Bardiani Valvole BBWMF1 Instruction, Use And Maintenance Manual Download

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Instruction, Use and Maintenance Manual

MANUAL VALVE

Bardiani Valvole S.p.A.

via G. di Vittorio, 50/52 - 43045 Fornovo di Taro (PR) - Italy
tel. +39 0525 - Fax 0525 3408
[email protected] - www.bardiani.com

EN-IST-BBZM-0123

BBZM - BBZMR -

BBZMG - BBZMF -

BBWM1 - BBWMF1

- BBWMG1

(Translation of the original instructions)

Summary of Contents for BBWMF1

Page 1: ...ALVE Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 Fax 0525 3408 bardiani bardiani com www bardiani com EN IST BBZM 0123 BBZM BBZMR BBZMG BBZMF BBWM1 BBWMF1 BBWMG1 Translation of the original instructions ...

Page 2: ...ly of the BBZM BBZMR BBZMG BBZMF BBWM1 23 A Disassembly of the BBZM BBZMR BBZMG 24 B Disassembly of the BBZMF 32 C Disassembly of the BBWM1 BBWMG1 41 D Disassembly of the BBWMF1 46 10 6 Assembly of the BBZM BBZMR BBZMG BBZMF 53 A Assembly of the BBZM BBZMR BBZMG 54 B Assembly of the BBZMF 65 C Assembly of the BBWM1 BBWMG1 73 D Assembly of the BBWMF1 80 10 7 Manual Valve BBZM BBZMR Diverter 87 10 8...

Page 3: ...3 EN IST BBZM 0123 MANUAL REVISION DATE 18 2D Diagram BBYMG 111 19 2D Diagram BBYMF 112 20 2D Diagram BBWMF1 113 21 2D Diagram BBWMG1 114 22 Warranty 115 23 Recommendations 116 ...

Page 4: ...or complement and or update at any time and with no obligation to notify so in writing the data and or information relevant to the use of the valves described in this Instruction Use and Maintenance Manual A constantly updated version of this Instruction Use and Maintenance Manual is available at the Manufacturer s website www bardianivalvole it Under no circumstance shall the Manufacturer be held...

Page 5: ...nce with the relative safety regulations the risk of personal injury WARNING Hand crushing Exercise caution in executing the procedure Hand crushing hazard Never touch the moving parts if the actuator is supplied with compressed air WARNING Heavy loads Exercise caution in executing the procedure Heavy suspended loads WARNING Severe burns Heat emission hazard Very hot surface risk of severe burns W...

Page 6: ... objects during maintenance operations particularly when dismantling parts SUITABLE CLOTHING Suitable clothing such as overalls It is strictly prohibited to wear clothes with large 昀氀apping sleeves and or other loose items which could easily get caught up in machine parts SAFETY GLASSES Protective glasses must be available when there is the possibility of contact which harmful substances which cou...

Page 7: ...the control unit consult the relative instruction manual PNEUMATIC CONNECTION Connection of the air to the valve PNEUMATIC DISCONNECTION Disconnection of the air from the valve 1 APPLICATION OF FOODSAFE GREASE Use FOODLUBE HI TEMP 2 grease or similar 2 APPLICATION OF FOODSAFE GREASE Use FOODLUBE Multi paste grease or similar APPLICATION OF MULTIPURPOSE GREASE Use AGIP GREASE MU EP 2 SE or similar ...

Page 8: ...sons who have to work on the valve must be quali昀椀ed to carry out the relative maintenance tasks They must be informed as to the possible hazards involved and must observe all the safety instructions set out in this manual Allow expert personnel only to work on the electrical components ...

Page 9: ...facturer use the valve where there is a risk of explosion and or 昀椀re unless envisaged by the manufacturer if the valves are certi昀椀ed in accordance with Directive 2014 34 EU please refer to the ATEX Manual integrate other systems and or equipment which were not considered by the manufacturer during the executive design phase use the valve for purposes other than those speci昀椀cally envisaged by th...

Page 10: ...cked Suitable Unsuitable Greases Unsuitable Suitable Suitable Unsuitable Alcohols Suitable Unsuitable Suitable Suitable The valve complies with PED 2014 68 EU directive with special reference to Annex III Module A concerning internal manufacturing checks as indicated in the Conformity Assessment Procedures Valves with DN equal or smaller than DN25 are not included in compliance with Article 4 para...

Page 11: ... sizes is made from plastic POM C Disposal must be in compliance with local legislation 3 VALVE LIFTING Take care as to the type of valve you are handling CAUTION Before lifting the valve make sure there are no disassembled or separate valve parts which could fall off causing injury to persons and damage to the valve DN10 and DN150 Weight up to 25 kg CAUTION The 昀椀gures above are used purely to re...

Page 12: ...TED Vibrations Thermal expansion of the piping Excessive welding Overload CAUTION The seal seats may become deformed or cause valve malfunctioning 3 CORRECT DIRECTION OF FLOW Flow in the opposite direction to valve closure minimizes water hammer CAUTION Bardiani Valvole S p A declines all liability for any damage to things and or injuries to persons caused by any failure to correctly follow the in...

Page 13: ...is manual 4 VALVE CONNECTIONS CONNECTORS If the valve is 昀椀tted with connectors you may proceed with installation Correctly insert the gaskets and tighten the connectors 6 MINIMUM MAINTENANCE CLEARANCES Make sure there is enough room to disassemble the valve DN A mm B mm C mm 10 25 250 245 245 32 40 270 255 255 50 280 270 270 65 300 285 285 80 310 300 300 100 330 310 310 125 410 400 400 150 450 42...

Page 14: ...eclines all liability for any damage to things and or injuries to persons caused by any failure to correctly follow the installation procedures 6 Operation 1 PNEUMATIC SUPPLY Use expert personnel for installation uninstallation operations A Valve opening B Valve closing ...

Page 15: ...ressure Replace with a gasket of a different type of elastomer Excessive temperature Premature leaks inside the closed valve Aggressive 昀氀uids Modify the operating conditions Too many commands active Dif昀椀culty opening and closing Incorrect type of elastomer used for the gaskets Replace with a gasket of a different type of elastomer Incorrect valve body positioning Disassemble and correctly reposi...

Page 16: ...s WARNING Burns hazard The valves and piping may be very hot Wear protective gloves WARNING After installing a new or serviced valve perform an internal washing cycle before using the piping for food liquids If it there has been any welding work passivation treatment must be carried out EXAMPLE OF INTERNAL WASHING CYCLE CIP Phases Temperature C Washing product Initial rinse Environment Chlorine an...

Page 17: ... components terminal boards solenoid valves sensors Adhere to the following steps before disconnecting the valve and refer to the heading General Maintenance make sure the line on which the valve is installed in is not in use empty the line on which the valve is installed and clean if necessary disconnect the air supply if it is not required during dismantling disconnect the valve from the power s...

Page 18: ... Maintenance operations must be carried out by expert technicians only WARNING Maintenance operations must be carried out with the line stopped and all utilities electricity compressed air disconnected WARNING Always discharge the 昀氀uid pressure in the valve and piping before disassembling the valve ...

Page 19: ...ible detergent or other aggressive 昀氀uid deposits see Cleaning Always use protective safety glasses and gloves when required 3 REPLACEMENT OF WORN VALVE PARTS Always use original spare parts 10 2Scheduled maintenance SCHEDULED MAINTENANCE VALVE GASKETS Preventive Replace after 12 months In the event of leaks Replace at the end of the day Periodical Check correct operation and that there are no lea...

Page 20: ...10 Maintenance EN IST BBZM 0123 10 3Tools useful for Disassembly Reassembly TOOLS DN25 DN32 DN40 DN50 DN65 DN80 DN100 DN125 DN150 4 6 8 10 13 17 10 13 17 10 13 15 17 10 13 15 17 10 13 15 17 21 10 13 17 20 ...

Page 21: ...lve member 11 Pin 14 Sealing ring 15 Yoke 23 Pin 28 Valve member nut 33 Clamp 45 Steam barrier 47 Sealing ring 50 Gasket holder disc 57 Sealing ring 77 Nut 88 Threaded grub screw 98 Washer 100 Flange 118 Handle 120 Bush 128 Membrane 156 Sealing ring 157 Sealing ring 168 Bush 191 Sealing ring 203 Washer 209 Nut 238 Diaphragm nut ...

Page 22: ... 50 157 156 33 33 100 28 1 1 2 2 2 14 14 77 98 88 191 14 2 28 14 1 33 BBZMG BBZM BBZMR BBZMG P T F E BBZMF P T F E BBZMF 50 14 2 128 238 23 120 BBWM1 45 47 47 57 168 168 BBYM 33 50 157 156 BBYM 10 Maintenance EN IST BBZM 0123 ...

Page 23: ...BBWM1 D S BBWMF1 10 Maintenance EN IST BBZM 0123 10 5Disassembly of the BBZM BBZMR BBZMG BBZMF BBWM1 Disassembly of the BBZM BBZMR Disassembly of the BBZMF Disassembly of the BBZMG Disassembly of the BBWM1 BBWMG1 Disassembly of the BBWMF1 ...

Page 24: ...24 1 BBYM 33 1 BBYMG 33 1 1 b c 33 1 1 A S BBZM 10 Maintenance EN IST BBZM 0123 A Disassembly of the BBZM BBZMR BBZMG ...

Page 25: ...25 77 98 5 4 1 88 209 3 2 10 Maintenance EN IST BBZM 0123 ...

Page 26: ...26 118 203 6 7 10 Maintenance EN IST BBZM 0123 ...

Page 27: ...27 8 8 15 15 33 BBZM BBYM a b 10 Maintenance EN IST BBZM 0123 ...

Page 28: ...28 50 2 11 50 45 2 11 50 2 11 9 9 10 a b b BBZM BBYM 10 Maintenance EN IST BBZM 0123 ...

Page 29: ...29 156 50 50 120 157 BBZM BBYM 156 50 157 50 11 11 12 12 a b a b 10 Maintenance EN IST BBZM 0123 ...

Page 30: ...30 BBYM 57 47 45 47 45 168 168 13 14 15 b b b 10 Maintenance EN IST BBZM 0123 ...

Page 31: ...31 14 28 P T F E 18 19 a a 17 16 2 11 14 2 11 10 Maintenance EN IST BBZM 0123 ...

Page 32: ...32 33 100 1 2 88 209 2 1 B S BBZMF 10 Maintenance EN IST BBZM 0123 B Disassembly of the BBZMF ...

Page 33: ...33 77 98 4 3 10 Maintenance EN IST BBZM 0123 ...

Page 34: ...34 203 118 6 5 10 Maintenance EN IST BBZM 0123 ...

Page 35: ...35 33 7 1 BBYMF 33 7 b 10 Maintenance EN IST BBZM 0123 ...

Page 36: ...36 11 2 8 8 b 11 2 a 10 Maintenance EN IST BBZM 0123 ...

Page 37: ...37 15 1 50 1 50 10 33 9 9 b a 10 Maintenance EN IST BBZM 0123 ...

Page 38: ...38 10 11 10 11 b b a a 50 120 157 156 50 157 50 156 50 10 Maintenance EN IST BBZM 0123 ...

Page 39: ...39 1 191 15 BBYM 57 47 45 47 45 168 168 12 13 14 b b b 10 Maintenance EN IST BBZM 0123 ...

Page 40: ...40 14 28 P T F E 14 11 2 11 2 16 18 19 a a 17 10 Maintenance EN IST BBZM 0123 ...

Page 41: ...41 33 1 1 C S BBWM1 33 1 b 10 Maintenance EN IST BBZM 0123 C Disassembly of the BBWM1 BBWMG1 ...

Page 42: ...42 1 88 209 3 2 10 Maintenance EN IST BBZM 0123 ...

Page 43: ...43 77 98 118 203 5 4 6 7 10 Maintenance EN IST BBZM 0123 ...

Page 44: ...44 8 9 15 50 120 50 10 10 Maintenance EN IST BBZM 0123 ...

Page 45: ...45 23 238 128 2 2 14 2 11 12 13 10 Maintenance EN IST BBZM 0123 ...

Page 46: ...46 33 100 1 2 88 209 1 2 D S BBWMF1 10 Maintenance EN IST BBZM 0123 D Disassembly of the BBWMF1 ...

Page 47: ...47 77 98 3 4 10 Maintenance EN IST BBZM 0123 ...

Page 48: ...48 118 203 5 6 10 Maintenance EN IST BBZM 0123 ...

Page 49: ...49 33 15 7 8 10 Maintenance EN IST BBZM 0123 ...

Page 50: ...50 50 120 50 9 10 10 Maintenance EN IST BBZM 0123 ...

Page 51: ...51 23 238 128 2 1 11 12 10 Maintenance EN IST BBZM 0123 ...

Page 52: ...52 2 2 13 14 10 Maintenance EN IST BBZM 0123 ...

Page 53: ...M BBWMF1 B M BBZMF A M BBZM 10 Maintenance EN IST BBZM 0123 10 6Assembly of the BBZM BBZMR BBZMG BBZMF Assembly of the BBZM BBZMR Assembly of the BBZMF Assembly of the BBZWM1 BBWMG1 Assembly of the BBWMF1 Assembly of the BBZMG ...

Page 54: ...54 1 a b c 14 A M BBZM 1 10 Maintenance EN IST BBZM 0123 A Assembly of the BBZM BBZMR BBZMG ...

Page 55: ...55 14 2 11 14 28 P T F E 2 2 a 3 a 10 Maintenance EN IST BBZM 0123 ...

