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9.1 Preliminary remarks

Malfunctions are frequently caused by incorrect operation of the

machine or insufficient maintenance. Whenever a fault occurs you

should therefore thoroughly read these instructions on correct

operation and maintenance.

If you cannot locate the cause of a fault or rectify it yourself by fol-

lowing the trouble shooting chart, you should contact our customer

service department.

Troubleshooting – Preliminary remarks

DFP11

104

Содержание Dynapac DFP11

Страница 1: ...Operating Instruction Maintenance Instruction Original Operating Instructions DFP11 Forward plate S N 101 925 26 1001 S N 101 925 32 1001 DL8 204 01 EN 02 2020...

Страница 2: ...ding toluene and benzene which are known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Breathing diesel engine exhaust exposes you to chemicals known...

Страница 3: ...ions 22 3 3 3 Modifications and alterations to the machine 22 3 3 4 Damage defects misuse of safety devices 22 3 4 Handling fuels and lubricants 23 3 4 1 Preliminary remarks 23 3 4 2 Safety regulation...

Страница 4: ...the rubber buffers 54 5 6 Checking the water level topping up 55 6 Operation 57 6 1 Mounting the guide handle 58 6 2 Starting the engine 59 6 3 Operation 62 6 4 Switching the water sprinkling system o...

Страница 5: ...exciter housing 93 8 8 7 Replacing the air filter 94 8 9 As required 96 8 9 1 Cleaning the cooling fins and the cooling air intake openings 96 8 9 2 Cleaning the machine 97 8 9 3 Cleaning the water sp...

Страница 6: ...Table of contents DFP11 6...

Страница 7: ...1 Introduction Introduction DFP11 7...

Страница 8: ...g maintenance and repair measures to maintain the functional safety of your machine A description of all necessary maintenance work maintenance intervals as well as information on fuels and lubricants...

Страница 9: ...t constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH We wish you successful work with your Dynapac machine Introduc...

Страница 10: ...Engine type Engine number Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg 1 2 B 924 0001 Fig 1 Machine type p...

Страница 11: ...2 Technical data Technical data DFP11 11...

Страница 12: ...42 7 542 21 3 500 19 7 Dimensions in millimetres Dimensions in inch Weights Operating weight CECE 108 238 kg lbs Basic weight 107 236 kg lbs Water spraying system optional equipment 10 22 kg lbs Trans...

Страница 13: ...power SAE J 1349 3 6 4 8 kW hp Rated speed 3600 min 1 Drive system mechanical Exciter system Frequency 92 5520 Hz vpm Centrifugal force 25 5620 kN lbf Amplitude 1 75 0 069 mm in Water sprinkling syst...

Страница 14: ...ed acc to ISO 3744 and EN 500 2 1 2 Vibration data Vector total of the weighted effective acceleration in three orthog onal directions Total vibration value ahv 4 1 m s2 on crushed rock determined acc...

Страница 15: ...3 Concerning your safety Concerning your safety DFP11 15...

Страница 16: ...s n generally accepted safety and road traffic regulations n country state specific safety regulations It is the duty of the operator to be acquainted with the safety regu lations and to apply these a...

Страница 17: ...ctices for safe and environment friendly disposal of fuels and lubricants as well as replacement parts 3 1 3 Personal protective equipment Depending on the work to be carried out personal protective e...

Страница 18: ...use This machine must only be used for n Compaction of all types of soils n Repair work on all types of soil n Paving of walkways n Work in trenches n Underfilling and compaction of hard shoulders Int...

Страница 19: ...g and lashing points specified in these instructions must be used It is prohibited to use other lifting and lashing points e g guide handle steering rod 3 1 6 Estimated service life of the machine If...

Страница 20: ...regular safety inspections 3 2 2 Expert qualified person An expert qualified person is a person who based on his her pro fessional education and experience has profound knowledge in the field of const...

Страница 21: ...operate the machine Persons under the influence of alcohol medication or drugs are not allowed to operate service or repair the machine Maintenance and repair work requires specific knowledge and must...

