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Page 18

 

 

 

 

 

OPERATION 

 

The  A2000  models  are  simple  ON/OFF  water  heater/boilers.    The  units  are  turned  ON  and  OFF  by  the 
application  or  removal  of  120  VAC  power  to  the  control  panel.    Normally,  this  120  VAC  power  is  provided 
through  an  operating  thermostat.    Safety  controls  (such  as  a  flow  switch  and  manual  reset  water  high  limit 
temperature  switch)  installed  between  the  operating  thermostat  and  the  heater/boiler  prevent  power  from 
reaching  the  control  panel  if  water  flow  is  not  present,  or  the  outlet  water  temperature  has  been  exceeded.  
When  120  VAC  power  is  applied  to  the  heater/boiler  control  panel  on  a  call  for  heat  from  the  operating 
thermostat, 24 VAC is applied to the Ignition Control Module via a transformer.  The ICM provides spark to the 
igniter,  opens  the  pilot  burner  operating  valve  providing  gas  flow  to  the  pilot  burner,  and  looks  for  flame 
verification through the spark igniter electronics.  Once pilot flame is verified, the ICM opens the automatic main 
burner valve(s), which provides gas flow to the main burner, which is ignited by the pilot burner.   
 

If  the  pilot  flame  is  not  verified,  the  ICM  will  try  to  light  the  pilot  burner  two 
more  times  (see  CSD-1  Section  below  for  control  differences  specific  to 
CSD-1  models).    After  the  third  try,  the  ICM  will  go  into  lock-out.    The  ICM 
can  be  reset  by  removing  power  to  the  heater/boiler.      The  pilot  burner 
remains ON the entire time the main burner is ON.  If pilot flame verification 
is  lost  while  the  main  burner  valves  are  ON,  the  ICM  will  close  the  main 
burner valves and try to re-establish pilot burner flame. 
 
When the operating thermostat is satisfied, the 120 VAC is removed, and the 

normally closed pilot valve and main burner valves close. 
 

Operating Thermostat Setting: 

A separate operating temperature controller is required for proper operation of 

this  appliance.  Failure  to  install  a  separate  operating  temperature  controller  will  result  in  short  cycling.    Water 
heaters  are  expected  to  operate  at  temperatures  between  120  °F  and  155  °F  (49  to  68 

o

C) Water  boilers  can 

operate  with  return  water  temperature  up  to  190  °F  (88 

o

C)  and  a  supply  temperature  up  to  240 

o

F  (115 

o

C).  

Return  water  temperatures  must  be  kept  above  120  °F  to  prevent  condensation.    Refer  to  the  DIAGRAMS 
section  for  recommended  piping  for  lower  operating  water  temperatures.  Frequent  operation  below  120°F  (49 

o

C) return water temperature will damage the heat exchanger and 

void the warranty

 

Do  not  operate  your  A2000  heater/boiler  with  return  water  temperatures  lower  than 
120 

o

F  (49 

0

C).  Consistent  operation  below  these  temperatures  will  cause  heat 

exchanger corrosion and void the warranty. 

 

When the heater/boiler is used for potable water heating, use a 
mixing  valve  or  similar  means  to  reduce  the  potable  water 
supply  temperature  to  avoid  scald  injuries.    The  mixing  valve 
should be set at the lowest possible temperature that provides 
useful service for the application.  For potable water uses, 120 
– 125

o

 F (49 – 51

o

 C) is recommended. 

 

Water  temperatures  higher  than  125 

o

(51 

o

C)  can  cause  severe  burns, 

personal  injury  or  loss  of  life.    The 
temperature  at  which  injury  occurs 

varies with a persons age and the time of exposure.  Never 
allow  small  children  to  use  a  hot  water  tap  or  draw  their 
own bath water. 

 
 

Water High Limit Switch:  

Every A2000 model is equipped with a manual reset, High Limit Switch on the hot 

water outlet.  For water heater models, the high limit has a factory stop of 200 

o

F (93 

o

C).  For boiler models, the 

factory  stop  is  set  at  240 

o

F  (115 

o

C).    The  high  limit  switch  must  always  be  present  and  must  never  be  by-

passed.  If the High Limit Switch trips, it must be manually reset by pressing the red button, located on the front 
cover of the High Limit Switch.  
 

deg F

deg C

> 170

> 77

160

71

150

65

140

60

130

54

120

49

Water Temperature - Scald Relationship

Water

Time to Produce  

Temperature

2nd & 3rd Degree

Burns on Adult Skin

Nearly Instantaneous

About 1/2 Second

About 1-1/2 Second

Less Than 5 Seconds

About 30 Seconds

More Than 5 Minutes

Ignition Control Module (ICM) 

 

Содержание A2-035

Страница 1: ...d exactly a fire or explosion may result causing property damage personal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids or other combustible materi...

