GBT A2-035 Скачать руководство пользователя страница 23

 

 

 

Page 22

 

 

 

 

 
 

 

Keep  the  area  clear  and  free  from  combustible  materials,  flammable  liquids  and 
vapors.  Do not block the flow of combustion air by blocking air vents or by storing 
boxes or other items near the appliance. 
 
Label  all  wires  before  disconnection  when  servicing  controls.    Wiring  errors  can 
cause improper and dangerous operation. 
 
Verify  proper  operation  of  the  heater/boiler  after  any  inspection  or  servicing  the 
appliance. 

 
Heat Exchanger:

 The heat exchanger should be visually checked at least once a year, or whenever necessary.  

The  heat  exchanger  can  be  viewed  from  the  top  of  the  unit  by  removing  the  draft  hood.    The  fins  on  the  heat 
exchanger  tubing  should  extend  about  27/64  of  an  inch.  Excessive  burn  off  of  fin  height  indicates  poor  heat 
transfer, commonly caused by scaling (deposits of lime and other minerals) inside the tube. Look for corrosion 
(usually  a  rusty-brown  coating)  commonly  caused  by  cleaning  solvent  vapors  or  fumes  in  the  combustion  air 
supply), or sooting (a fine black-gray powder caused by improper combustion, usually due to a partially blocked 
stack or insufficient combustion air), or the affect of excessive condensation (usually evidenced by a greenish-
black cupro oxide caused by the acid formed by the mixing of combustion gases with the condensate). 

 

Before  removing  draft  hood,  ensure  that  the  gas  and  electrical  power  to  the 
heater/boiler is shut off.   

 

Burner  &  Pilot  Flame:

  The  burner  and  pilot  flame  should  be  checked  frequently  (it  is  recommended  that  the 

unit be checked at least annually by a professional service technician). A yellow flame commonly indicates poor 
combustion,  and  may  cause  soot  deposits  on  the  heat  exchanger  or  inside  the  venting.  When  an  excessively 
yellow flame is present, inspect the burner orifices and heat exchanger for carbon deposits and foreign particles.  
Yellow  flame  and  sooting  may  be  caused  by  inadequate  combustion  air,  venting,  or  incorrect  gas  manifold 
pressure.  Refer to the burner and pilot flame Figure in the START-UP Section of this manual. 

 

Gas Manifold Pressure:

 Check the gas manifold pressure at least once per year to make sure it matches that 

specified on the Name Plate, using an manometer (refer to START-UP Section for checking manifold pressure). 

 

Vent System:

 Inspect the venting system for proper size, horizontal pitch and determine there is no blockage or 

restriction, leakage, corrosion or any other deficiencies which could cause an unsafe condition. Check the inside 
of the vent system for excessive sooting.   

 
In so far as practical, close all building doors between the space in which the appliances are connected 
to a common venting system and any area where any appliance which is not connected to the common 
venting  system  is  located.  Test  the  system  by  turning  on  clothes  dryers  and  any  other  appliance  not 
connected  to  the  common  venting  system.  Turn  on  all  exhaust  fans,  including  those  used  in  range 
hoods and bathroom exhausts, so they will operate at their maximum speed. Close fireplace dampers. 

 

Place the  appliance  being  tested  into operation by following the  proper  lighting  instructions.  Adjust the 
aquastat so the appliance will remain in operation for the duration of the test. After the main burner has 
been in operation for at least five (5) minutes. inspect the venting for spillage. When it is determined the 
unit  is  working  without  exhaust  gasses  spilling  into  the  room,  return  doors,  windows,  fans,  fireplace 
dampers and any other gas-burning device to their normal condition of use. 

 

Draft  tests  must  be  done  with  the  appliance  firing.  Proper  draft  or  airflow  in  the  venting  may  be 
determined by either of the following means: 

MAINTENANCE & INSPECTION 

 

This  manual  must  be  thoroughly  reviewed  and  understood  before  servicing  your  A2000 
heater/boiler.    Installation  and  Service  must  be  completed  by  a  Qualified  Installer,  Service 
Agency  or  Qualified  Gas  Supplier.    If  you  have  any  questions  which  are  not  covered  in  the 
manual, please contact Green Boiler Technologies or your local Representative. 