Страница 22: ...be informed about the dangers that arise from the operation of the machine 3 3 2 Regular safety inspections Have the machine inspected by an expert qualified person as required for the conditions the...

Страница 23: ...name of substance n possible dangers n composition information on constituents n first aid measures n fire fighting measures n measures in case of accidental release n handling and storage n limitati...

Страница 24: ...Health hazard caused by contact with gasoline Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel fumes Do not swallow gasoline Avoid contact with gasolin...

Страница 25: ...with fuel sta bilizer Wear your personal protective outfit protective gloves protective clothing Do not inhale any fuel stabilizer fumes Do not swallow fuel stabilizer Avoid contact with fuel stabiliz...

Страница 26: ...aused by contact with oil Wear your personal protective equipment pro tective gloves protective clothing Do not inhale any oil vapours Avoid contact CAUTION Danger of slipping on spilled oil Immediate...

Страница 27: ...ne components Secure the machine on the transport vehicle against rolling slip ping and turning over Loads must only be attached and hoisted by an expert capable person Use only lifting gear and lifti...

Страница 28: ...other faults the machine must not be operated until these deficiencies have been corrected Do not operate the machine with defective indicators and control elements 3 6 2 Spark protection The spark p...

Страница 29: ...Avoid operation in closed or partly closed rooms or ensure ade quate ventilation when working in trenches Concerning your safety Start up procedure DFP11 29...

Страница 30: ...ual noises and development of smoke Perform trouble shooting and have the fault corrected Always keep a safe distance to excavation pit borders embank ments and edges Refrain from any work that could...

Страница 31: ...ition and heat sources Apply measures against electrostatic charging Do not spill any fuel Collect leaking fuel do not let it seep into the ground Wipe off spilled fuel Keep dirt and water away from t...

Страница 32: ...il catch running out oil and dispose of environ mentally When working on the air filter no dirt should fall into the air duct Do not work on the hot exhaust danger of burning Store used filters and ot...

Страница 33: ...been repaired When replacing safety relevant components only original spare parts must be used Repairs must only be performed by an expert qualified person When performing welding work on the machine...

Страница 34: ...RNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that are reproductive toxicants before taking into operation vor Inbetriebnahme avant la mise en ser...

Страница 35: ...65 Instruction sticker Wear ear defenders Information sticker Lifting point Fig 7 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer chemicals that are reprodu...

Страница 36: ...n sticker Guaranteed sound capacity level Information sticker Filler opening for petrol Information sticker Filler opening for water Fig 11 Fig 12 B DEC 0216 Gasoline Benzin Fig 13 B DEC 0218 Water Fi...

Страница 37: ...fore taking into operation vor Inbetriebnahme avant la mise en service anterior a la puesta en servicio weekly w chentlich hebdomadairement cada semana twice annual halbj hrlich tous les 6 mois cada 6...

Страница 38: ...plate example Made by Designation Type Nominal Power Operating Mass Year of Construction Serial No Made in Germany Ammerl nder Str 93 D 26203 Wardenburg B 924 0002 Fig 17 Concerning your safety Signa...

Страница 39: ...3 12 Safety components 1 2 B 230 0130 Fig 18 1 Heat protection cover 2 Belt guard Concerning your safety Safety components DFP11 39...

Страница 40: ...Concerning your safety Safety components DFP11 40...

Страница 41: ...4 Indicators and control elements Indicators and control elements DFP11 41...

Страница 42: ...iew Fig 19 1 Engine stop switch 2 Throttle lever 3 Choke lever 4 Recoil starter 5 Fuel valve 4 1 2 Engine stop switch Position OFF Ignition off Position ON Ignition on Fig 20 Indicators and control el...

Страница 43: ...Idle speed Position MAX Maximum speed 4 1 4 Choke lever Position Left Choke closed Position Right Choke open 4 1 5 Recoil starter B HON 0041 Fig 21 B HON 0042 Fig 22 B GEN 0084 Fig 23 Indicators and...

