever occurs first check the state of the structure paying attention to the welded supporting joints and the boom pins DANGER DANGER ELECTRICAL DANGER PROTECT T...

Страница 97: ...ls smearing them with pure vaseline Remove the battery and store it in a dry place when the machine is not used for a long time DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTIO...

Страница 98: ...OR RIGHT HIGH BEAM 10 F9 LEFT HIGH BEAM 10 F10 SPEED SELECTOR BUZZER 15 F11 SPEED SELECTOR WINDSCREEN WASHER CONTROL 10 F12 OPTIONAL 5 F13 OPTIONAL 5 F14 OPTIONAL 7 5 F15 ENGINE STOP SOLENOID VALVE 5...

Страница 99: ...sed Ref Circuit K1 MUSHROOM HEAD SWITCH POWER SUPPLY K2 FWD SPEED SOLENOID VALVE K3 K2 K5 RELAY ENERGIZING COIL K4 OVERLOAD WARNING SYSTEM DISCONNECT KEY OVERLOAD WARNING SYSTEM CONTROL UNIT K5 REVERS...

Страница 100: ...se plate lights 12 V BA 15s 5 W Back up lamps 12 V BA 15s 21W DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMEN...

Страница 101: ...evant handbook delivered with the machine At the delivery the machine is refilled with SHELL RIMULA 15W 40 D 5 2 2 Lubrication oils and relevant filtering elements Refill the machine with following lu...

Страница 102: ...sel fuel mixtures The composition of the latter can vary in relation to the ambient temperature up to max 80 oil D 5 2 4 Grease For the machine greasing use DANGER DANGER ELECTRICAL DANGER PROTECT THE...

Страница 103: ...TS AND TROUBLESHOOTING Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 E 1 FAULTS AND TROUBLESHOOTING E 2 E 1 1 Fault Cause Solution E 2 Section E FAULTS AND TROUBLESHOOTING TABLE...

Страница 104: ...D FUNCTION ON EVEN WHEN SELECTING THE Jobsite FUNCTION The 50A fuse F31 supplying power to the dashboard is blown engine compartment Battery disconnected Battery down Battery cut out switch OFF Speed...

Страница 105: ...re 1 E2PROM error 2 The value read from CELL 1 is higher than max permissible Replace fuses F2 and or F24 Check and replace fuse F2 if necessary Check and replace fuse F22 if necessary Set to JOBSITE...

Страница 106: ...Stop and restart the machine and run a new test If the error message is still shown address to the GENIE service centre to replace the DLE unit Stop and restart the machine If the error message is sti...

Страница 107: ...with telescopic boom GTH 3007 F 1 1 Shovel F 3 F 1 2 Cereal shovel F 4 F 1 3 Fixed hook on plate F 5 F 1 4 Mixing bucket F 6 F 1 5 Extension jib F 7 F 1 6 Forks with hydraulic side shift F 8 F 1 7 Fo...

Страница 108: ...HE ENVIRONMENT ATTENTION CAUTION IMPORTANT DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTENTION CAUTION IMPORTANT Mounting optional attachments and especially the extensionjib canchangeth...

Страница 109: ...el load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate Ma...

Страница 110: ...vel load the material only when the boom is completely retracted and push against the heap with straight wheels To load unload the material operate the rotation lever of the attachment holding plate M...

Страница 111: ...gs or chains in compliance with all pertinent regulations Tohandletheload raiseandrotatethetelescopicboom of the handler Maintenance Visually check the hook for damage before using it Check the safety...

Страница 112: ...operatetheattachmentlocking lever after connecting the feeding lines of the new attachment to the quick couplings see page F 2 Maintenance DANGER DANGER ELECTRICAL DANGER PROTECT THE ENVIRONMENT ATTEN...

Страница 113: ...A Length mm 2100 B Width mm 920 H Height mm 630 Weight kg 115 Application Quick coupling fitted attachment for maintenance interventions at high working heights Safety Strictly obey the general safet...

Страница 114: ...hifting the load to the side by 100 mm Safety Strictly obey the general safety precautions given in section B SAFETY Do not load loose materials Do not move superposed pallets Operation To adjust the...

Страница 115: ...hrubsandotherlooseagricultural products Safety Strictly obey the general safety precautions given in section B SAFETY Operation To adjust the fork tilting operate the rotation lever of the holding pla...

Страница 116: ...Page F 10 OPTIONAL ATTACHMENTS Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 Intentionally blank page...

Страница 117: ...x G 4 G 3 2 Wiring diagram G 5 G 3 2 1 Sheet 1 of 9 G 5 G 3 2 2 Sheet 2 of 9 G 6 G 3 2 3 Sheet 3 of 9 G 7 G 3 2 4 Sheet 4 of 9 G 8 G 3 2 5 Sheet 5 of 9 G 9 G 3 2 6 Sheet 6 of 9 G 10 G 3 2 7 Sheet 7 of...

