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4. Commissioning

4-2

Festo P.BE-CPVSC-EN en 0112NH

Contents

Commissioning

4-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

General instructions

4-3

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4.2

Testing the valves

4-5

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4.3

Eliminating faults

4-11

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Содержание Smart cubic CPV-SC Series

Страница 1: ...Pneumatics manual CPV SC valve terminal Type CPVSC1 VI Manual 530 926 en 0112NH 659699 Compact performance Smart cubic...

Страница 2: ......

Страница 3: ...26 E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2001 Internet http www festo com E Mail service_international festo com The copying distribution and utilization of this document as well...

Страница 4: ...Contents and general instructions II Festo P BE CPVSC EN en 0112NH...

Страница 5: ...wall 2 4 2 2 Fitting the manual override cover optional 2 5 3 Installation 3 1 3 1 Preparing the compressed air 3 3 3 1 1 Operation with non lubricated compressed air 3 3 3 1 2 Operation with lubricat...

Страница 6: ...aintenance and conversion 5 1 5 1 Cleaning replacing the large area silencer 5 3 5 2 Fitting removing components in valve locations 5 4 A Technical appendix A 1 A 1 Accessories A 3 A 2 Technical speci...

Страница 7: ...ir original state without any modifications by the user in faultless technical condition The maximum values specified for pressures temperatures electrical data torques etc must be observed Please com...

Страница 8: ...fic information on fitting installing commissioning servicing and converting the CPV SC valve terminal This manual describes only the pneumatic compo nents and refers to the CPV SC valve terminal with...

Страница 9: ...ween the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe th...

Страница 10: ...ons tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo...

Страница 11: ...he CPV SC valve terminals and micro valve sub bases CPV SC valve terminal Compact Performance valve terminal Smart Cubic type 80 Electrical sub base Sub base with electric multipin connection End plat...

Страница 12: ...Contents and general instructions X Festo P BE CPVSC EN en 0112NH...

Страница 13: ...Summary of components 1 1 Festo P BE CPVSC EN en 0112NH Chapter 1...

Страница 14: ...1 Summary of components 1 2 Festo P BE CPVSC EN en 0112NH Contents 1 Summary of components 1 1 1 1 Description of variants 1 3 1 2 Description of components 1 3...

Страница 15: ...the times required for pressurizing and exhausting the tubing can be minimized This enables very compact valves with high flow rate to be used therefore helping to reduce costs CPV SC valve terminal...

Страница 16: ...he control valve is marked with j 12 the work valve with Ident code J N 3 2 way valves single solenoid neutral position open K 3 2 way valves single solenoid neutral position closed D 2 2 way valves s...

Страница 17: ...connection 3 5 82 84 or large scale silencer 2 Blanking plate without valve function for reserving a valve location 3 Valve sub bases with single solenoid or double solenoid valves double solenoid val...

Страница 18: ...rminal you will find the following con necting display and operating elements 1 4 2 3 1 Manual override per pilot solenoid locking and non locking 2 Exhaust connections 3 5 82 84 3 Work connections 2...

Страница 19: ...ollowing electrical connecting and display el ements 1 2 3 1 Multipin connection with 20 pin flat cable or 15 pin Sub D multipin connection 2 Valve location identification label 3 Yellow LED signal st...

Страница 20: ...1 Summary of components 1 8 Festo P BE CPVSC EN en 0112NH...

Страница 21: ...Fitting 2 1 Festo P BE CPVSC EN en 0112NH Chapter 2...

Страница 22: ...2 Fitting 2 2 Festo P BE CPVSC EN en 0112NH Contents 2 Fitting 2 1 2 1 Fitting variants 2 3 2 1 1 Fitting onto a wall 2 4 2 2 Fitting the manual override cover optional 2 5...

Страница 23: ...y for the valve solenoid coils You can thereby avoid uncontrolled movements of loose tubing unexpected movements of the connected actuators non defined switching states of the electronic compo nents 2...

Страница 24: ...here is sufficient space for connecting the compressed air supply tubing 3 Bore 4 fastening holes with 3 2 mm diameter or threaded holes for M3 screws in the fastening surface distance between holes s...

Страница 25: ...override cover optional Covers can be fitted onto the manual override to protect it against unauthorized use Proceed as follows Clip the covers into the grooves in the manual override see diagram 1 2...

Страница 26: ...2 Fitting 2 6 Festo P BE CPVSC EN en 0112NH...

Страница 27: ...Installation 3 1 Festo P BE CPVSC EN en 0112NH Chapter 3...

Страница 28: ...ation with non lubricated compressed air 3 3 3 1 2 Operation with lubricated compressed air 3 4 3 2 General connection technology 3 6 3 3 Connecting the CPV SC valve terminal 3 8 3 3 1 Auxiliary pilot...

Страница 29: ...s based on synthetic ester or true ester e g rape oil methyl ester the residual oil content must not exceed 0 1 mg m see ISO 8573 1 class 2 If mineral oils are used e g HLP oils as per DIN 51524 parts...

Страница 30: ...ted com pressed air has to be used The compressed air prepared with the compressor must be of the same quality as the non lubricated compressed air If possible do not operate the complete system with...