Страница 44: ...4 1 6 Fuel valve Position Left Fuel valve closed Position Right Fuel valve open B HON 0043 Fig 24 Indicators and control elements Engine DFP11 44...

Страница 45: ...2 1 Rotary button for water sprinkling system Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX 1...

Страница 46: ...4 3 Transport wheels Fig 27 1 Locking of guide handle 2 Locking of transport wheels Optional equipment Indicators and control elements Transport wheels DFP11 46...

Страница 47: ...4 3 1 Transport wheels with guide handle in middle position Fig 28 1 Locking of guide handle 2 Locking of transport wheels Optional equipment Indicators and control elements Transport wheels DFP11 47...

Страница 48: ...Indicators and control elements Transport wheels DFP11 48...

Страница 49: ...5 Checks prior to start up Checks prior to start up DFP11 49...

Страница 50: ...fixed settings WARNING Health hazard caused by fuels and lubricants Safety regulations and environmental protec tion regulations must be followed when han dling fuels and lubricants Chapter 3 4 Han dl...

Страница 51: ...and fuel lines and for leaks 2 Check the bolted connections are tight and secure 3 Check the machine for contamination and damage 4 Check the hydraulic oil cooler for dirt 5 Check the starter rope for...

Страница 52: ...stick and wipe it clean with a lint free clean cloth 3 Insert the dipstick into the oil filler socket do not screw it in but pull it out again to check the oil level The oil level must be between the...

Страница 53: ...ion or even damage of the engine If necessary fill in fuel through a screen filter Use only fuel of the permitted specification Chapter 8 2 2 Fuel on page 75 Protective equipment n Working clothes n S...

Страница 54: ...es n Protective gloves 1 Check the rubber buffer pairs left and right for tight fit cracks and tear offs Have damaged rubber buffers replaced by authorised service personnel immediately B SYM 1073 Fig...

Страница 55: ...ontaminated water can block the bore holes Fill only with clean water 3 If necessary fill in clean water 4 Close the cap Alternatively the water tank can also be removed and transported for filling 1...

Страница 56: ...Checks prior to start up Checking the water level topping up DFP11 56...

Страница 57: ...6 Operation Operation DFP11 57...

Страница 58: ...ment n Working clothes n Safety shoes n Protective gloves 1 Force the guide handle apart and plug it onto the brackets 2 Lock and secure the guide handle on both sides with clip pins B 230 0064 Fig 37...

Страница 59: ...on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pers...

Страница 60: ...ra tures are high the choke must remain open to prevent the engine from stalling Close the choke 5 Set the throttle lever to MIN position 6 Switch the engine stop switch to ON position B HON 0035 Fig...

Страница 61: ...ring the first attempt repeat the starting process 12 Open the choke bit by bit when the engine is running 13 Run the engine warm for approx 1 to 2 minutes in idle speed NOTICE Danger of engine damage...

Страница 62: ...ng on hot components Wear your personal protective equipment pro tective gloves protective clothing Avoid touching hot components WARNING Loss of hearing caused by too high noise bur dens Wear your pe...

Страница 63: ...e machine by means of the guide handle 4 For short work interruptions you should always return the throttle lever to MIN position idle speed Vibration is switched off Fig 46 Fig 47 Operation Operation...

Страница 64: ...rinkling system on or off with the rotary button Position 0 Water sprinkling system off turn anticlockwise Water sprinkling system on infinite adjustment of the sprinkling quantity up to position MAX...

Страница 65: ...ng protection n Working clothes n Protective gloves n Safety shoes 1 Park the machine on level and firm ground 2 Set the throttle lever to MIN position idle speed 3 NOTICE Danger of engine damage Do n...

Страница 66: ...4 Close the fuel valve completely 5 Secure the machine against unauthorised use B HON 0036 Fig 51 Operation Parking the machine in secured condition DFP11 66...

Страница 67: ...7 Loading transporting the machine Loading transporting the machine DFP11 67...

Страница 68: ...ing tackle must not be damaged by machine parts When lifting the machine make sure the load does not move in an uncontrolled way If necessary hold the load steady with guide ropes Protective equipment...

