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MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH 

GENUINE GARDNER DENVER

® 

 

COMPRESSOR PARTS AND SUPPORT SERVICES 

 

Gardner Denver Compressor genuine parts, manufactured to design tolerances, are developed for 
optimum dependability – specifically for Gardner Denver compressor systems.  Design and material 
innovations are the result of years of experience with hundreds of different compressor applications.  
Reliability in materials and quality assurance are incorporated in our genuine replacement parts. 
 
Your authorized Gardner Denver Compressor distributor offers all the backup you’ll need.  A worldwide 
network of authorized distributors provides the finest product support in the air compressor industry.  Your 
local authorized distributor maintains a large inventory of genuine parts and he is backed up for 
emergency parts by direct access to the Gardner Denver Master Distribution Center (MDC) in Memphis, 
Tennessee. 
 
Your authorized distributor can support your Gardner Denver air compressor with these services: 
 
1.  Trained parts specialists to assist you in selecting the correct replacement parts. 

2.  Factory warranted new and remanufactured rotary screw airends.  Most popular model 

remanufactured airends are maintained in stock at MDC for purchase on an exchange basis with 
liberal core credit available for the replacement unit. 

3.  A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner 

Denver compressors. 

4.  Repair and maintenance kits designed with the necessary parts to simplify servicing your 

compressor. 

 
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and 
repair.  They are ready to respond and assist you by providing fast, expert maintenance and repair 
services. 
 
 
 
 

For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the 
yellow pages of your phone directory or contact: 

 
 
 

Distribution Center: 

 

Factory: 

Gardner Denver 
Master Distribution Center 
5585 East Shelby Drive 
Memphis, TN  38141 

 Gardner 

Denver 

1800 Gardner Expressway 
Quincy, IL  62301 

Phone: (901) 

542-6100 

 (800) 

245-4946 

 Phone: 

(217) 

222-5400 

Fax: (901) 

542-6159 

 

Fax: (217) 

224-7814 

 
 
 

Содержание AUTO SENTRY RS2000

Страница 1: ...GARDNER DENVER 13 8 623 Version 04 September 13 2004 AUTO SENTRY RS2000 AIRPILOT CONTROLLER OPERATING AND SERVICE MANUAL...

Страница 2: ...er air compressor with these services 1 Trained parts specialists to assist you in selecting the correct replacement parts 2 Factory warranted new and remanufactured rotary screw airends Most popular...

Страница 3: ...13 Auto Sentry RS2000 Sequence System Operation 14 Sequenced System Checkout 14 Connection To Other Auto Sentry Controlled Compressors 15 Connection To External Controls 15 Section 4 Version V6 xx In...

Страница 4: ...ILLUSTRATIONS Figure 1 1 Keypad 1 Figure 3 1 Flow Chart For Setup Programming V4 xx 7 Figure 3 2 Typical Wiring Diagram V4 xx 17 Figure 4 1 Flow Chart For Setup Programming V6 xx 21 Figure 4 2 Typica...

Страница 5: ...UTO SENTRY controller Section 2 covers the common operating instructions and features of the controllers Section 3 details the features and adjustments for the standard operating software Section 4 de...

Страница 6: ...n the key is released the control resumes its normal operation as required An optional control may be wired into the controller to interrupt and restart the unit based on controls by others When stopp...

Страница 7: ...ng maintenance section below PROTECTIVE SHUTDOWNS The controller will shut down the unit following any fault detected in the following devices Long term problems will have a brief blowdown period befo...

Страница 8: ...valves Emergency Stop Press the emergency stop button to shut down the unit and the controller To restart pull the button out to its normal position and reset the controller This should be used for e...

Страница 9: ...topping is undesirable During periods of moderate to high demands this mode is identical to the constant run mode described above During low demand periods the controller will also open the blowdown v...

Страница 10: ...e cursor At any point in the programming and setup routine the STOP RESET key can be pressed to exit the adjustment mode without altering the adjustment In all steps of the programming routine the top...

Страница 11: ...13 8 623 Page 7 Figure 3 1 FLOW CHART FOR SETUP PROGRAMMING V4 xx 300EBC1255 E Ref Drawing...

Страница 12: ...nd adjusted next The bottom line will indicate a pressure value It is to be set at the nameplate rating of the compressor for normal operation Under NO circumstances is this adjustment to be set in ex...

Страница 13: ...aining time When the desired value is shown press ENTER to save and proceed If the advisory message is on it must be cleared as noted in step 1 4 This completes the maintenance adjustments The control...

Страница 14: ...ller will return to the main adjustments menu Configuration Adjustments 1 In the top line HI SYS PRES LIM is displayed The bottom line will indicate a value that is factory set 20 25 PSI above name pl...

Страница 15: ...in the previous step In the top line RESTART DELAY is displayed The bottom line will indicate a time between 5 and 30 seconds It is factory set at 10 seconds This is the amount of delay introduced be...