Страница 2: ...ghly review and understand this manual and perform service and repairs strictly in accordance with the manufacturer s service instructions Gas Supplier A natural gas or propane Utility or service comp...

Страница 3: ...Procedure Operation MAINTENANCE INSPECTION 22 Heat Exchanger Burner Pilot Flame Gas Manifold Pressure Vent System Burner Flue Passageway Pressure Relief Valve High Temperature Switch Flow Switch Heat...

Страница 4: ...ance provides excellent heat transfer and a small footprint The heat exchanger resists build up of lime scale and allows de liming without disassembly of the unit DIMENSIONS SPECIFICATIONS Model A B C...

Страница 5: ...Hot Water Boilers Latest Edition ANSI Z21 10 3 CSA 4 3 Gas Water Heaters Latest Edition All A2000 models are ASME National Board Approved and are constructed in accordance with Section IV of the ASME...

Страница 6: ...must conform to the requirements of the authority having jurisdiction or in the absence of such requirements to the National Fuel Gas Code ANSI Z223 1 NFPA 54 Latest Edition and the National Electric...

Страница 7: ...7 The boiler heater shall be protected from freezing Heat exchangers damaged by freezing shall not be considered for warranty 8 The unit must be located where condensation or leakage from the heat ex...

Страница 8: ...boiler failure Canadian Installations All combustion air must be drawn from outside the building The mechanical equipment room must communicate directly with the outdoors Refer to CGA B149 Installati...

Страница 9: ...too small request the gas company install equipment with adequate capacity The allowable pressure loss in gas piping between the gas meter or service regulator and each appliance is generally between...

Страница 10: ...e gas supply piping must be adequately supported by using hangers or other suitable types of support Do not use the boiler heater gas train to support the gas supply piping The boiler heater and its g...

Страница 11: ...safety device to prevent excessive pressure and temperature Excessive pressure may be caused by the expansion of water when it is heated in a closed system A closed system is one that has a check val...

Страница 12: ...thermometers should be obtained and field installed as shown in the DIAGRAMS section Water Chemistry Water that is very soft very hard having a high total dissolved solids TDS or an acidic or alkaline...

Страница 13: ...ed for outdoor vent sections in cold climates to reduce condensation Observe clearances in accordance with applicable codes from all combustible materials Use insulated venting or vent pipe spacers wh...

Страница 14: ...etween the unit and vent stack from electric meters gas meters regulators and relief equipment no part of the unit or venting may be directly above or below electric meters gas meters or regulators A...

Страница 15: ...as lines feeding the heater boiler were opened to the atmosphere during installation or service air in the gas lines must be purged before operating the unit Before purging gas lines ensure electrical...

Страница 16: ...automatic gas valves NOTE Depending upon the model your heater boiler may be equipped with one or two automatic gas valves 8 Install water temperature measurement thermometers in the water inlet and o...

Страница 17: ...ur qualified service technician or gas supplier 5 Check for gas leaks in the gas train assembly using soap and water or an appropriate leak check fluid DO NOT use an open flame to check for gas leaks...

Страница 18: ...problem with the drafting or make up air o Draft Gauge A draft pressure gauge can be inserted into the vent pipe directly above the draft hood The draft gauge must show a constant negative pressure 12...

Страница 19: ...short cycling Water heaters are expected to operate at temperatures between 120 F and 155 F 49 to 68 o C Water boilers can operate with return water temperature up to 190 F 88 o C and a supply tempera...

Страница 20: ...tch can be changed using the adjustment screw located under the electrical house cover of the switch Rotate the screw clockwise to increase the flow set point counter clockwise to decrease the flow se...