Страница 31: ...Ascertain the valve terminal which controls this cylinder 3 If applicable remove the silencer at connection 3 5 4 Hold a piece of white cardboard 10 cm in front of the ex haust bore 5 Let the system...

Страница 32: ...switching states of the electronic compo nents Pay particular attention to the following The components of the valve terminal contain electrostatically sensitive elements The components will be damag...

Страница 33: ...Pull locking ring 1 over the tube connection or tighten locking screw 2 3 For reasons of clarity group the tubing together with tube straps or multiple hose holders Removing 1 Loosen the locking screw...

Страница 34: ...ioned remark also applies to the supply air connection 1 The CPV SC valve terminal is intended for internal or external pilot air depending on the end plates fitted Terminals for operation with extern...

Страница 35: ...possible Please note that the regulated pilot air for all the valve sub bases is supplied via the left hand end plate This also applies if the CPV SC valve terminal is operated with different pressure...

Страница 36: ...ocation The following types of separator plate are available Ident Code Function T Compressed air channel 1 separated S Compressed air channel 1 and exhaust channel 3 5 separated The first pressure zo...

Страница 37: ...2 6 Pressure zone 3 Fig 3 3 External pilot air and separation of pressure zones Please note Make sure that pressure zones which are supplied via separator plates are sufficiently pressurized or ex hau...

Страница 38: ...on the tool you are using Screw connector with hexagon socket head any se quence is possible Screw connector with external hexagon socket head connection must be made from left to right space for wren...

Страница 39: ...the left hand end plate 12 14 Auxiliary pilot air M5 QS4 Screw connector in the left hand end plate 3 5 Exhausted M7 QS6 Connections in the right hand end plate for ducted exhaust air for silencers 82...

Страница 40: ...1 Valve terminal 1 2 Common 3 5 3 Common 82 84 4 Valve terminal 2 5 Central 3 5 6 Central 82 84 1 2 3 4 5 2 2 6 3 Fig 3 5 Common lines with non return valves Please note The exhaust is passed through...

Страница 41: ...ing they guarantee reliable isolation in accordance with EN 60950 VDE 0805 Please note By the use of PELV power units protection against electric shock protection against direct and indirect contact i...

Страница 42: ...in connection Connecting the multipin cable Caution Long signal cables reduce the immunity to interference Do not exceed the maximum permitted signal cable length of 10 m Detailed information on fitti...

Страница 43: ...Commissioning 4 1 Festo P BE CPVSC EN en 0112NH Chapter 4...

Страница 44: ...4 Commissioning 4 2 Festo P BE CPVSC EN en 0112NH Contents 4 Commissioning 4 1 4 1 General instructions 4 3 4 2 Testing the valves 4 5 4 3 Eliminating faults 4 11...

Страница 45: ...g the valve terminal under the following conditions with the safety start up valve slow build up of pressure and when there are electric signals e g after EMERGENCY STOP Apply the auxiliary pilot air...

Страница 46: ...complete supply The table below shows the effects of slow start up pressuriza tion when there are electric signals External auxili ary pilot air Pressure increase in complete supply Pressure increase...

Страница 47: ...allation The CPV SC valve terminal should be commissioned as fol lows Commissioning variants Activity Preliminary test of the pneu matic tubing Testing the valve cylinder com bination by means of the...

Страница 48: ...fined switching states of the valves You should use the manual override especially when commis sioning the pneumatic system in order to check the function ing and operation of the valve or the valve c...

Страница 49: ...of the manual override actuations to the valves is as follows 1 2 3 1 Single solenoid valves Ident Code D N K M Double solenoid valves Ident Code J 1 Manual override to pilot solenoid 14 2 Manual over...

Страница 50: ...ne Testing Proceed as follows 1 Switch on the compressed air supply 2 Check the functioning and operation of each individual valve cylinder combination by actuating the manual over ride as shown in th...

Страница 51: ...plunger The spring resets the plunger of the manual override to the starting position Moves back to the basic position not with 5 2 way double solenoid valve Ident Code J Caution Before commissioning...

Страница 52: ...lve Moves to the switching position Leave the plunger in the lower position Remains in the switch position Then turn it 90 in an anti clockwise direction Then release the plunger Moves back to the bas...

Страница 53: ...tched off Air escapes from the common line connections from the work line connections between the modules Basic position Switch position Basic position Check the seal ring or the tube fit tings After...

Страница 54: ...e 3 5 82 84 Faultless Non return valves in common exhaust line Applies in the case of several systems with centrally ducted exhaust Vacuum operation low pres sure operation Separately supplied closed...

Страница 55: ...PV SC valve terminal is ready for operation The LEDs are assigned to the valve locations in numerically ascending order Therefore LED 0 is assigned to valve location 0 etc The valve locations are numb...

Страница 56: ...ition of the valve Meaning Yellow out Basic position Logical 0 no signal Yellow alight Switch position Logical 1 signal present Basic position Logical 1 but Operating voltage of outputs below per mitt...

