manualshive.com logo in svg
background image

 

13-8-623    Page 14 

 

AUTO SENTRY RS2000 SEQUENCE SYSTEM OPERATION 

 
Each member compressor in the system operates similarly to the Automatic mode of operation.  It will 
start, load, unload, blowdown, and automatically stop as necessary to meet system demand for air.  
There are several differences, however, when running in the Sequence mode. 
 
The pressure shown on the top line of the display is the average system pressure of all the members.  
Each member communicates its local pressure through the communications cable, for use by others in 
the system for display and control.  The system responds to this average.  This number will be the same 
for all units in the system.  To obtain the local package discharge pressure, select the "DIS PRESS" 
alternate display on the lower line. 
 
Pressure setpoints are continuously adjusted, depending on the operation of the members.  The last lag 
unit which is loaded will control its load and unload points to keep the system pressure within the 
programmed pressure band, and serves as the trim machine.  Any running lead unit will be adjusted for 
slightly higher pressures, and will run at or near capacity.  The first unloaded lag unit will have its load 
pressure adjusted so it will come on line if the system pressure drops to the programmed Load Pressure.  
The system is continuously adjusted to maintain the system pressure between the programmed 
pressures. 
 
If any lag unit is loaded, any preceding lead unit will be loaded.  Its blowdown timer will reset and hold at 
full value.  This ensures that the last lag unit will always be the first to unload and blow down, and lead 
units will be prepared to handle the demand. 
 
When demand exceeds the capacity of the loaded lead compressor(s), the pressure will drop.  If a lag 
unit is stopped, its restart will be delayed.  This delay is the adjustable "Lag Start Delay".  This allows time 
for lead units and stored air to serve intermittent demands, without starting another compressor.  The 
next available member accumulates any time spent below the programmed Unload Pressure, and will 
start whether there are repeated brief demands or a sustained demand.  The Lag Start Delay timer does 
not begin timing until the preceding member of the system is loaded. 
 
 

SEQUENCED SYSTEM CHECKOUT 
 

One of the best indicators of the stability of the system is to compare the local system pressure of a 
running unit with the system average pressure.  To do this, simply press the [<] or [>] cursor keys until the 
lower line of the display shows DIS PRES and the local pressure.  In a properly operating system, this 
value will be within 1-2 psi of the top line value, and will change only as delivery changes.  Rapid and 
large changes in local pressure indicate system problems.  Ensure that all compressor units are piped to 
a common system pressure with adequate storage to handle the plant demands.  Select other operating 
modes if rapid response to large demand changes is needed. 
 
The system is redundant, and will tolerate any breakdown in communications.  If any unit is taken out of 
the Sequence mode, other members will "fill the gap" to keep the system operating.  If a break should 
occur in the communications cable, the compressors will continue to function as two systems, one on 
each side of the break.  Each will have its own lead unit (Seq 1) and may have lag units (depending on 
how many controllers are on that side of the break).  Look for a cable break if there are multiple units with 
the same Sequence number displayed. 
 
Each controller also monitors the communications data for errors.  If these occur, the yellow advisory will 
come on, and the controller displays a message to check the communications port.  If this message 
comes on, and one member changes to "AUTO" operation, then it has been mistakenly programmed with 
the same Unit Number as another member.  Refer to the sequence adjustments in the programming and 
setup instructions above. 
 

Automatic Rotation -

 A controller will be the lead compressor for the time programmed as TRANSFER 

INTERVAL.  Then it assigns itself the highest available rotation number.  The lag compressors detect the 

Содержание AUTO SENTRY RS2000

Страница 1: ...GARDNER DENVER 13 8 623 Version 04 September 13 2004 AUTO SENTRY RS2000 AIRPILOT CONTROLLER OPERATING AND SERVICE MANUAL...

Страница 2: ...er air compressor with these services 1 Trained parts specialists to assist you in selecting the correct replacement parts 2 Factory warranted new and remanufactured rotary screw airends Most popular...

Страница 3: ...13 Auto Sentry RS2000 Sequence System Operation 14 Sequenced System Checkout 14 Connection To Other Auto Sentry Controlled Compressors 15 Connection To External Controls 15 Section 4 Version V6 xx In...

Страница 4: ...ILLUSTRATIONS Figure 1 1 Keypad 1 Figure 3 1 Flow Chart For Setup Programming V4 xx 7 Figure 3 2 Typical Wiring Diagram V4 xx 17 Figure 4 1 Flow Chart For Setup Programming V6 xx 21 Figure 4 2 Typica...

Страница 5: ...UTO SENTRY controller Section 2 covers the common operating instructions and features of the controllers Section 3 details the features and adjustments for the standard operating software Section 4 de...

Страница 6: ...n the key is released the control resumes its normal operation as required An optional control may be wired into the controller to interrupt and restart the unit based on controls by others When stopp...

Страница 7: ...ng maintenance section below PROTECTIVE SHUTDOWNS The controller will shut down the unit following any fault detected in the following devices Long term problems will have a brief blowdown period befo...

Страница 8: ...valves Emergency Stop Press the emergency stop button to shut down the unit and the controller To restart pull the button out to its normal position and reset the controller This should be used for e...

Страница 9: ...topping is undesirable During periods of moderate to high demands this mode is identical to the constant run mode described above During low demand periods the controller will also open the blowdown v...

Страница 10: ...e cursor At any point in the programming and setup routine the STOP RESET key can be pressed to exit the adjustment mode without altering the adjustment In all steps of the programming routine the top...

Страница 11: ...13 8 623 Page 7 Figure 3 1 FLOW CHART FOR SETUP PROGRAMMING V4 xx 300EBC1255 E Ref Drawing...