 

Содержание A2-035

Страница 1: ...d exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materi...

Страница 2: ...ghly review and understand this manual and perform service and repairs strictly in accordance with the manufacturer s service instructions Gas Supplier A natural gas or propane Utility or service comp...

Страница 3: ...Procedure Operation MAINTENANCE INSPECTION 22 Heat Exchanger Burner Pilot Flame Gas Manifold Pressure Vent System Burner Flue Passageway Pressure Relief Valve High Temperature Switch Flow Switch Heat...

Страница 4: ...ance provides excellent heat transfer and a small footprint The heat exchanger resists build up of lime scale and allows de liming without disassembly of the unit DIMENSIONS SPECIFICATIONS Model A B C...

Страница 5: ...Hot Water Boilers Latest Edition ANSI Z21 10 3 CSA 4 3 Gas Water Heaters Latest Edition All A2000 models are ASME National Board Approved and are constructed in accordance with Section IV of the ASME...

Страница 6: ...must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition and the National Electric...

Страница 7: ...7 The boiler heater shall be protected from freezing Heat exchangers damaged by freezing shall not be considered for warranty 8 The unit must be located where condensation or leakage from the heat ex...

Страница 8: ...boiler failure Canadian Installations All combustion air must be drawn from outside the building The mechanical equipment room must communicate directly with the outdoors Refer to CGA B149 Installati...

Страница 9: ...too small request the gas company install equipment with adequate capacity The allowable pressure loss in gas piping between the gas meter or service regulator and each appliance is generally between...

Страница 10: ...e gas supply piping must be adequately supported by using hangers or other suitable types of support Do not use the boiler heater gas train to support the gas supply piping The boiler heater and its g...

Страница 11: ...safety device to prevent excessive pressure and temperature Excessive pressure may be caused by the expansion of water when it is heated in a closed system A closed system is one that has a check val...

Страница 12: ...thermometers should be obtained and field installed as shown in the DIAGRAMS section Water Chemistry Water that is very soft very hard having a high total dissolved solids TDS or an acidic or alkaline...

Страница 13: ...ed for outdoor vent sections in cold climates to reduce condensation Observe clearances in accordance with applicable codes from all combustible materials Use insulated venting or vent pipe spacers wh...

Страница 14: ...etween the unit and vent stack from electric meters gas meters regulators and relief equipment no part of the unit or venting may be directly above or below electric meters gas meters or regulators A...

Страница 15: ...as lines feeding the heater boiler were opened to the atmosphere during installation or service air in the gas lines must be purged before operating the unit Before purging gas lines ensure electrical...

Страница 16: ...automatic gas valves NOTE Depending upon the model your heater boiler may be equipped with one or two automatic gas valves 8 Install water temperature measurement thermometers in the water inlet and o...

Страница 17: ...ur qualified service technician or gas supplier 5 Check for gas leaks in the gas train assembly using soap and water or an appropriate leak check fluid DO NOT use an open flame to check for gas leaks...

Страница 18: ...problem with the drafting or make up air o Draft Gauge A draft pressure gauge can be inserted into the vent pipe directly above the draft hood The draft gauge must show a constant negative pressure 12...

Страница 19: ...short cycling Water heaters are expected to operate at temperatures between 120 F and 155 F 49 to 68 o C Water boilers can operate with return water temperature up to 190 F 88 o C and a supply tempera...

Страница 20: ...tch can be changed using the adjustment screw located under the electrical house cover of the switch Rotate the screw clockwise to increase the flow set point counter clockwise to decrease the flow se...

Страница 21: ...5 VAC 115 VAC Impeller 3 7 8 3 7 8 3 7 8 4 5 8 4 3 4 4 3 4 GRUNDFOS UP26 96BF UP43 75BF Not Available Not Available Not Available Not Available Horsepower 1 12 1 6 RPM 3450 3450 Electric 115 VAC 115 V...