Страница 57: ...Maintenance and conversion 5 1 Festo P BE CPVSC EN en 0112NH Chapter 5...

Страница 58: ...ntenance and conversion 5 2 Festo P BE CPVSC EN en 0112NH Contents 5 Maintenance and conversion 5 1 5 1 Cleaning replacing the large area silencer 5 3 5 2 Fitting removing components in valve location...

Страница 59: ...ay you can ensure that the large area silencer functions correctly and that the valves operate correctly Proceed as follows 1 Loosen and remove the screws in the fastening frame 2 Remove the silencer...

Страница 60: ...before undertaking installation and or maintenance work the compressed air supply the power supply for the valve solenoid coils You can thereby avoid uncontrolled movements of loose tubing unexpected...

Страница 61: ...do not remove the tie rods 2 Pull the valve terminal apart so that there is a gap of at least 2 mm to the left and the right of the component to be replaced 3 1 2 1 Components to be replaced 2 Tie rod...

Страница 62: ...Removing a component in a valve location Fitting a component Please note The valve with the work connection sub base is a unit tested for leakage by Festo Do not disconnect the screw connectors in th...

Страница 63: ...correct operation of the double solenoid valve 2 If you wish to add a double solenoid valve you must re move two other components for each double solenoid valve 3 Place the component on the tie rod Pr...

Страница 64: ...sion 5 8 Festo P BE CPVSC EN en 0112NH Fitting the CPV SC valve terminal Fasten the right hand wall fastening with two M3 screws of sufficient length to the wall Complete the pneumatic and electric co...

Страница 65: ...Technical appendix A 1 Festo P BE CPVSC EN en 0112NH Appendix A...

Страница 66: ...A Technical appendix A 2 Festo P BE CPVSC EN en 0112NH Contents A Technical appendix A 1 A 1 Accessories A 3 A 2 Technical specifications A 4 A 3 Overview of end plates A 9...

Страница 67: ...QSC 4H QSC 6H CPV SC valve terminal with MP connection Ready to use multipin cable suitable for drag chain Flat band cable Plug connector for flat band cable KMP6 15 P 12 Flat cable with round conduc...

Страница 68: ...C Corrosion protection as per FN 940070 KBK 1 Mounting position As desired Torques Fastening screw for wall support Tie rod Large area silencer element on the end plate 0 6 0 2 Nm 0 8 0 2 Nm 0 4 0 1 N...

Страница 69: ...al Approx weight Weight Electrical sub base with MP connection End plate set with QS4 connection Per valve location 44 g 71 g 35 g Caution Operate the CPV SC valve terminal only with the media describ...

Страница 70: ...nally branched from 1 With externally supplied auxiliary pilot air 1 compressed air 12 14 auxiliary pilot air 3 7 bar 6 bar 3 7 bar 0 9 7 bar 3 7 bar Manual override Locking or non locking 1 Control p...

Страница 71: ...t 3 5 Auxiliary pilot air 12 14 82 84 Work air 2 4 M7 QS6 or QS1 4 M7 QS6 or QS1 4 M5 QS4 or QS5 32 M5 QS4 QS3 QS5 32 or QS1 8 Switching frequency 10 Hz Electric components Electromagnetic compatibili...

Страница 72: ...A Technical appendix A 8 Festo P BE CPVSC EN en 0112NH Please note Data on the electrics of the CPV SC valve terminal with multipin connection are enclosed with the product...

Страница 73: ...nds for manual override 14 or for coil 14 These are not logic designations The following valve sub bases are available for the CPV SC valve terminal Valve sub bases 12 14 14 82 84 2 1 Ident Code D Met...

Страница 74: ...g reset 82 84 2 14 12 14 1 3 3 5 5 4 Ident Code M Method of operation Single solenoid 5 2 way valve pneumatic spring reset 82 84 2 14 12 14 1 3 3 5 5 4 12 Ident Code J Method of operation Double solen...

Страница 75: ...Index B 1 Festo P BE CPVSC EN en 0112NH Appendix B...

Страница 76: ...B Index B 2 Festo P BE CPVSC EN en 0112NH Contents B Index B 1...

Страница 77: ...mmon pneumatic lines 3 14 Components Identification code 1 4 Valve sub bases A 9 Compressed air Requirements A 5 Connections Electrical CPV SC valve terminal with MP connection 1 7 Pneumatic 1 6 A 7 C...

Страница 78: ...ification code 1 4 Impairment of function 4 11 Important user instructions VII L Large area silencer Cleaning replacing 5 3 LED display Valves 4 13 Low pressure operation 3 15 4 12 M Manual override 1...

Страница 79: ...Overview of components 1 5 P Pictograms VIII Pneumatic operating status 4 12 Power consumption A 7 Pressure range A 6 Pressure zones 3 9 3 10 S Service V Size of connection of pneumatic screw connecto...

Страница 80: ...E CPVSC EN en 0112NH T Target group V Text markings VIII Tightening torques A 4 Tubing variants 3 7 V Vacuum operation 3 15 4 12 Valve sub bases 1 4 A 9 Valve switching times A 7 Valve test 4 8 Vibrat...

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