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Safety Rules & General Information

Installation Manual for Generac PWRcell Battery

1

Section 1: Safety Rules & General Information

Introduction

This  installation  manual  provides  instructions  and 
recommendations  for  installing  and  commissioning  the 
Generac  PWRcell™  Battery.  The  Generac  PWRcell 
Battery  is  designed  to  house  compatible  lithium  ion 
battery  modules,  and  connects  directly  to  the  Generac 
PWRcell  Inverter  and  other  REbus™-  compatible 
components of the Generac PWRcell system.
This  installation  manual  includes  full  details  on 
installation, wiring, safety, inverter integration, and other 
key  aspects  of  installing  the  Generac  PWRcell  Battery. 
The  companion  document  to  this  installation  manual  is 
the Generac PWRcell Battery Owner’s Manual. See the 
Generac PWRcell Battery Owner’s Manual for complete 
information on user-configurable features. 
The  information  in  this  manual  is  accurate  based  on 
products  produced  at  the  time  of  publication.  The 
manufacturer  reserves  the  right  to  make  technical 
updates,  corrections,  and  product  revisions  at  any  time 
without notice. 

Read This Manual Thoroughly

(000100a)

WARNING

Consult Manual. Read and understand manual
completely before using product. Failure to 
completely understand manual and product
could result in death or serious injury.

If  any  section  of  this  manual  is  not  understood,  contact 
the  nearest  Independent  Authorized  Service  Dealer 
(IASD) or Generac Customer Service at 1-888-436-3722 
(1-888-GENERAC), or visit 

www.generac.com

 for start-

ing,  operating,  and  servicing  procedures.  The  owner  is 
responsible for correct maintenance and safe use of the 
unit.
This  manual  must  be  used  in  conjunction  with  all  other 
supporting  product  documentation  supplied  with  the 
product.
SAVE THESE INSTRUCTIONS for future reference. This 
manual contains important instructions that must be fol-
lowed during placement, operation, and maintenance of 
the unit and its components. Always supply this manual 
to any individual that will use this unit, and instruct them 
on  how  to  correctly  start,  operate,  and  stop  the  unit  in 
case of emergency.

Safety Rules

The  manufacturer  cannot  anticipate  every  possible  cir-
cumstance that might involve a hazard. The alerts in this 
manual,  and  on  tags  and  decals  affixed  to  the  unit,  are 
not  all  inclusive.  If  using  a  procedure,  work  method,  or 
operating technique that the manufacturer does not spe-
cifically  recommend,  verify  that  it  is  safe  for  others  and 
does not render the equipment unsafe.
Throughout  this  publication,  and  on  tags  and  decals 
affixed to the unit, DANGER, WARNING, CAUTION, and 
NOTE  blocks  are  used  to  alert  personnel  to  special 
instructions about a particular operation that may be haz-
ardous  if  performed  incorrectly  or  carelessly.  Observe 
them carefully. Alert definitions are as follows:

(000001)

DANGER

Indicates a hazardous situation which, if not avoided, 
will result in death or serious injury.

(000002)

WARNING

Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.

(000003)

CAUTION

Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.

NOTE: 

Notes contain additional information important to 

a  procedure  and  will  be  found  within  the  regular  text  of 
this manual.

These  safety  alerts  cannot  eliminate  the  hazards  that 
they indicate. Common sense and strict compliance with 
the  special  instructions  while  performing  the  action  or 
service are essential to preventing accidents.

How to Obtain Service

When the unit requires servicing or repairs, contact Gen-
erac Customer Service at 1-888-GENERAC (1-888-436-
3722) or visit 

www.generac.com

 for assistance. 

When contacting Generac Customer Service about parts 
and  service,  always  supply  the  complete  model  and 
serial  number  of  the  unit  as  given  on  its  data  decal 
located on the unit. Record the model and serial numbers 
in the spaces provided on the front cover of this manual.

Содержание PWRcell 3

Страница 1: ...Loss of life This product is not intended to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury Register your Generac product at...

Страница 2: ...ation is performed promptly and to have the equipment checked periodically by an ASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are no...

Страница 3: ...ing Feet 15 Installing REbus wiring 15 Connecting Blackstart Battery 16 Installing Battery Modules 16 Installing Rear Modules 17 Installing Grounding Tabs 17 Installing Front Modules 17 Installing Mod...

Страница 4: ...iv Installation Manual for Generac PWRcell Battery This page intentionally left blank...

Страница 5: ...ng placement operation and maintenance of the unit and its components Always supply this manual to any individual that will use this unit and instruct them on how to correctly start operate and stop t...

Страница 6: ...to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury 000598 WARNING Equipment damage Connect only to REbus compatible devices Nev...

Страница 7: ...al help Failure to do so will result in death or serious injury 000599 DANGER Electrocution Turn battery disconnect OFF and de energize REbus before touching terminals Failure to do so will result in...

Страница 8: ...000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation underneath Failure to do so could result in death or serious injury Safety Shutdown 0006...

Страница 9: ...ic codes This unit must be installed in accordance with current NFPA and ICC standards and any other federal state and local codes for minimum distances from other structures Standards Index 000209b W...