Страница 69: ...6 If necessary pull the machine by the handles or loops 1 on an even surface 1 B 230 0070 Fig 53 Loading transporting the machine Loading the machine DFP11 69...

Страница 70: ...ection Lifting tackle must not be damaged by machine parts Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Fasten the lashing tackle to the marked lashing point 2 Lash the...

Страница 71: ...le with the locking bolts 1 3 Unlock the locking bolts 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate The machine ca...

Страница 72: ...65 2 Lock the guide handle with the hook 1 3 Unlock the locking bolts 2 and fold down the transport wheels 4 Push the machine up by the guide handle and fold the trans port wheels under the base plate...

Страница 73: ...8 Maintenance Maintenance DFP11 73...

Страница 74: ...equipment Do not touch hot components Park the machine on horizontal level firm ground Perform maintenance work only with the engine shut down and the spark plug connector disconnected Make sure that...

Страница 75: ...e oil espe cially under low ambient temperatures SAE 10W 30 is recommended for general use You may alternatively use 15W 40 except under low tempera tures 8 2 1 3 Oil change intervals Oil change inter...

Страница 76: ...Please follow the instructions of the manufacturer concerning the correct mixing ratio and shelf life Mixing in fuel stabilizer does not regenerate old fuel 8 2 3 Oil for exciter shaft housing Use onl...

Страница 77: ...ation Chapter 8 2 2 Fuel on page 75 3 1 l 0 8 gal us Fuel stabilizer Specification Chapter 8 2 2 2 Fuel stabil izer on page 76 DL 009 940 20 as required Exciter shaft housing SAE 10W 40 Specification...

Страница 78: ...e engine oil Chapter 8 7 1 Changing the engine oil on page 83 2 Check engine and machine for leaks 3 Retighten the fastening screws on air filter exhaust and other attachments 4 Retighten the bolted c...

Страница 79: ...ainer 86 8 8 4 Replacing the V belt 89 8 8 5 Replacing the starter rope 91 8 8 6 Changing the oil in the exciter housing 93 8 8 7 Replacing the air filter 94 As required 8 9 1 Cleaning the cooling fin...

Страница 80: ...orch Do not continue to use a damaged air filter ele ment If in doubt use a new air filter Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles 1 Park the machine...

Страница 81: ...by moving the gun up and down inside the element until it is free of dust 9 In case of excessive dirt replace the paper element 10 Clean the foam element 5 in warm soapy water rinse it and let it dry...

Страница 82: ...seal 5 16 Insert the filter element 4 correctly and tighten it with the wing nut 3 17 Tighten the cover 2 with the wing nut 1 18 Dispose of the filter element if replaced in an environmen tally friend...

Страница 83: ...t components Wear your personal protective equipment protective gloves protective clothing Avoid touching hot components Clean the area around oil dipstick 1 and drain plug 3 3 Unscrew the oil dipstic...

Страница 84: ...ark plug using a 13 16 inch spark plug spanner 5 Check the electrode gap of the new spark plug with a feeler gauge if necessary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 6 Screw in the ne...

Страница 85: ...seal 3 5 Set the piston to the top dead centre position of the compres sion stroke For this purpose align the alignment mark 2 on the starter disc to the top bore 1 Valve clearance Intake valve IN 0...

Страница 86: ...e slurry filter and fuel strainer DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep away f...

Страница 87: ...filter 1 5 Clean filter bowl and filter in a non inflammable solvent dry them thoroughly afterwards 6 Open the fuel valve and collect running out fuel 7 Close the fuel valve B HON 0036 Fig 77 1 2 3 B...

Страница 88: ...tank 12 Loosen the hose clamp 1 and pull off the fuel hose 13 Unscrew the fuel strainer 3 with the seal 2 14 Clean the fuel strainer check the condition of the screen replace if necessary 15 Turn the...

Страница 89: ...lothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 2 Allow the engine to cool down 3 Loosen the fastening screws 2 and...