Page 56: ...56 a a b a a 50 156 50 50 157 120 5 4 4 5 6 1 1 156 50 157 50 10 Maintenance EN IST BBZM 0123 ...

Page 57: ...57 168 BBYS1 57 47 45 47 45 168 b b b 6 7 8 OUT IN 10 Maintenance EN IST BBZM 0123 ...

Page 58: ...58 2 11 50 9 9 10 a b b 2 11 50 11 45 50 10 Maintenance EN IST BBZM 0123 ...

Page 59: ...59 15 15 33 11 11 a b 2 10 Maintenance EN IST BBZM 0123 ...

Page 60: ...60 1 12 10 Maintenance EN IST BBZM 0123 ...

Page 61: ...61 203 33 2 2 14 BBYM 33 13 b 13 a 10 Maintenance EN IST BBZM 0123 ...

Page 62: ...62 118 118 98 17 16 15 10 Maintenance EN IST BBZM 0123 ...

Page 63: ...63 209 77 20 18 19 10 Maintenance EN IST BBZM 0123 ...

Page 64: ...64 0 1 88 21 10 Maintenance EN IST BBZM 0123 ...

Page 65: ...65 1 a b c 14 B M BBZMF 1 10 Maintenance EN IST BBZM 0123 B Assembly of the BBZMF ...

Page 66: ...66 14 28 P T F E 14 11 2 2 a 3 a 2 10 Maintenance EN IST BBZM 0123 ...

Page 67: ...67 1 191 156 50 50 157 120 50 5 4 7 6 1 1 10 Maintenance EN IST BBZM 0123 ...

Page 68: ...68 9 8 15 1 11 2 10 Maintenance EN IST BBZM 0123 ...

Page 69: ...69 33 2 118 203 10 12 11 10 Maintenance EN IST BBZM 0123 ...

Page 70: ...70 118 98 77 14 13 15 10 Maintenance EN IST BBZM 0123 ...

Page 71: ...71 209 17 16 100 33 1 2 18 2 10 Maintenance EN IST BBZM 0123 ...

Page 72: ...72 88 19 0 1 10 Maintenance EN IST BBZM 0123 ...

Page 73: ...73 1 a b c 14 C M BBWM1 1 10 Maintenance EN IST BBZM 0123 C Assembly of the BBWM1 BBWMG1 ...

Page 74: ...74 2 3 2 14 120 50 4 23 238 128 2 238 238 128 128 1 10 Maintenance EN IST BBZM 0123 ...

Page 75: ...75 5 7 6 15 50 10 Maintenance EN IST BBZM 0123 ...

Page 76: ...76 1 203 33 8 9 2 10 10 Maintenance EN IST BBZM 0123 ...

Page 77: ...77 98 118 12 11 13 118 10 Maintenance EN IST BBZM 0123 ...

Page 78: ...78 209 77 14 15 16 10 Maintenance EN IST BBZM 0123 ...

Page 79: ...79 88 17 0 1 10 Maintenance EN IST BBZM 0123 ...

Page 80: ...80 1 a b c 14 D M BBWMF1 1 10 Maintenance EN IST BBZM 0123 D Assembly of the BBWMF1 ...

Page 81: ...81 14 2 2 3 120 50 4 238 238 128 128 23 238 128 1 10 Maintenance EN IST BBZM 0123 ...

Page 82: ...82 50 1 191 1 6 7 5 10 Maintenance EN IST BBZM 0123 ...

Page 83: ...83 33 2 2 8 9 10 Maintenance EN IST BBZM 0123 ...

Page 84: ...84 118 11 203 10 118 12 10 Maintenance EN IST BBZM 0123 ...

Page 85: ...85 98 77 13 14 209 16 15 10 Maintenance EN IST BBZM 0123 ...

Page 86: ...86 88 17 0 1 10 Maintenance EN IST BBZM 0123 ...

Page 87: ...IPTION 1 Lower body 11 Pin 14 Sealing ring 15 Yoke 28 Valve member nut 30 Double valve member 33 Clamp 42 Upper body 50 Gasket holder disc 77 Nut 88 Threaded grub screw 98 Washer 108 Sealing ring 118 Handle 120 Bush 156 Sealing ring 157 Sealing ring 203 Washer 209 Nut 212 Double valve member stem ...

Page 88: ...88 209 118 15 203 11 120 50 157 156 212 77 98 88 28 14 30 14 33 30 42 108 33 1 14 14 P T F E 10 Maintenance EN IST BBZM 0123 ...

Page 89: ...89 33 1 1 2 88 209 1 2 10 Maintenance EN IST BBZM 0123 10 8Disassembly of the BBZM BBZMR Diverter ...

