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7

 

 

SECTION 3 -

 

SERVICING AND CONVERSION

 

BEFORE ATTEMPTING ANY  SERVICING, TURN  OFF 

GAS  SHUTOFF  VALVE  AND  ELECTRICAL  SUPPLY. 

TAKE STEPS TO ENSURE THAT THESE CANNOT BE 

INADVERTENTLY TURNED ON.

 

AFTER ANY MAINTENANCE  TASK,  CHECK  UNIT TO 

ENSURE  THAT  IT  PERFORMS  SAFELY  AND 

CORRECTLY AS DESCRIBED IN SECTION 2.5.

 

ALWAYS CHECK FOR GAS LEAKS.

 

3.1 GAS CONVERSION

 

(Natural to propane or propane to natural)

 

This model is suitable for field conversion. A kit with fitting 

instructions can be supplied upon request.

 

 

3.2 INTEGRAL COMPONENTS

 

Check and service the following parts regularly:

 

1. Oil ingress to electrical components.

 

2. Flue for any blockages.

 

3. Visual inspection of components and fryer pan.

 

4. Temperature limit thermostat calibration.

 

 

 

3.3 ACCESS PROCEDURES

 

Before removal of any fryer components:

 

a) Ensure appliance electrical and gas supply has been 

shut off and cannot be accidentally turned back on.

 

b)  Allow oil to cool before any operation that requires pan 

to be drained.

 

c) Only use parts specified by the manufacturer.

 

d)  All components replaced MUST be fully checked after 

fitting to ensure safe operation.

 

e) A full pre-commissioning check as detailed in Section

 

2.5 should be carried out.

 

 

 

3.4 GAS CONTROL VALVE

 

a) Remove  RH  side  panel  (fixing  behind  control  panel, 

hex bolt below panel at front and 3 fixings at rear) and 

rear control compartment cover (3 fixings).

 

b) Unplug valve control wires.

 

b) Split pipe work from both sides of valve.

 

c) Disconnect pilot pipe.

 

d) Remove screws holding valve to bracket.

 

e) Replace in reverse order. Check system for gas leaks.

 

f)  Reset burner pressure as detailed in Section 1.4.

 

 

 
 
 

3.5 PILOT/IGNITER/SENSOR ASSEMBLY

 

a)  Open  door  and  remove  oil  bucket  splash  cover  by 

means of two screws on each leg at front and slide out 

through door.

 

b) Disconnect electrode and ignition wires.

 

c) Using a screwdriver and 8mm spanner, remove pilot 

assembly and bracket from burner.

 

d) Drop assembly and remove pilot pipe.

 

e)  Replace parts in reverse order. Ensure that a good 

earth connection has been made.

 

 

3.6 BURNER

 

a) Remove pilot/igniter/sensor assembly as Section 3.5.

 

b) Remove drain handle.

 

c) Split incoming gas connection to manifold.

 

d) Undo two middle mounting bolts and remove two front 

burner  retention  bolts  and  slide  burner  forward  until 

it  clears  rear  retention  mountings.  Carefully  drop 

burner.

 

e)  Re-connect in reverse order.

 

f)  Gas leak check manifold and pilot gas connections.

 

 

 

3.7 BURNER RESET SWITCH, ON/OFF SWITCH 

and FILTRATION PUMP SWITCH

 

a) Remove control panel by undoing fixings at top and 

bottom of control panel and unplug control panel.

 

b) Undo 2 fixings and hinge down switch mounting panel.

 

c)  Remove  electrical  connections  from  switch.  Remove 

switch  by  squeezing  side  fixings  and  pushing  it 

through aperture.

 

d)  Replace part in reverse order.

 

 

 

3.8 BURNER LOCK OUT NEON

 

a) Remove control panel by undoing fixings at top and 

bottom of panel. Unplug panel.

 

b)  Undo 2 fixings and hinge down switch mounting panel.

 

c)  Remove  electrical  connections  and  remove  neon 

retention nut.

 

d)  Replace part in reverse order.

 

Содержание G3840

Страница 1: ...er in Charge for reference during servicing Further to this the user instructions should be handed over to the user having had a demonstration of the operation and cleaning of the appliance PREVENTATI...

Страница 2: ...clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unb...

Страница 3: ...learance of at least 150mm to rear between unit and any combustible wall Important If fryer is to be installed with other appliances then the instructions for every model should be consulted to determ...

Страница 4: ...ross 1 7 INJECTOR SIZES Natural Gas Burner Pilot 2 x 2 6mm Polidora G31 2 Propane Gas Burner Pilot 2 x 1 7mm Polidora G25 SECTION 2 ASSEMBLY and COMMISSIONING The gas supply piping and connection to a...

Страница 5: ...n thermostat demands heat i e oil temperature is more than 5 C below temperature setting Extinguishes when desired temperature is reached Figure 3 Additional Controls 3 Burner Lock Out Reset Switch Re...

Страница 6: ...Using The Controller Section 6 2 3 2 5 2 Checking Oil Filtration Pump To check operation of oil filtration pump refer to Section 7 Important After installation the responsible technician should check...

Страница 7: ...m both sides of valve c Disconnect pilot pipe d Remove screws holding valve to bracket e Replace in reverse order Check system for gas leaks f Reset burner pressure as detailed in Section 1 4 3 5 PILO...

Страница 8: ...ace in reverse order Note Check for oil leaks before replacing any panels 3 13 IGNITION CONTROL BOX a Remove rear compartment cover b Unplug valve and control plugs Remove ignition detector and earth...

Страница 9: ...SIONS 187 24 min 26 max Timer Pump Settings Set for 230V Operating thermostat probe Set to 0 8 8 3 6 Setto10minutes 10 Safety thermostat probe Operating and Safety Thermostat Wu Set to Wu 23 17 5 258...

Страница 10: ...r supply failure Please ensure that any plastic coated items are removed prior to use Before operation pan requires to be washed out and thoroughly dried Discolouration of heated parts is caused by fa...

Страница 11: ...oil temperature will then be governed by controller to desired set temperature selected by user on the control knob SECTION 7 CHANGING FILTERING THE OIL Warning After filtering wait 30 seconds before...

Страница 12: ...ll liquid has been drained from fry pot The following procedure should be undertaken AT LEAST DAILY IMPORTANT Disconnect electrical supply before any cleaning commences Warning Oil must be allowed to...

Страница 13: ...rature probe Ensure FAT MELT CYCLE is selected for this process Note Fry plate will lower slowly into fry pot as solid fat melts Warning If fry plate does not sit flat lift plate from centre slightly...

Страница 14: ...SECTION 11 WIRING DIAGRAM for G3840 14...

Страница 15: ...SECTION 11 WIRING DIAGRAM for G3840F 15...

Страница 16: ...CIRCUIT DIAGRAM for G3840 16...

Страница 17: ...CIRCUIT DIAGRAM for G3840F 17...

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