Страница 90: ...ith fastening screws 2 10 Check the V belt tension again after 25 operating hours tighten if necessary 8 8 4 1 Checking the frequency of the base plate Keep feet and hands clear of the vibrating base...

Страница 91: ...Chapter 2 Technical data on page 11 5 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 6 If frequency incorrect n Check the engine speed n Check the V belt n If...

Страница 92: ...il 2 to the housing 5 with a cable strap 1 7 Untie the knots of the starter rope at both ends and remove the old starter rope 8 Thread in the new starter rope 3 and fix it with knots on both ends 9 CA...

Страница 93: ...ts on page 77 Protective equipment n Working clothes n Protective gloves 1 Park the machine on level ground 2 Park the machine in secured condition Chapter 6 5 Parking the machine in secured condition...

Страница 94: ...damage Do not start the engine after having removed the air filter Protective equipment n Working clothes n Safety shoes n Protective gloves 1 Park the machine safely Chapter 6 5 Parking the machine...

Страница 95: ...nsert the filter element correctly 8 Install the rubber seal 5 9 Insert the filter element 4 correctly and tighten it with the wing nut 3 10 Tighten the cover 2 with the wing nut 1 11 Dispose of the o...

Страница 96: ...n Working clothes n Protective gloves n Safety goggles 1 Park the machine safely Chapter 6 5 Parking the machine in secured condition on page 65 2 Allow the engine to cool down 3 Remove dried dirt wi...

Страница 97: ...d corrosion 3 Look for the cause of oily contamination and have any leaks sealed by our customer service 8 9 2 Cleaning the machine NOTICE Danger of engine damage caused by reduced cooling Immediately...

Страница 98: ...tank with a strong water jet until all dirt has run out 4 Fill the water tank with clean water and close the cap 8 9 4 Servicing the V belt Protective equipment n Working clothes n Safety shoes n Pro...

Страница 99: ...NOTICE Danger of engine damage Do not use spark plugs with incorrect heat value Protective equipment n Working clothes n Protective gloves Tool n 13 16 inch spark plug spanner 1 Park the machine in s...

Страница 100: ...8 9 6 1 Measures before shutting down DANGER Danger to life caused by explosive gas air mixes Do not allow gasoline to come into contact with hot components Smoking and open fire is prohibited Keep aw...

Страница 101: ...wl 2 and the O ring 1 4 Open the fuel valve and collect running out fuel 5 Close the fuel valve 6 Install the drain plug with the seal on the carburettor 7 Assemble the filter bowl with the O ring 8 D...

Страница 102: ...the engine to protect it against dust and moisture 4 A machine with conserved engine must be clearly marked by attaching an information sign 8 9 6 2 Measures before restarting DANGER Danger to life ca...

Страница 103: ...9 Troubleshooting Troubleshooting DFP11 103...

Страница 104: ...ce Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance If you cannot locate the cause of a fault or rectify it yourself by fol lowing t...

Страница 105: ...il starter Spring broken Replace the recoil starter Starter rope of recoil starter does not return to initial position Recoil starter dirty Clean the recoil starter Insufficient pretension of the spri...

Страница 106: ...nge the fuel Engine oil level too low Check the engine oil level top up if nec essary Engine runs with high speed but no vibration Centrifugal clutch defective Have it checked by qualified expert per...

Страница 107: ...nition Do not spill any gasoline Protective equipment n Working clothes n Safety shoes n Protective gloves n Safety goggles Tool n 13 16 inch spark plug spanner 1 Allow the engine to cool down 2 Close...

Страница 108: ...essary adjust the gap Nominal value 0 7 0 8 mm 0 028 0 032 in 12 Screw the used spark plug carefully in by hand and once the sealing surface of the used spark plug is in contact tighten it for another...

Страница 109: ...10 Disposal Disposal DFP11 109...

Страница 110: ...is prohibited Keep gasoline away from heat sources sparks and other sources of ignition Do not spill any gasoline Components that previously contained gaso line must not be cut with a cutting torch W...

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