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loss of the lead unit and decrement their rotation numbers.  Number 2 becomes number 1, the new lead 
unit, number 3 becomes number 2, etc.  The former lead unit will become the last lag unit. 
 
The transfer interval timer operates whenever a member is the lead (Seq 1) unit of the system.  It will 
continue to time out regardless of other units in the system.  The remaining time is retained during power 
interruptions.  It is reset back to full value if the controller is in any mode other than Seq 1. 
 

Other Sequencing Features -

 Any air system will exhibit pressure differences from one point to the next.  

Even a well designed multi-compressor installation will show 'minor' pressure variations between one 
compressor's discharge point and another compressor's discharge.  These points will also vary from the 
actual system storage (normally the air storage receiver).  The sequencing system is designed to tolerate 
minor variations.  The sequencing system will automatically adjust the system setpoint to maintain the 
average system pressure.  Overpressures within any member compressor are prevented locally, and 
other members will load up to meet the demand.  The dynamic setpoint control is completely automatic 
and is continuously adjusted. 
 
If airflow is restricted between the compressor units and the common storage, the 'minor' variations 
described above become more significant.  The pressure in the receiver will always be lower than that 
sensed by the compressor system.  The system will tolerate this, and will still maintain the average 
pressure within limits.  These restrictions may spread loading and unloading over several units, rather 
than showing the strong preference to unload only the last loaded lag unit. 
 
The Lag Start Delay timer of any member does not begin timing until the preceding member of the 
system is loaded.  This is particularly useful when starting up the system, as compressors will be started 
one at a time.  This sequenced starting also happens if the members are controlled by their remote 
inputs.  If programmed for automatic restart after power failure, the lead unit will be delayed by the 
automatic restart delay, then each additional unit will be delayed by the lag start delay.  
 
If automatic restart is enabled in a sequenced system, set all of the restart delay timers to the same 
value.  All controllers will then resume the same sequence numbers which they had prior to the 
interruption.  The sequence controls will start the lead unit after the start timer countdown, and add units 
individually as required, based on the lag start delay. 
 
 

CONNECTION TO OTHER  "AUTO SENTRY" CONTROLLED COMPRESSORS 
 

The controller offers capabilities to communicate with other Gardner Denver compressors in a sequenced 
system.  Although the system ideally consists of a group of identical machines, there are some instances 
where a mixed group may provide acceptable service. 
 
When building a system with other units with "AUTO SENTRY ES+" controllers, set the "AUTO SENTRY 
RS2000" for sequencing at the same baud rate as the larger controllers.  Set all the companion ES+ units 
for “LOAD-UNLOAD” operation.  This will provide all of the performance described above. 
 
Systems with mixed compressors are generally better served by splitting the system into two independent 
parts.  Each part should consist of a single compressor or a group of peer units, adjusted for the desired 
operation. 
 
 

CONNECTION TO EXTERNAL CONTROLS 

 
The "AUTO SENTRY RS2000" controller offers interconnection points for external controls and 
indicators.  This allows simple connection to remote controls and indicators, or integration into any 
plantwide controls system.   
 

Remote On / Off

 - Remote on-off control of the system requires only a simple two-wire control, with an 

isolated contact suitable for 120 volts, 1 amp.  This may be a switch, a timer contact, a relay contact, or a 
PLC output.  To connect, simply run the two wires to the control enclosure, remove the jumper between 
terminal 5 and terminal 9 on the terminal strip, and connect the two wires to terminal 5 and terminal 9. 

Содержание AUTO SENTRY RS2000

Страница 1: ...GARDNER DENVER 13 8 623 Version 04 September 13 2004 AUTO SENTRY RS2000 AIRPILOT CONTROLLER OPERATING AND SERVICE MANUAL...

Страница 2: ...er air compressor with these services 1 Trained parts specialists to assist you in selecting the correct replacement parts 2 Factory warranted new and remanufactured rotary screw airends Most popular...

Страница 3: ...13 Auto Sentry RS2000 Sequence System Operation 14 Sequenced System Checkout 14 Connection To Other Auto Sentry Controlled Compressors 15 Connection To External Controls 15 Section 4 Version V6 xx In...

Страница 4: ...ILLUSTRATIONS Figure 1 1 Keypad 1 Figure 3 1 Flow Chart For Setup Programming V4 xx 7 Figure 3 2 Typical Wiring Diagram V4 xx 17 Figure 4 1 Flow Chart For Setup Programming V6 xx 21 Figure 4 2 Typica...

Страница 5: ...UTO SENTRY controller Section 2 covers the common operating instructions and features of the controllers Section 3 details the features and adjustments for the standard operating software Section 4 de...

Страница 6: ...n the key is released the control resumes its normal operation as required An optional control may be wired into the controller to interrupt and restart the unit based on controls by others When stopp...

Страница 7: ...ng maintenance section below PROTECTIVE SHUTDOWNS The controller will shut down the unit following any fault detected in the following devices Long term problems will have a brief blowdown period befo...

Страница 8: ...valves Emergency Stop Press the emergency stop button to shut down the unit and the controller To restart pull the button out to its normal position and reset the controller This should be used for e...

Страница 9: ...topping is undesirable During periods of moderate to high demands this mode is identical to the constant run mode described above During low demand periods the controller will also open the blowdown v...

Страница 10: ...e cursor At any point in the programming and setup routine the STOP RESET key can be pressed to exit the adjustment mode without altering the adjustment In all steps of the programming routine the top...

Страница 11: ...13 8 623 Page 7 Figure 3 1 FLOW CHART FOR SETUP PROGRAMMING V4 xx 300EBC1255 E Ref Drawing...