Страница 22: ...nd 2 0 inches w c in the LOW fire mode approximately 70 of nameplate input The electronic controller is factory set with both stages in Heating Mode with Stage 2 set for HIGH fire and Stage 1 set for...

Страница 23: ...or incorrect gas manifold pressure Refer to the burner and pilot flame Figure in the START UP Section of this manual Gas Manifold Pressure Check the gas manifold pressure at least once per year to mak...

Страница 24: ...conduct this test Ensure all operating and safety controls are put back into proper operation before putting the heater boiler back into service Flow Switch The water Flow Switch should be checked ann...

Страница 25: ...t fans such as range hoods and bathroom exhausts so they will operate at maximum speed Don not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected F...

Страница 26: ...ctrical Power Supplied To the Appliance Should Be Interrupted If The Power Is Not Stopped At The Desired Operating Temperature Correct The Wiring Or Replace The Defective Temperature Switch The Unit W...

Страница 27: ...operly Grounded Remove The Burner Assembly And Inspect The Pilot Burner Assembly Clean Any Residue From The Spark Rod and Striking Plate With a Scotch Brite Pad Use A 1 8 Drill Bit to Make Sure The Ga...

Страница 28: ...ged Cover The Burner And Controls And Clean The Heat Exchanger With A Wire Brush Or High Pressure Water Prevent Future Fouling Of The Heat Exchanger By Preventing Condensation Or Removing Contaminants...

Страница 29: ...Stack Temperature Over 450 o F A Water Temperature Rise Through The Heat Exchanger More Than 5 o F 3 o C Rise Higher Than Originally Set Or Trouble Proving Water Flow Excessive Scaling Inside The Hea...

Страница 30: ...Page 29 DIAGRAMS...

Страница 31: ...Page 30...

Страница 32: ...perature reading at the T P Gauge is about 80 o F higher than the temperature measured at Thermometer A The Heater Boiler must be firing continuously during this adjustment Thermometer readings may be...

Страница 33: ...Page 32 WIRING DIAGRAM A2000 Water Heater Models...

Страница 34: ...Page 33 WIRING DIAGRAM A2000 Boiler Models...

Страница 35: ...Page 34 WIRING DIAGRAM A2000 CSD 1 Boiler Models...

Страница 36: ...Page 35 A2000 WITH CONSTANT PUMP OPERATION A2000 WITH ON OFF PUMP OPERATION...

Страница 37: ...Page 36 A2000 WITH INFITEC PUMP DELAY...

Страница 38: ...Page 37 A2000 PARTS LIST 1 17 19 15 23 22 21 20 18 16 4 2 Gas Train Components Differ By Model 7 14 5...

Страница 39: ...P W5501104 NG Gas Pressure Regulator 1 1 4 RV81 A2 097 NG W5501108 LP Gas Pressure Regulator 1 1 4 RV81 A2 097 LP W5501105 NG Gas Pressure Regulator 1 1 2 RV81 A2 120 140 NG W5501109 LP Gas Pressure R...

Страница 40: ...op Outer Lid Stainless A2 070 W4501021 Top Outer Lid Stainless A2 097 W4501023 Top Outer Lid Stainless A2 120 W4501024 Top Outer Lid Stainless A2 140 16 W4501306 Outer Jacket Stainless A2 035 W4501307...

Страница 41: ...01086 Inner Jacket A2 050 W4501087 Inner Jacket A2 070 W4501089 Inner Jacket A2 097 W4501088 Inner Jacket A2 120 140 23 W5501088 Flue Baffle Cone A2 035 W5501041 Flue Baffle Cone A2 050 W5501040 Flue...

Страница 42: ...surroundings or personal injury resulting from the failure of any control or safety device is not covered under this warranty nor is the liability for such assumed by the manufacturer This warranty c...

Страница 43: ...ty covers only water boilers installed adjusted or maintained in accordance with the installation and operating instructions and all applicable state and local plumbing electrical and building codes o...

Страница 44: ......

Страница 45: ...s and the various gas and electrical connections Make sure the packing slip matches the total number of pieces received If the unit is not to be installed immediately it must be protected from the wea...

Отзывы: