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subsequent  supports  after  every  additional  6  feet.  The  support  must  be  secured  using  at  least  #10 
fasteners  to  a  solid  material  (solid  masonry  or  wood  framing  or  blocking).  Do  not  fasten  to  drywall 
sheathing  using  hollow  wall  anchors.  As  an  alternative,  a  threaded  rod  and  trapeze  support  in 
accordance  with SMACNA HVAC Construction  Standards – Metal and Flexible,  latest  edition, shall  be 
installed every 6 feet of continuous horizontal vent and after any offset elbows. 
 

 

Install an approved cap for the stack outlet.  The bottom of the cap must be one stack diameter above 
the top of the stack and so designed to prevent snow or any debris from blocking the vent. The top of 
the  stack  must  be  carried  to  a  minimum  of  two  feet  above  the  highest  point  of  the  roof  or  any  other 
obstructions within 8 feet (2.4 meter) of the termination.  The vent must not terminate near an air supply 
inlet to any building. 
 

 

The  venting  system  must  be  planned  so  as  to  avoid  possible  contact  with  concealed  plumbing  or 
electrical wiring inside the walls. 
 

 

Venting  in  a  multi-family  structure  must  be  enclosed  when  passing  through  occupied  or  unoccupied 
spaces  above  the  connected  boiler.  The  enclosure  is  to  be  of  materials  no  less  fire  resistant  than 
surrounding floors and walls. It is recommended that the system be enclosed whenever passing through 
occupied spaces.  Be sure to check your local building codes for additional requirements. 
 

 

Minimum clearance of 4 feet (1.2 meter) (6 feet or 1.8 meter in Canada) horizontally must be maintained 
between  the  unit  and  vent  stack  from  electric meters,  gas  meters,  regulators  and  relief  equipment  (no 
part of the unit or venting may be directly above or below electric meters, gas meters, or regulators). 
 

 

A vertical support must be installed at least twice in any continuous vertical run, or every 10 feet.  Install 
a Vent Roof Jack Assembly or Fire stop Plate at every penetration of a floor or ceiling. 
 

 

Roof  Line:  The  vent  system  must  terminate  at  least  3  feet  (0.9  meter)  and  no  more  than  6  feet  (1.8 
meter)  above  the  roof  line,  and  no  closer  than  8  feet  (2.4  meter)  from  any  wall  or  vertical  structure. 
Vents  extending  above  the  roof  more  than  5  feet  (1.5  meter)  should  be  secured  using  guy  wires  or 
braces to withstand wind or snow loads. 
 

 
 
 
 
 
 
 
 
 
 
 
 

These  units  are  engineered  for  natural  draft  and  may  not  be  connected  into  any 
portion  of  a  mechanical  or  other  draft  system  operating  under  positive  pressure. 
Verify  that  the  venting  is  under  negative  pressure  when  all  boiler  room  doors  are 

closed,  the  heater/boiler  is  firing,  and  all  other  air  using  appliances  in  the  room  are  operating.    If  the 
venting  is  under  positive  pressure  during  operation  a  draft  inducer  must  be  installed,  vent  material 
suitable for positive pressure must be installed and all joints must be sealed. 
 
Common  Vent  System:

    Manifolds  that  connect  more  than  one  heater/boiler  to  a  common  chimney  must  be 

sized to handle the combined load.  At no time should the area of the common vent be less than the area of the 
largest heater/boiler exhaust outlet. 
 

Common  vent  systems  may  be  too  large  if  an  existing  unit  is  removed.    When  an 
existing  appliance  is  removed,  the  vent  system  design  must  be  carefully  evaluated 
for proper sizing (Refer to MAINTENANCE Section of this manual). 

Содержание A2-035

Страница 1: ...d exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materi...

Страница 2: ...ghly review and understand this manual and perform service and repairs strictly in accordance with the manufacturer s service instructions Gas Supplier A natural gas or propane Utility or service comp...

Страница 3: ...Procedure Operation MAINTENANCE INSPECTION 22 Heat Exchanger Burner Pilot Flame Gas Manifold Pressure Vent System Burner Flue Passageway Pressure Relief Valve High Temperature Switch Flow Switch Heat...

Страница 4: ...ance provides excellent heat transfer and a small footprint The heat exchanger resists build up of lime scale and allows de liming without disassembly of the unit DIMENSIONS SPECIFICATIONS Model A B C...

Страница 5: ...Hot Water Boilers Latest Edition ANSI Z21 10 3 CSA 4 3 Gas Water Heaters Latest Edition All A2000 models are ASME National Board Approved and are constructed in accordance with Section IV of the ASME...

Страница 6: ...must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition and the National Electric...

Страница 7: ...7 The boiler heater shall be protected from freezing Heat exchangers damaged by freezing shall not be considered for warranty 8 The unit must be located where condensation or leakage from the heat ex...

Страница 8: ...boiler failure Canadian Installations All combustion air must be drawn from outside the building The mechanical equipment room must communicate directly with the outdoors Refer to CGA B149 Installati...

Страница 9: ...too small request the gas company install equipment with adequate capacity The allowable pressure loss in gas piping between the gas meter or service regulator and each appliance is generally between...

Страница 10: ...e gas supply piping must be adequately supported by using hangers or other suitable types of support Do not use the boiler heater gas train to support the gas supply piping The boiler heater and its g...

Страница 11: ...safety device to prevent excessive pressure and temperature Excessive pressure may be caused by the expansion of water when it is heated in a closed system A closed system is one that has a check val...

Страница 12: ...thermometers should be obtained and field installed as shown in the DIAGRAMS section Water Chemistry Water that is very soft very hard having a high total dissolved solids TDS or an acidic or alkaline...

Страница 13: ...ed for outdoor vent sections in cold climates to reduce condensation Observe clearances in accordance with applicable codes from all combustible materials Use insulated venting or vent pipe spacers wh...

Страница 14: ...etween the unit and vent stack from electric meters gas meters regulators and relief equipment no part of the unit or venting may be directly above or below electric meters gas meters or regulators A...

Страница 15: ...as lines feeding the heater boiler were opened to the atmosphere during installation or service air in the gas lines must be purged before operating the unit Before purging gas lines ensure electrical...

Страница 16: ...automatic gas valves NOTE Depending upon the model your heater boiler may be equipped with one or two automatic gas valves 8 Install water temperature measurement thermometers in the water inlet and o...

Страница 17: ...ur qualified service technician or gas supplier 5 Check for gas leaks in the gas train assembly using soap and water or an appropriate leak check fluid DO NOT use an open flame to check for gas leaks...

Страница 18: ...problem with the drafting or make up air o Draft Gauge A draft pressure gauge can be inserted into the vent pipe directly above the draft hood The draft gauge must show a constant negative pressure 12...

Страница 19: ...short cycling Water heaters are expected to operate at temperatures between 120 F and 155 F 49 to 68 o C Water boilers can operate with return water temperature up to 190 F 88 o C and a supply tempera...

Страница 20: ...tch can be changed using the adjustment screw located under the electrical house cover of the switch Rotate the screw clockwise to increase the flow set point counter clockwise to decrease the flow se...

Страница 21: ...5 VAC 115 VAC Impeller 3 7 8 3 7 8 3 7 8 4 5 8 4 3 4 4 3 4 GRUNDFOS UP26 96BF UP43 75BF Not Available Not Available Not Available Not Available Horsepower 1 12 1 6 RPM 3450 3450 Electric 115 VAC 115 V...

Страница 22: ...nd 2 0 inches w c in the LOW fire mode approximately 70 of nameplate input The electronic controller is factory set with both stages in Heating Mode with Stage 2 set for HIGH fire and Stage 1 set for...

Страница 23: ...or incorrect gas manifold pressure Refer to the burner and pilot flame Figure in the START UP Section of this manual Gas Manifold Pressure Check the gas manifold pressure at least once per year to mak...

Страница 24: ...conduct this test Ensure all operating and safety controls are put back into proper operation before putting the heater boiler back into service Flow Switch The water Flow Switch should be checked ann...

Страница 25: ...t fans such as range hoods and bathroom exhausts so they will operate at maximum speed Don not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected F...

Страница 26: ...ctrical Power Supplied To the Appliance Should Be Interrupted If The Power Is Not Stopped At The Desired Operating Temperature Correct The Wiring Or Replace The Defective Temperature Switch The Unit W...

Страница 27: ...operly Grounded Remove The Burner Assembly And Inspect The Pilot Burner Assembly Clean Any Residue From The Spark Rod and Striking Plate With a Scotch Brite Pad Use A 1 8 Drill Bit to Make Sure The Ga...

Страница 28: ...ged Cover The Burner And Controls And Clean The Heat Exchanger With A Wire Brush Or High Pressure Water Prevent Future Fouling Of The Heat Exchanger By Preventing Condensation Or Removing Contaminants...

Страница 29: ...Stack Temperature Over 450 o F A Water Temperature Rise Through The Heat Exchanger More Than 5 o F 3 o C Rise Higher Than Originally Set Or Trouble Proving Water Flow Excessive Scaling Inside The Hea...

Страница 30: ...Page 29 DIAGRAMS...

Страница 31: ...Page 30...

Страница 32: ...perature reading at the T P Gauge is about 80 o F higher than the temperature measured at Thermometer A The Heater Boiler must be firing continuously during this adjustment Thermometer readings may be...

Страница 33: ...Page 32 WIRING DIAGRAM A2000 Water Heater Models...

Страница 34: ...Page 33 WIRING DIAGRAM A2000 Boiler Models...

Страница 35: ...Page 34 WIRING DIAGRAM A2000 CSD 1 Boiler Models...

Страница 36: ...Page 35 A2000 WITH CONSTANT PUMP OPERATION A2000 WITH ON OFF PUMP OPERATION...

Страница 37: ...Page 36 A2000 WITH INFITEC PUMP DELAY...

Страница 38: ...Page 37 A2000 PARTS LIST 1 17 19 15 23 22 21 20 18 16 4 2 Gas Train Components Differ By Model 7 14 5...

Страница 39: ...P W5501104 NG Gas Pressure Regulator 1 1 4 RV81 A2 097 NG W5501108 LP Gas Pressure Regulator 1 1 4 RV81 A2 097 LP W5501105 NG Gas Pressure Regulator 1 1 2 RV81 A2 120 140 NG W5501109 LP Gas Pressure R...

Страница 40: ...op Outer Lid Stainless A2 070 W4501021 Top Outer Lid Stainless A2 097 W4501023 Top Outer Lid Stainless A2 120 W4501024 Top Outer Lid Stainless A2 140 16 W4501306 Outer Jacket Stainless A2 035 W4501307...

Страница 41: ...01086 Inner Jacket A2 050 W4501087 Inner Jacket A2 070 W4501089 Inner Jacket A2 097 W4501088 Inner Jacket A2 120 140 23 W5501088 Flue Baffle Cone A2 035 W5501041 Flue Baffle Cone A2 050 W5501040 Flue...

Страница 42: ...surroundings or personal injury resulting from the failure of any control or safety device is not covered under this warranty nor is the liability for such assumed by the manufacturer This warranty c...

Страница 43: ...ty covers only water boilers installed adjusted or maintained in accordance with the installation and operating instructions and all applicable state and local plumbing electrical and building codes o...

Страница 44: ......

Страница 45: ...s and the various gas and electrical connections Make sure the packing slip matches the total number of pieces received If the unit is not to be installed immediately it must be protected from the wea...

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