Страница 10: ...Safety Rules General Information 6 Installation Manual for Generac PWRcell Battery This page intentionally left blank...

Страница 11: ...REbus Communication Protocol REbus DC Nanogrid Voltage Input Output VDC 360 420 Round Trip Efficiency DC to DC 96 5 Temperature Operating Temperature Limits F C 41 113 5 45 Recommended Temperature Ra...

Страница 12: ...d nameplate Record the information from these tags so it is available if the tags are lost or damaged When ordering parts or requesting assistance you may be asked to provide this information A 000989...

Страница 13: ...Generac PWRcell products use the REbus 380VDC nanogrid to connect energy sources storage and loads The REbus nanogrid automates the flow of power to enable plug and play setup and operation of Genera...

Страница 14: ...om the battery monitoring system BMS electronics NOTE Battery Disconnect can be locked in the OFF position if required NOTE Turn Battery Disconnect OFF whenever system will be powered down and left in...

Страница 15: ...ith local building code Do not expose the Generac PWRcell Battery to extreme temperatures See Specifications for rec ommended and acceptable operating tempera tures Operating the Generac PWRcell Batte...

Страница 16: ...for correct DC wiring coloring NEC 210 5 C 2 for identification of DC conduc tors carrying more than 50V Always adhere to applicable codes when marking and installing DC conductors See Table 3 2 For...

Страница 17: ...To remove slide cover toward the top of the unit swing the bottom out and pull cover down 8 Set cover aside in a safe place NOTE Do not adjust the feet at this time The feet are shipped pre positioned...

Страница 18: ...rac PWRcell Battery 14 Installation Manual for Generac PWRcell Battery Figure 4 2 Generac PWRcell Battery Rear View 009925 67 7 in 1 7 m 22 2 in 563 1 mm Figure 4 3 Generac PWRcell Battery Front View...

Страница 19: ...Safety Shutdown before installing wiring If there are any other batteries connected to REbus toggle their front Battery Disconnect switches to OFF Failure to do so will result in death or serious inj...

Страница 20: ...Figure 4 8 Connect blackstart battery lead to battery terminal E NOTE One lead is already connected to terminal F 2 Record model serial number and date of pur chase on front cover of this manual F 009...

Страница 21: ...nto the battery module case to provide an equipment grounding connection G H K J I 009929 Figure 4 11 Installing Rear Battery Modules Installing Grounding Tabs 1 See Figure 4 12 Install two L shaped g...

Страница 22: ...le 5 Module Spacer Kit for part number Table 5 Module Spacer Kit Module Spacer Kit Part Number Generac PWRcell Spacer Kit HMSK101 To install module spacer 1 See Figure 4 16 Angle top of spacer P under...

Страница 23: ...e 4 21 Retention Clips 3 of 3 2 Apply gentle pressure to ensure all grounding tabs and clips make firm contact with case 3 Secure retention clip to bracket with M4X8 screw Connecting COM Cables 1 See...

Страница 24: ...CAT5 K Orange CAT5 L Black CAT5 Jumpers Connecting Battery Power Cable 000639 DANGER Electrocution Never reach into port or touch battery terminals with hands or tools Doing so will result in death se...

Страница 25: ...Using Vset Function A module spacer must be installed on any single module shelf See Installing Module Spacer Generac PWRcell 3 and Generac PWRcell 5 only Using Vset Function NOTE VSet Function needs...

Страница 26: ...switch on the front of the Generac PWRcell Bat tery 17 Add the new modules into the string by connecting power and communications cables in the appropri ate sequence See Installing Battery Modules 18...

Страница 27: ...Select desired operational mode using the Gen erac PWRcell Inverter control panel 4 Enable the Generac PWRcell Inverter to energize the REbus nanogrid Configure Generac PWRcell 1 Select Mod Settings...

Страница 28: ...ice Dealer shall prepare a written decommissioning plan that provides the overview of the decommissioning process developed specifically for the Generac PWRCell Battery system that is to be decommissi...

Страница 29: ...horized Service Dealer IASD or Generac Customer Service at 1 888 436 3722 1 888 GENERAC Table 6 1 General Troubleshooting Guide Problem Possible Cause Solution Battery remains in Waiting state Battery...

Страница 30: ...Troubleshooting 26 Installation Manual for Generac PWRcell Battery This page intentionally left blank...

Страница 31: ...n 7 Wiring Diagrams Generac PWRcell 3 009945 Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC BLACK RED Module CAT5 COMs Cable Module Jumper...

Страница 32: ...PWRcell Battery Generac PWRcell 4 Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC BLACK RED Module CAT5 COMs Cable Module Jumpers Top Back...

Страница 33: ...ry 29 Generac PWRcell 5 Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC Top Back Front BLACK RED Module CAT5 COMs Cable Module 5 Module 4 M...

Страница 34: ...PWRcell Battery Generac PWRcell 6 Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC Top Back Front BLACK RED Module CAT5 COMs Cable Module 6...

Страница 35: ......

Страница 36: ...ghts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45 W29290...

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