Страница 118: ...M 12 x 1 75 18900 37800 53000 63700 42 4 84 8 119 143 M 12 x 1 25 20600 41300 58000 69600 45 3 90 6 127 153 M 14 x 2 25800 51500 72500 86900 67 4 135 190 228 M 14 x 1 5 28000 56000 78800 94500 71 7 14...

Страница 119: ...ND DOCUMENTS ENCLOSED Document 57 0008 5200 10 2006 Handler with telescopic boom GTH 3007 G 2 1 Load Chart with forks 0 1 2 3 4 5 1 0 1 2 3 4 5 6 7 8 6850 1500 Kg 1250 Kg 2000 Kg 2 5 0 0 K g 3 0 0 0 K...

Страница 120: ...86 30 87A 85 87 87 K6 30 85 87A 86 K7 30 85 87A 87 86 30 85 87A 86 K2 30 85 87A 5A 5A 15 16 1 2 15A 7 5A 15A 15A 17 18 15A 19 5A 3 4 15A 5 5A 87A 30 87A 86 K8 85 87 K9 87 30 87A 86 K3 85 87 K4 86 87 8...

Страница 121: ...1 of 9 AIR CoNDITIoNING moToR 12V bATTERy DISCoNNECTIoN bATTERy STARTER moToR ALTERNAToR ADDITIoNAL FUEL SoLENoID VALVE PREHEATING CoNTRoL UNIT mAXIFUSE SySTEm PRoTECyIoN mAXIFUSE STARTING RELAy HyDR...

Страница 122: ...UMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 2 Sheet 2 of 9 PARKING bRAKE SWITCH FAST SPEED SoLENoID VALVE bACK UP HoRN REAR LIGHT REVERSE SPEED SoLENoID VALVE TRANSmISSIoN DISCoNNECTED...

Страница 123: ...0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 3 Sheet 3 of 9 SoLENoID VALVE ENGINE SToP EmERGENCy SWITCH INTERmITTENCE LIGHT INDICAToR EmERGENCy INDICAToR...

Страница 124: ...06 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 4 Sheet 4 of 9 HEAD LIGHT INDICAToR LIGHT RIGHT HEAD LIGHT INDICAToR LIGHT LEFT REAR AND SToP LIGHTS LEFT REAR AND SToP LIG...

Страница 125: ...8 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 5 Sheet 5 of 9 HoRN LIGHTS INDICAToR WIND SCREEN WIPER WIND SCREEN WIPER WASHER moToR WIND SCREEN WIPER WASHER...

Страница 126: ...elescopic boom GTH 3007 G 3 2 6 Sheet 6 of 9 WATHER TEmPERATURE SENSoR DASHboARD LIGHT INDICAToR FUEL FLoAT ENGINE oIL PRESSURE SENSoR NEGATIVE bRAKE PRESSURE SWITCH HyDRAULIC oIL TEmPERATURE GAUGE Hy...

Страница 127: ...06 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 7 Sheet 7 of 9 RoAD SAFETy SWITCH AIR VENTILAToR moToR SWITCH AIR VENTILAToR moToR WHEEL STEERING SoLENoID VALVE STEERING S...

Страница 128: ...Page G 12 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 G 3 2 8 Sheet 8 of 9 RoAD SAFETy SWITCH bEACoN WoRK LIGHT WoRK LIGHT SWITCH oPTIoNAL...

Страница 129: ...LVE PRESENT mEN SoLENoID VALVE DISPLAy Cobo FoR ANTI oVERTURN Present men Present men Distributor Joystick Joystick Joystick Joystick Extend boom S V Extend boom S V 12 V bn Retrac boom S V Retrac boo...

Страница 130: ...Page G 14 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 Intentionally blank page...

Страница 131: ...reducing valve setting pressure 28 bar Piloting lines hydraulic collectors Parking emergency brake selector valve 4 ways 2 positions Parking emergency brake control valve orifice dia 0 5 mm cracking...

Страница 132: ...Page G 16 Document 57 0008 5200 10 2006 TABLES AND DOCUMENTS ENCLOSED Handler with telescopic boom GTH 3007 Intentionally blank page...

Страница 133: ...07 G 5 ROUTINE CHECK SCHEDULE SAFETY DEVICES Component Result Notes Date Positive Negative Signature Block valve 1 Block valve 2 Block valve 3 Block valve 4 Block valve 5 Block valve 6 Block valve 7 B...

Страница 134: ...lve on telescope extension cylinder Block valve 4 Block valve on attachment moving cylinder Block valve 5 Block valve on attachment locking cylinder Block valve 6 Block valve 7 Block valve 8 Block val...

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