Страница 16: ...nance procedure to prevent clogging filters from upsetting the system There should be no check valves or other devices which isolate a member from the air system During operation be sure that any unit...

Страница 17: ...If any member of the system is taken out of sequence mode for any reason other units with higher sequence numbers will automatically promote as required Sequence numbers will start with 1 and will be...

Страница 18: ...pressor The next available member accumulates any time spent below the programmed Unload Pressure and will start whether there are repeated brief demands or a sustained demand The Lag Start Delay time...

Страница 19: ...d one at a time This sequenced starting also happens if the members are controlled by their remote inputs If programmed for automatic restart after power failure the lead unit will be delayed by the a...

Страница 20: ...te is turned back on the unit will start immediately in the CONSTANT or LOW DEMAND modes Loading in these modes or starting in AUTO or SEQUENCE modes will occur when the pressure drops below the load...

Страница 21: ...13 8 623 Page 17 300EFC546 A Ref Drawing Page 1 of 2 Figure 3 2 TYPICAL WIRING DIAGRAM V4 xx...

Страница 22: ...13 8 623 Page 18 WIRING DIAGRAM 300EFC546 A Ref Drawing Pag 2 of 2...

Страница 23: ...nutes A second timer provides additional savings with large storage of plant compressed air The automatic time delay is adjustable from 1 to 20 minutes If the controller operates unloaded for this per...

Страница 24: ...also controls the operation of package mounted wye delta starters if so equipped Set this adjustment for the amount of time needed for the motor to reach its highest speed while starting This is typic...

Страница 25: ...ories are in effect yellow ADVISORY indicator is on they will be displayed on the top line The bottom line indicates LEAVE ADVISORY do not reset or CLEAR ADVISORY turn it off Select the desired action...

Страница 26: ...ent number for each controller in a multiple compressor system 2 The controller displays BAUD RATE on the top line and a selection of 1200 or 9600 on the lower line 1200 baud is recommended for most a...

Страница 27: ...is displayed The bottom line will indicate either OFF or ON The factory setting is OFF and the controller will display a power failure shutdown after power has been restored Set this feature to ON whe...

Страница 28: ...l run only until the reservoir is blown down Then the motor stops and the controller displays REMOTE HALT until once again commanded to load If the remote response is programmed for TIMED UNLOAD the c...

Страница 29: ...13 8 623 Page 25 Wiring Diagrams The following wiring diagrams show connections in typical units Refer to the wiring diagram shipped with the compressor unit for actual connections...

Страница 30: ...13 8 623 Page 26 FIGURE 4 2 TYPICAL WIRING DIAGRAM V6 xx 303EFC546 A Ref Drawing Page 1 of 2...

Страница 31: ...13 8 623 Page 27 303EFC546 A Ref Drawing Page 2 of 2...

Страница 32: ...n the Remote mode The following alternate displays may be called by pressing a cursor or key RES PRES The pressure in the oil reservoir DIF PRES The pressure drop across the separator RES TMP The temp...

Страница 33: ...the separator has risen to over 8 psid Change the separator to ensure peak compressor performance CHNG OIL FILTER The unit has been operated for the programmed number of hours since the last filter re...

Страница 34: ...the right or left not center position of the operator Check for loose connections which would remove 120 volts from connector 4 1 of the controller EXTERNAL DEVICE 120 volts has been removed from ter...

Страница 35: ...servoir This may indicate either a failure of the motor to turn the compressor or a failure of the inlet valve to open If the latter check also the wiring and piping to the magnetic unloader this is t...

Страница 36: ...V4 xx only POWER FAILURE The power to the compressor unit has been turned off and back on Press STOP RESET and select an operating mode SHORTED THERM The controller has detected a shorted connection t...

Страница 37: ...stalled jumper or the customer provided controls if applicable Refer to Connection To External Controls in Section 3 or 4 as appropriate Display indicates SHUTDOWN If the display indicates SHUTDOWN re...

Страница 38: ...rapidly in SEQUENCE mode only In the sequence mode the operating system requires all compressors be piped directly to the receiver such that all transducers sense the same pressure Check valves or res...

Страница 39: ...000 software is optimized for use with other Gardner Denver screw compressors with RS2000 or ES controllers RS2000 does not provide the Local Master input Load Unload input and Compressor Available re...

Страница 40: ...iring should be sized for the fan horsepower and voltage If the package does not include a fan the only package load is the control transformer Install a separate conduit from the starter to the packa...

Страница 41: ...in motor power still disconnected press the RUN key After a brief delay The control should stop and display SHUTDOWN MAIN STARTER This properly indicates that the starter did not function because it i...

Страница 42: ...rvice Department Telephone 800 682 9868 FAX 217 224 7814 Sales and Service in all major cities For parts information contact Gardner Denver Master Distribution Center Memphis TN Telephone 800 245 4946...

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