Страница 12: ...nd adjusted next The bottom line will indicate a pressure value It is to be set at the nameplate rating of the compressor for normal operation Under NO circumstances is this adjustment to be set in ex...

Страница 13: ...aining time When the desired value is shown press ENTER to save and proceed If the advisory message is on it must be cleared as noted in step 1 4 This completes the maintenance adjustments The control...

Страница 14: ...ller will return to the main adjustments menu Configuration Adjustments 1 In the top line HI SYS PRES LIM is displayed The bottom line will indicate a value that is factory set 20 25 PSI above name pl...

Страница 15: ...in the previous step In the top line RESTART DELAY is displayed The bottom line will indicate a time between 5 and 30 seconds It is factory set at 10 seconds This is the amount of delay introduced be...

Страница 16: ...nance procedure to prevent clogging filters from upsetting the system There should be no check valves or other devices which isolate a member from the air system During operation be sure that any unit...

Страница 17: ...If any member of the system is taken out of sequence mode for any reason other units with higher sequence numbers will automatically promote as required Sequence numbers will start with 1 and will be...

Страница 18: ...pressor The next available member accumulates any time spent below the programmed Unload Pressure and will start whether there are repeated brief demands or a sustained demand The Lag Start Delay time...

Страница 19: ...d one at a time This sequenced starting also happens if the members are controlled by their remote inputs If programmed for automatic restart after power failure the lead unit will be delayed by the a...

Страница 20: ...te is turned back on the unit will start immediately in the CONSTANT or LOW DEMAND modes Loading in these modes or starting in AUTO or SEQUENCE modes will occur when the pressure drops below the load...

Страница 21: ...13 8 623 Page 17 300EFC546 A Ref Drawing Page 1 of 2 Figure 3 2 TYPICAL WIRING DIAGRAM V4 xx...

Страница 22: ...13 8 623 Page 18 WIRING DIAGRAM 300EFC546 A Ref Drawing Pag 2 of 2...

Страница 23: ...nutes A second timer provides additional savings with large storage of plant compressed air The automatic time delay is adjustable from 1 to 20 minutes If the controller operates unloaded for this per...

Страница 24: ...also controls the operation of package mounted wye delta starters if so equipped Set this adjustment for the amount of time needed for the motor to reach its highest speed while starting This is typic...

Страница 25: ...ories are in effect yellow ADVISORY indicator is on they will be displayed on the top line The bottom line indicates LEAVE ADVISORY do not reset or CLEAR ADVISORY turn it off Select the desired action...

Страница 26: ...ent number for each controller in a multiple compressor system 2 The controller displays BAUD RATE on the top line and a selection of 1200 or 9600 on the lower line 1200 baud is recommended for most a...

Страница 27: ...is displayed The bottom line will indicate either OFF or ON The factory setting is OFF and the controller will display a power failure shutdown after power has been restored Set this feature to ON whe...

Страница 28: ...l run only until the reservoir is blown down Then the motor stops and the controller displays REMOTE HALT until once again commanded to load If the remote response is programmed for TIMED UNLOAD the c...

Страница 29: ...13 8 623 Page 25 Wiring Diagrams The following wiring diagrams show connections in typical units Refer to the wiring diagram shipped with the compressor unit for actual connections...

Страница 30: ...13 8 623 Page 26 FIGURE 4 2 TYPICAL WIRING DIAGRAM V6 xx 303EFC546 A Ref Drawing Page 1 of 2...

Страница 31: ...13 8 623 Page 27 303EFC546 A Ref Drawing Page 2 of 2...

Страница 32: ...n the Remote mode The following alternate displays may be called by pressing a cursor or key RES PRES The pressure in the oil reservoir DIF PRES The pressure drop across the separator RES TMP The temp...

Страница 33: ...the separator has risen to over 8 psid Change the separator to ensure peak compressor performance CHNG OIL FILTER The unit has been operated for the programmed number of hours since the last filter re...

Страница 34: ...the right or left not center position of the operator Check for loose connections which would remove 120 volts from connector 4 1 of the controller EXTERNAL DEVICE 120 volts has been removed from ter...

Страница 35: ...servoir This may indicate either a failure of the motor to turn the compressor or a failure of the inlet valve to open If the latter check also the wiring and piping to the magnetic unloader this is t...

Страница 36: ...V4 xx only POWER FAILURE The power to the compressor unit has been turned off and back on Press STOP RESET and select an operating mode SHORTED THERM The controller has detected a shorted connection t...

Страница 37: ...stalled jumper or the customer provided controls if applicable Refer to Connection To External Controls in Section 3 or 4 as appropriate Display indicates SHUTDOWN If the display indicates SHUTDOWN re...

Страница 38: ...rapidly in SEQUENCE mode only In the sequence mode the operating system requires all compressors be piped directly to the receiver such that all transducers sense the same pressure Check valves or res...

Страница 39: ...000 software is optimized for use with other Gardner Denver screw compressors with RS2000 or ES controllers RS2000 does not provide the Local Master input Load Unload input and Compressor Available re...

Страница 40: ...iring should be sized for the fan horsepower and voltage If the package does not include a fan the only package load is the control transformer Install a separate conduit from the starter to the packa...

Страница 41: ...in motor power still disconnected press the RUN key After a brief delay The control should stop and display SHUTDOWN MAIN STARTER This properly indicates that the starter did not function because it i...

Страница 42: ...rvice Department Telephone 800 682 9868 FAX 217 224 7814 Sales and Service in all major cities For parts information contact Gardner Denver Master Distribution Center Memphis TN Telephone 800 245 4946...

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