Страница 12: ...nd adjusted next The bottom line will indicate a pressure value It is to be set at the nameplate rating of the compressor for normal operation Under NO circumstances is this adjustment to be set in ex...

Страница 13: ...aining time When the desired value is shown press ENTER to save and proceed If the advisory message is on it must be cleared as noted in step 1 4 This completes the maintenance adjustments The control...

Страница 14: ...ller will return to the main adjustments menu Configuration Adjustments 1 In the top line HI SYS PRES LIM is displayed The bottom line will indicate a value that is factory set 20 25 PSI above name pl...

Страница 15: ...in the previous step In the top line RESTART DELAY is displayed The bottom line will indicate a time between 5 and 30 seconds It is factory set at 10 seconds This is the amount of delay introduced be...

Страница 16: ...nance procedure to prevent clogging filters from upsetting the system There should be no check valves or other devices which isolate a member from the air system During operation be sure that any unit...

Страница 17: ...If any member of the system is taken out of sequence mode for any reason other units with higher sequence numbers will automatically promote as required Sequence numbers will start with 1 and will be...

Страница 18: ...pressor The next available member accumulates any time spent below the programmed Unload Pressure and will start whether there are repeated brief demands or a sustained demand The Lag Start Delay time...

Страница 19: ...d one at a time This sequenced starting also happens if the members are controlled by their remote inputs If programmed for automatic restart after power failure the lead unit will be delayed by the a...

Страница 20: ...te is turned back on the unit will start immediately in the CONSTANT or LOW DEMAND modes Loading in these modes or starting in AUTO or SEQUENCE modes will occur when the pressure drops below the load...

Страница 21: ...13 8 623 Page 17 300EFC546 A Ref Drawing Page 1 of 2 Figure 3 2 TYPICAL WIRING DIAGRAM V4 xx...

Страница 22: ...13 8 623 Page 18 WIRING DIAGRAM 300EFC546 A Ref Drawing Pag 2 of 2...

Страница 23: ...nutes A second timer provides additional savings with large storage of plant compressed air The automatic time delay is adjustable from 1 to 20 minutes If the controller operates unloaded for this per...

Страница 24: ...also controls the operation of package mounted wye delta starters if so equipped Set this adjustment for the amount of time needed for the motor to reach its highest speed while starting This is typic...

Страница 25: ...ories are in effect yellow ADVISORY indicator is on they will be displayed on the top line The bottom line indicates LEAVE ADVISORY do not reset or CLEAR ADVISORY turn it off Select the desired action...

Страница 26: ...ent number for each controller in a multiple compressor system 2 The controller displays BAUD RATE on the top line and a selection of 1200 or 9600 on the lower line 1200 baud is recommended for most a...

Страница 27: ...is displayed The bottom line will indicate either OFF or ON The factory setting is OFF and the controller will display a power failure shutdown after power has been restored Set this feature to ON whe...

Страница 28: ...l run only until the reservoir is blown down Then the motor stops and the controller displays REMOTE HALT until once again commanded to load If the remote response is programmed for TIMED UNLOAD the c...

Страница 29: ...13 8 623 Page 25 Wiring Diagrams The following wiring diagrams show connections in typical units Refer to the wiring diagram shipped with the compressor unit for actual connections...

Страница 30: ...13 8 623 Page 26 FIGURE 4 2 TYPICAL WIRING DIAGRAM V6 xx 303EFC546 A Ref Drawing Page 1 of 2...

Страница 31: ...13 8 623 Page 27 303EFC546 A Ref Drawing Page 2 of 2...

Страница 32: ...n the Remote mode The following alternate displays may be called by pressing a cursor or key RES PRES The pressure in the oil reservoir DIF PRES The pressure drop across the separator RES TMP The temp...

Страница 33: ...the separator has risen to over 8 psid Change the separator to ensure peak compressor performance CHNG OIL FILTER The unit has been operated for the programmed number of hours since the last filter re...

Страница 34: ...the right or left not center position of the operator Check for loose connections which would remove 120 volts from connector 4 1 of the controller EXTERNAL DEVICE 120 volts has been removed from ter...

Страница 35: ...servoir This may indicate either a failure of the motor to turn the compressor or a failure of the inlet valve to open If the latter check also the wiring and piping to the magnetic unloader this is t...

Страница 36: ...V4 xx only POWER FAILURE The power to the compressor unit has been turned off and back on Press STOP RESET and select an operating mode SHORTED THERM The controller has detected a shorted connection t...

Страница 37: ...stalled jumper or the customer provided controls if applicable Refer to Connection To External Controls in Section 3 or 4 as appropriate Display indicates SHUTDOWN If the display indicates SHUTDOWN re...

Страница 38: ...rapidly in SEQUENCE mode only In the sequence mode the operating system requires all compressors be piped directly to the receiver such that all transducers sense the same pressure Check valves or res...

Страница 39: ...000 software is optimized for use with other Gardner Denver screw compressors with RS2000 or ES controllers RS2000 does not provide the Local Master input Load Unload input and Compressor Available re...

Страница 40: ...iring should be sized for the fan horsepower and voltage If the package does not include a fan the only package load is the control transformer Install a separate conduit from the starter to the packa...

Страница 41: ...in motor power still disconnected press the RUN key After a brief delay The control should stop and display SHUTDOWN MAIN STARTER This properly indicates that the starter did not function because it i...

Страница 42: ...rvice Department Telephone 800 682 9868 FAX 217 224 7814 Sales and Service in all major cities For parts information contact Gardner Denver Master Distribution Center Memphis TN Telephone 800 245 4946...

Отзывы: