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13-8-623    Page 24 

 

Local/Master -

 Remote control enabling of the compressor requires only a simple two-wire control, with 

an isolated contact suitable for 120 volts, 1 amp.  This may be a switch, a relay contact, or a PLC output.  
To connect, simply run the two wires to the control enclosure, and connect the two wires to terminals 6 
and 9. 
 
The air compressor will operate normally in automatic mode whenever this contact is open (turned off).  
All operating functions will be based on its local, internal pressure sensors. 
 
Whenever the contact is closed (turned on), the operation of the compressor is governed by the “load-
unload” input described below.  The compressor’s internal controls will continue to be used for protective 
functions and service information. While in the remote mode of operation, all normal loading and 
unloading is controlled by the Load/Unload input, rather than internal controls.  The display will indicate 
the operating mode as “REM” while in remote mode. 
 
This input may be used for a remote disable, by simply leaving the load/unload input off.  The compressor 
will run normally whenever Local/Remote is on, and will stop whenever Local/Remote is off. 
 

Load/Unload -

 Remote loading and unloading of the compressor requires only a simple two-wire control, 

with an isolated contact suitable for 120 volts, 1 amp.  This may be a switch, a relay contact, or a PLC 
output.  To connect, simply run the two wires to the control enclosure, and connect the two wires to 
terminal 5 and terminal 9.  This input is considered only when enabled by the Local/Remote input. 
 
The compressor controls will load the compressor when this contact is closed (turned on).  This includes 
and necessary steps to start the package.  It will continue to deliver its full capacity, unless protective 
functions take effect.  When the contact is opened (turned off), operation depends on how the controller 
has been programmed and what it is doing prior to opening the contact. 
 
If the remote response is programmed for "IMMEDIATE", the compressor will immediately unload, and 
will run only until the reservoir is blown down.  Then the motor stops, and the controller displays 
"REMOTE HALT" until once again commanded to load. 
 
If the remote response is programmed for "TIMED UNLOAD", the compressor will immediately unload 
and blowdown.  It will then continue to run unloaded for whatever period has been programmed for 
"AUTO TIME".  The controller displays "REMOTE UNLOAD" during this period.  After completion, the 
motors will stop, and the unit will be in the "REMOTE HALT" mode as indicated above. 
 
If the Load/Unload contact closes while any timed periods are in effect, the controls will immediately 
proceed to load up the compressor.  If the Local/Remote contact opens during any of this operation, the 
controls simply automatically assume controls as necessary, based on the local sensors. 
 

Compressor Available Relay -

 The controller is provided with a relay which may be connected to a 

remote mounted indicator light, or into a PLC input of a plantwide control system.  The contact is 
commercial rated 2 amps at 120 volts.  The relay is turned on whenever the controls are in AUTO or REM 
mode, and the compressor is available to the system.  The relay is turned off if the compressor is 
manually stopped, if there is a protective shutdown, or if power is removed.  The external connections 
from the controller are from an isolated form C (single-pole, double-throw) contact.  This allows control of 
either a "compressor available" or a "compressor unavailable" remote indicator. 
 
To use this relay, connect the supply wire for the remote circuit to terminal 21 (relay common) on the 
terminal strip.  Connect a wire to the indicator from either terminal 19 (normally open) or from terminal 20 
(normally closed).  Connect the other side of the indicator to its neutral. 
 

Serial Communications - 

The RS-232 port is available for serial communications of compressor data to 

external monitoring systems at any time.  The RS-485 port may be used for multi-drop communications of 
compressor data to external monitoring systems at any time.  Data available include all pressures and 
temperatures, and a report of internal service data.  This is accessible with a PC or PLC with an 
appropriate communications port.  For protocol information, request drawing 301EFD1255. 
 

Содержание AUTO SENTRY RS2000

Страница 1: ...GARDNER DENVER 13 8 623 Version 04 September 13 2004 AUTO SENTRY RS2000 AIRPILOT CONTROLLER OPERATING AND SERVICE MANUAL...

Страница 2: ...er air compressor with these services 1 Trained parts specialists to assist you in selecting the correct replacement parts 2 Factory warranted new and remanufactured rotary screw airends Most popular...

Страница 3: ...13 Auto Sentry RS2000 Sequence System Operation 14 Sequenced System Checkout 14 Connection To Other Auto Sentry Controlled Compressors 15 Connection To External Controls 15 Section 4 Version V6 xx In...

Страница 4: ...ILLUSTRATIONS Figure 1 1 Keypad 1 Figure 3 1 Flow Chart For Setup Programming V4 xx 7 Figure 3 2 Typical Wiring Diagram V4 xx 17 Figure 4 1 Flow Chart For Setup Programming V6 xx 21 Figure 4 2 Typica...

Страница 5: ...UTO SENTRY controller Section 2 covers the common operating instructions and features of the controllers Section 3 details the features and adjustments for the standard operating software Section 4 de...

Страница 6: ...n the key is released the control resumes its normal operation as required An optional control may be wired into the controller to interrupt and restart the unit based on controls by others When stopp...

Страница 7: ...ng maintenance section below PROTECTIVE SHUTDOWNS The controller will shut down the unit following any fault detected in the following devices Long term problems will have a brief blowdown period befo...

Страница 8: ...valves Emergency Stop Press the emergency stop button to shut down the unit and the controller To restart pull the button out to its normal position and reset the controller This should be used for e...

Страница 9: ...topping is undesirable During periods of moderate to high demands this mode is identical to the constant run mode described above During low demand periods the controller will also open the blowdown v...

Страница 10: ...e cursor At any point in the programming and setup routine the STOP RESET key can be pressed to exit the adjustment mode without altering the adjustment In all steps of the programming routine the top...

Страница 11: ...13 8 623 Page 7 Figure 3 1 FLOW CHART FOR SETUP PROGRAMMING V4 xx 300EBC1255 E Ref Drawing...

Страница 12: ...nd adjusted next The bottom line will indicate a pressure value It is to be set at the nameplate rating of the compressor for normal operation Under NO circumstances is this adjustment to be set in ex...

Страница 13: ...aining time When the desired value is shown press ENTER to save and proceed If the advisory message is on it must be cleared as noted in step 1 4 This completes the maintenance adjustments The control...

Страница 14: ...ller will return to the main adjustments menu Configuration Adjustments 1 In the top line HI SYS PRES LIM is displayed The bottom line will indicate a value that is factory set 20 25 PSI above name pl...

Страница 15: ...in the previous step In the top line RESTART DELAY is displayed The bottom line will indicate a time between 5 and 30 seconds It is factory set at 10 seconds This is the amount of delay introduced be...

Страница 16: ...nance procedure to prevent clogging filters from upsetting the system There should be no check valves or other devices which isolate a member from the air system During operation be sure that any unit...

Страница 17: ...If any member of the system is taken out of sequence mode for any reason other units with higher sequence numbers will automatically promote as required Sequence numbers will start with 1 and will be...

Страница 18: ...pressor The next available member accumulates any time spent below the programmed Unload Pressure and will start whether there are repeated brief demands or a sustained demand The Lag Start Delay time...

Страница 19: ...d one at a time This sequenced starting also happens if the members are controlled by their remote inputs If programmed for automatic restart after power failure the lead unit will be delayed by the a...

Страница 20: ...te is turned back on the unit will start immediately in the CONSTANT or LOW DEMAND modes Loading in these modes or starting in AUTO or SEQUENCE modes will occur when the pressure drops below the load...

Страница 21: ...13 8 623 Page 17 300EFC546 A Ref Drawing Page 1 of 2 Figure 3 2 TYPICAL WIRING DIAGRAM V4 xx...

Страница 22: ...13 8 623 Page 18 WIRING DIAGRAM 300EFC546 A Ref Drawing Pag 2 of 2...

Страница 23: ...nutes A second timer provides additional savings with large storage of plant compressed air The automatic time delay is adjustable from 1 to 20 minutes If the controller operates unloaded for this per...

Страница 24: ...also controls the operation of package mounted wye delta starters if so equipped Set this adjustment for the amount of time needed for the motor to reach its highest speed while starting This is typic...

Страница 25: ...ories are in effect yellow ADVISORY indicator is on they will be displayed on the top line The bottom line indicates LEAVE ADVISORY do not reset or CLEAR ADVISORY turn it off Select the desired action...

Страница 26: ...ent number for each controller in a multiple compressor system 2 The controller displays BAUD RATE on the top line and a selection of 1200 or 9600 on the lower line 1200 baud is recommended for most a...

Страница 27: ...is displayed The bottom line will indicate either OFF or ON The factory setting is OFF and the controller will display a power failure shutdown after power has been restored Set this feature to ON whe...

Страница 28: ...l run only until the reservoir is blown down Then the motor stops and the controller displays REMOTE HALT until once again commanded to load If the remote response is programmed for TIMED UNLOAD the c...

Страница 29: ...13 8 623 Page 25 Wiring Diagrams The following wiring diagrams show connections in typical units Refer to the wiring diagram shipped with the compressor unit for actual connections...

Страница 30: ...13 8 623 Page 26 FIGURE 4 2 TYPICAL WIRING DIAGRAM V6 xx 303EFC546 A Ref Drawing Page 1 of 2...

Страница 31: ...13 8 623 Page 27 303EFC546 A Ref Drawing Page 2 of 2...

Страница 32: ...n the Remote mode The following alternate displays may be called by pressing a cursor or key RES PRES The pressure in the oil reservoir DIF PRES The pressure drop across the separator RES TMP The temp...

Страница 33: ...the separator has risen to over 8 psid Change the separator to ensure peak compressor performance CHNG OIL FILTER The unit has been operated for the programmed number of hours since the last filter re...

Страница 34: ...the right or left not center position of the operator Check for loose connections which would remove 120 volts from connector 4 1 of the controller EXTERNAL DEVICE 120 volts has been removed from ter...

Страница 35: ...servoir This may indicate either a failure of the motor to turn the compressor or a failure of the inlet valve to open If the latter check also the wiring and piping to the magnetic unloader this is t...

Страница 36: ...V4 xx only POWER FAILURE The power to the compressor unit has been turned off and back on Press STOP RESET and select an operating mode SHORTED THERM The controller has detected a shorted connection t...

Страница 37: ...stalled jumper or the customer provided controls if applicable Refer to Connection To External Controls in Section 3 or 4 as appropriate Display indicates SHUTDOWN If the display indicates SHUTDOWN re...

Страница 38: ...rapidly in SEQUENCE mode only In the sequence mode the operating system requires all compressors be piped directly to the receiver such that all transducers sense the same pressure Check valves or res...

Страница 39: ...000 software is optimized for use with other Gardner Denver screw compressors with RS2000 or ES controllers RS2000 does not provide the Local Master input Load Unload input and Compressor Available re...

Страница 40: ...iring should be sized for the fan horsepower and voltage If the package does not include a fan the only package load is the control transformer Install a separate conduit from the starter to the packa...

Страница 41: ...in motor power still disconnected press the RUN key After a brief delay The control should stop and display SHUTDOWN MAIN STARTER This properly indicates that the starter did not function because it i...

Страница 42: ...rvice Department Telephone 800 682 9868 FAX 217 224 7814 Sales and Service in all major cities For parts information contact Gardner Denver Master Distribution Center Memphis TN Telephone 800 245 4946...

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