Страница 21: ...5 VAC 115 VAC Impeller 3 7 8 3 7 8 3 7 8 4 5 8 4 3 4 4 3 4 GRUNDFOS UP26 96BF UP43 75BF Not Available Not Available Not Available Not Available Horsepower 1 12 1 6 RPM 3450 3450 Electric 115 VAC 115 V...

Страница 22: ...nd 2 0 inches w c in the LOW fire mode approximately 70 of nameplate input The electronic controller is factory set with both stages in Heating Mode with Stage 2 set for HIGH fire and Stage 1 set for...

Страница 23: ...or incorrect gas manifold pressure Refer to the burner and pilot flame Figure in the START UP Section of this manual Gas Manifold Pressure Check the gas manifold pressure at least once per year to mak...

Страница 24: ...conduct this test Ensure all operating and safety controls are put back into proper operation before putting the heater boiler back into service Flow Switch The water Flow Switch should be checked ann...

Страница 25: ...t fans such as range hoods and bathroom exhausts so they will operate at maximum speed Don not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected F...

Страница 26: ...ctrical Power Supplied To the Appliance Should Be Interrupted If The Power Is Not Stopped At The Desired Operating Temperature Correct The Wiring Or Replace The Defective Temperature Switch The Unit W...

Страница 27: ...operly Grounded Remove The Burner Assembly And Inspect The Pilot Burner Assembly Clean Any Residue From The Spark Rod and Striking Plate With a Scotch Brite Pad Use A 1 8 Drill Bit to Make Sure The Ga...

Страница 28: ...ged Cover The Burner And Controls And Clean The Heat Exchanger With A Wire Brush Or High Pressure Water Prevent Future Fouling Of The Heat Exchanger By Preventing Condensation Or Removing Contaminants...

Страница 29: ...Stack Temperature Over 450 o F A Water Temperature Rise Through The Heat Exchanger More Than 5 o F 3 o C Rise Higher Than Originally Set Or Trouble Proving Water Flow Excessive Scaling Inside The Hea...

Страница 30: ...Page 29 DIAGRAMS...

Страница 31: ...Page 30...

Страница 32: ...perature reading at the T P Gauge is about 80 o F higher than the temperature measured at Thermometer A The Heater Boiler must be firing continuously during this adjustment Thermometer readings may be...

Страница 33: ...Page 32 WIRING DIAGRAM A2000 Water Heater Models...

Страница 34: ...Page 33 WIRING DIAGRAM A2000 Boiler Models...

Страница 35: ...Page 34 WIRING DIAGRAM A2000 CSD 1 Boiler Models...

Страница 36: ...Page 35 A2000 WITH CONSTANT PUMP OPERATION A2000 WITH ON OFF PUMP OPERATION...

Страница 37: ...Page 36 A2000 WITH INFITEC PUMP DELAY...

Страница 38: ...Page 37 A2000 PARTS LIST 1 17 19 15 23 22 21 20 18 16 4 2 Gas Train Components Differ By Model 7 14 5...

Страница 39: ...P W5501104 NG Gas Pressure Regulator 1 1 4 RV81 A2 097 NG W5501108 LP Gas Pressure Regulator 1 1 4 RV81 A2 097 LP W5501105 NG Gas Pressure Regulator 1 1 2 RV81 A2 120 140 NG W5501109 LP Gas Pressure R...

Страница 40: ...op Outer Lid Stainless A2 070 W4501021 Top Outer Lid Stainless A2 097 W4501023 Top Outer Lid Stainless A2 120 W4501024 Top Outer Lid Stainless A2 140 16 W4501306 Outer Jacket Stainless A2 035 W4501307...

Страница 41: ...01086 Inner Jacket A2 050 W4501087 Inner Jacket A2 070 W4501089 Inner Jacket A2 097 W4501088 Inner Jacket A2 120 140 23 W5501088 Flue Baffle Cone A2 035 W5501041 Flue Baffle Cone A2 050 W5501040 Flue...

Страница 42: ...surroundings or personal injury resulting from the failure of any control or safety device is not covered under this warranty nor is the liability for such assumed by the manufacturer This warranty c...

Страница 43: ...ty covers only water boilers installed adjusted or maintained in accordance with the installation and operating instructions and all applicable state and local plumbing electrical and building codes o...

Страница 44: ......

Страница 45: ...s and the various gas and electrical connections Make sure the packing slip matches the total number of pieces received If the unit is not to be installed immediately it must be protected from the wea...

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