Page 90: ...90 77 98 3 4 10 Maintenance EN IST BBZM 0123 ...

Page 91: ...91 118 203 5 6 10 Maintenance EN IST BBZM 0123 ...

Page 92: ...92 33 30 11 7 8 10 Maintenance EN IST BBZM 0123 ...

Page 93: ...93 15 42 50 42 108 50 120 157 156 50 9 10 11 12 10 Maintenance EN IST BBZM 0123 ...

Page 94: ...94 30 30 14 14 28 P T F E 212 14 14 15 a 16 a 13 30 11 14 10 Maintenance EN IST BBZM 0123 ...

Page 95: ...95 1 a b c 14 M BBZM DEV 1 10 Maintenance EN IST BBZM 0123 10 9Assembly of the BBZM BBZMR Diverter ...

Page 96: ...96 14 14 11 30 30 30 14 14 28 P T F E 212 2 2 a 3 a 10 Maintenance EN IST BBZM 0123 ...

Page 97: ...97 42 108 50 157 120 156 50 50 4 5 6 7 1 1 10 Maintenance EN IST BBZM 0123 ...

Page 98: ...98 15 42 50 30 11 8 9 10 Maintenance EN IST BBZM 0123 ...

Page 99: ...99 33 203 118 12 10 11 2 10 Maintenance EN IST BBZM 0123 ...

Page 100: ...100 118 98 13 14 10 Maintenance EN IST BBZM 0123 ...

Page 101: ...101 77 209 15 16 10 Maintenance EN IST BBZM 0123 ...

Page 102: ...102 17 33 1 18 2 10 Maintenance EN IST BBZM 0123 ...

Page 103: ...103 88 19 0 1 10 Maintenance EN IST BBZM 0123 ...

Page 104: ...ves Model Serial number Conformity evaluation procedure used Module A Year of construction 2018 Reference ___________________________________________________________________ complies with all relevant provisions of the following EC directives EU 2014 68 PED and the following harmonized standards rules and or technical specifications applied REGULATION EC 1935 2004 and subsequent amendments and add...

Page 105: ...105 PTFE Excution BBZM 12 2D diagram BBZM BBZMR EN IST BBZM 0123 12 2D diagram BBZM BBZMR ...

Page 106: ...106 BBZM 13 2D diagram BBYM EN IST BBZM 0123 13 2D diagram BBYM ...

Page 107: ...107 PTFE Excution BBZM 14 2D diagram BBZMG EN IST BBZM 0123 14 2D diagram BBZMG ...

Page 108: ...108 PTFE Excution B M BBZMF 15 2D diagram BBZMF EN IST BBZM 0123 15 2D diagram BBZMF ...

Page 109: ...109 C S BBWM1 16 2D diagram BBWM1 EN IST BBZM 0123 16 2D diagram BBWM1 ...

Page 110: ...110 PTFE Excution M BBZM DEV 17 2D diagram BBZM BBZMR Diverter EN IST BBZM 0123 17 2D diagram BBZM BBZMR Diverter ...

Page 111: ...111 BBZM 18 2D Diagram BBYMG EN IST BBZM 0123 18 2D Diagram BBYMG ...

Page 112: ...112 B M BBZMF 19 2D Diagram BBYMF EN IST BBZM 0123 19 2D Diagram BBYMF ...

Page 113: ...113 D M BBWMF1 20 2D Diagram BBWMF1 EN IST BBZM 0123 20 2D Diagram BBWMF1 ...

Page 114: ...114 C M BBWM1 21 2D Diagram BBWMG1 EN IST BBZM 0123 21 2D Diagram BBWMG1 ...

Page 115: ...r dealer or agent or representative or employee or person appointed by Bardiani Valvole S p A is authorized to make any amendments and or integrations and or extensions to this warranty 3 WARRANTY EXCLUSIONS Elastomers and electrical components are expressly excluded from this warranty This warranty does not cover design faults emerging whenever a Product is manufactured by Bardiani Valvole S p A ...

Page 116: ...eBuyertocontacttheirsalesteamandrequestanyinformation that might be needed in relation to the speci昀椀cations and uses of the Products 5 TheinformationprovidedinthismanualreferstothestandardproductsmanufacturedbyBardianiValvole S p A and therefore cannot be assumed to apply to customized products as well 6 Bardiani Valvole S p A reserves the right to amend and or integrate and or update the data an...

Page 117: ...117 23 Recommendations EN IST BBZM 0123 NOTES ...

Page 118: ...Bardiani Valvole S p A via G di Vittorio 50 52 43045 Fornovo di Taro PR Italy tel 39 0525 400044 fax 39 0525 3408 bardiani bardiani com www bardiani com ...

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