Gardner Denver L160 110A V2, Руководство пользователя

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Table of Contents
2 / 72 America January 2017
TABLE OF CONTENTS
1 Foreword..................................................4
1.1 About these operating instructions......4
1.2 Notes...................................................4
1.3 Intended use....................................... 5
1.4 Foreseeable misuse............................6
1.5 Service................................................ 6
1.6 Rating plate.........................................7
2 Safety requirements............................... 8
2.1 General safety instructions................. 8
2.2 Warnings about Special Types of
Hazard.................................................8
2.3 Protective and safety devices............. 9
2.4 Residual risks..................................... 9
2.5 Labeling of safety instructions............ 9
2.6 Safety symbol..................................... 10
2.7 Transport and installation....................13
2.8 Normal operation................................ 13
2.9 Special work....................................... 14
2.10 Modifications and changes to the
machine...............................................15
3 Design and function............................... 16
3.1 General description.............................16
3.2 Construction of the compressor..........17
3.3 System schematic for air-cooled
compressor......................................... 20
3.4 Oil circuit............................................. 21
3.5 Air circuit............................................. 22
3.6 Regulation...........................................22
3.7 Lubricant system.................................23
3.8 Heat recovery L160-L290................... 24
4 Transport and installation......................26
4.1 Transport.............................................26
4.2 Storage................................................27
4.3 Installation...........................................27
5 Preparing for commissioning................ 30
5.1 Piping.................................................. 30
5.2 Compressed air connection................ 30
5.3 Electrical connection...........................30
5.4 Cooling water connection................... 32
6 Commissioning and operation.............. 34
6.1 Initial commissioning...........................34
6.2 Normal operation................................ 36
6.3 Routine commissioning.......................37
6.4 Commissioning after extended
downtime.............................................37
6.5 Commissioning after a fault................ 37
7 Clearing a fault........................................38
8 Maintenance and service....................... 44
8.1 General notes..................................... 44
8.2 Service................................................ 45
8.3 Inspection of protective and safety
devices................................................45
8.4 Routine maintenance..........................46
8.5 Maintenance plan............................... 47
8.6 Maintenance work...............................49
8.6.1 Filter mats........................................... 49
8.6.2 Switch cabinet inlet filter..................... 49
8.6.3 Oil change...........................................50
8.6.4 Oil filter................................................51
8.6.5 Oil fine separator................................ 52
8.6.6 Air filter................................................52
8.6.7 Connection terminals in the switch
cabinet / control transformer setting....53
8.6.8 Drive motor / lubricator....................... 54
8.6.9 Control system....................................55
8.6.10 Checking intervals for pressure
vessel and electrical installation..........55
8.6.11 Maintenance instructions and
lubricant recommendations for fixed
compressors........................................55
9 Appendix..................................................56
9.1 Decommissioning................................56
9.2 Consumables and auxiliary materials. 56
9.3 Disassembly........................................56
9.4 Disposal.............................................. 57
9.5 Limit values of dissolved matter..........57
9.6 Technical data.....................................58
9.6.1 L160-L200, 60Hz, air-cooled "A",
water-cooled "W"................................ 58
9.6.2 L250-L290, 60Hz, air-cooled "A",
water-cooled "W"................................ 59