Installation
10-004 – 676-110000
1-7
1.4 Startup
1.4.1 Owner’s Responsibility
Prior to Startup, it is the Owner’s responsibility to accomplish the Installation tasks described in sections 0
Detailed steps for successful installation of an IR furnace. Includes both standard and optional equipment.
Unpacking the Equipment through 1.2.8 Water Supply and Drain Connections and 1.2.12 Installation of
Owner Supplied U, as applicable. When the FurnacePros Technical Support or Service technician visits the
user's plant, the technician will require the help of at least one customer representative who will be
responsible for the operation and maintenance of the furnace system.
1.4.2 Startup Tasks
Tasks typically performed during startup by the FurnacePros Field Service representatives include:
•
Checkout before first operation.
o
Remove shipping restraint screws
o
Verify transformer settings for customer supply power. Connect disconnect switch to main contactor
for customer supply power.
o
Verify air and water hookup and regulator settings.
•
Apply power, run through the installation checkout and test procedure.
o
Check/confirm voltages.
o
Re-calibrate all SCR’s
o
Re-calibrate belt. Verify tracking.
o
Check operation of Ultrasonic Cleaner Dryer system
Verify valve and equipment sequencing, water pressure
Leak check water system
Verify timer settings for UCD clock start and drain
o
Check operation of Over Temperature system. Adjust as necessary.
o
Purge air tank. Leak check air system.
•
Cycle machine to a fully operational state.
•
Report to the customer any deficiencies noted in the installation of the machine.
•
Instruct the appropriate personnel in the customer's plant how to operate the furnace system.
•
If training has been included, a manufacturer’s representative shall train the appropriate
personnel in the customer's plant on furnace operation and necessary preventive maintenance.
•
Owner preferences:
o
Install furnished spare water filter during startup?
o
Computer operation preference (switched/unswitched?).
o
Verify timer settings for UCD clock start and drain.
o
Furnace profile default settings.
•
Replace Covers. Before operation for production, install any covers that were removed during
the functional checkout.
NOTE: All functions must operate properly before proceeding. Refer to the Service Information
section and correct any malfunctions before completion.
•
Turn over the machine and documentation to the customer.
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