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6

 

 

2.5 PRE-COMMISSIONING CHECK

 

1.  Clean  out  pan  thoroughly  using  hot  water  and 

detergent. Rinse out and dry thoroughly.

 

Note

 

For   further   detail   with   regard   to   cleaning,   refer   to 

Section 8.

 

2.  Ensure  drain  valve  is  closed.  Fill  pan  with  clean 

cooking  oil  to  -MIN-  (maximum  cold  fill  mark) 

indicated on fryplate. (See Figure 5)

 

Note: MAX refers to maximum hot fill mark.

 

3.  With gas supply still shut off, turn on electrical mains 

supply.

 

4.  Open  door  and  press  temperature  limit  thermostat 

reset  button  (red),  refer  to  Section  2.6.  Set  burner 

switch to Position 'I' (ON position).

 

5.  Turn control knob to desired temperature (140

C)  and 

heat  demand  indicator  will  illuminate  (Figure    2, 
item 4).

 

6.  Fryer  ignition  sequence  will  commence  and  spark 

may be heard before unit locks out.

 

Note:  Ignition  system  will  attempt  a  second  sequence, 

14  seconds  after  completion  of  first  try  if  no  flame  is 

detected during first attempt. (Unit will only lock out after 

2nd attempt).

 

7.  Neon  next  to  burner  switch  inside  door  will 

illuminate  to  indicate  lockout  has  occurred  and  that 

no  burner  flame  is  present.  G3840  /  G3840F 

Additional controls - Item 2 on Figure 3.

 

8.  Turn gas supply on.

 

9.  Press  lockout  reset  switch.  See  Figure  3  (Lock  out 

indicator will extinguish).

 

10. Burner will ignite and heat indicator will illuminate to 

signify that burner is on.

 

If lockout should occur, repeat Steps 9 -10 until air is 

bled from supply and burner lights.

 

11. When  burner  flame  is  established,  check  for  gas 

leaks. Care should be taken because mains voltage 

is present.  Isolate after gas checks.

 

2.5.1 Checking Controller Operation

 

To  check  operation  of  controls,  refer  to  Using  The 

Controller - Section 6.2.3.

 

2.5.2 Checking Oil Filtration Pump

 

To  check  operation  of  oil  filtration  pump,  refer  to 

Section 7.

 

Important

 

After installation, the responsible technician should check 

for gas leaks and ensure the appliance is operating safely 

and satisfactorily before handing over to the user.

 

 

2.6 TEMPERATURE LIMIT THERMOSTAT

 

The unit is equipped with an additional temperature limit 

thermostat, independent of main controller.

 

In  the  case  of  operating  thermostat  failure,  allowing  oil 

temperature to rise above predetermined legislation safe 

zone (230

C), limit device will activate and cut power to 

controller.  It  will  also  stop  the  flow  of  gas  to  burner, 

refer to Figure 3.

 

a) Turn burner and temperature controls ON/OFF knob 

to OFF position.

 

b)  Allow oil to cool below 180

C

 

c)  Reset  red  button  on  limit  thermostat  with  a  pen  or 

similar item, refer to Figure 3.

 

d)  Turn burner and temperature controls ON/OFF knob 

to ON position.

 

e) Re-select temperature.

 

f)  If limit thermostat reactivates carry out fault finding on 

temperature control circuitry.

 

 

2.7 INSTRUCTION TO USER

 

After  installing  and  commissioning  appliance,  please 

hand  Instructions  to  user  or  purchaser  and  ensure  that 
the person(s) responsible understands the instructions to 

correctly operate and clean unit in a safe manner.

 

Emphasis should be given to safe operation and use of 

drain  valve  and  oil  bucket.  Oil  bucket  should  not  be 

overfilled to allow safe movement. Oil should be allowed 

to cool before any manual handling.

 

Note:  The  oil  container  may  be  heavy.  Drain  small 

amounts  at  a  time  if  necessary,  before  lifting  container. 

Manual handling regulations should be observed.

 

It is important to ensure that location of gas shut-off valve 

is made known to user and that procedure for operation 

in an emergency be demonstrated.

 

Содержание G3840

Страница 1: ...er in Charge for reference during servicing Further to this the user instructions should be handed over to the user having had a demonstration of the operation and cleaning of the appliance PREVENTATI...

Страница 2: ...clearly caused by misuse Where an engineer finds no fault with a product that has been reported faulty Re setting or adjustment of thermostats when unit is operating to specification Cleaning and unb...

Страница 3: ...learance of at least 150mm to rear between unit and any combustible wall Important If fryer is to be installed with other appliances then the instructions for every model should be consulted to determ...

Страница 4: ...ross 1 7 INJECTOR SIZES Natural Gas Burner Pilot 2 x 2 6mm Polidora G31 2 Propane Gas Burner Pilot 2 x 1 7mm Polidora G25 SECTION 2 ASSEMBLY and COMMISSIONING The gas supply piping and connection to a...

Страница 5: ...n thermostat demands heat i e oil temperature is more than 5 C below temperature setting Extinguishes when desired temperature is reached Figure 3 Additional Controls 3 Burner Lock Out Reset Switch Re...

Страница 6: ...Using The Controller Section 6 2 3 2 5 2 Checking Oil Filtration Pump To check operation of oil filtration pump refer to Section 7 Important After installation the responsible technician should check...

Страница 7: ...m both sides of valve c Disconnect pilot pipe d Remove screws holding valve to bracket e Replace in reverse order Check system for gas leaks f Reset burner pressure as detailed in Section 1 4 3 5 PILO...

Страница 8: ...ace in reverse order Note Check for oil leaks before replacing any panels 3 13 IGNITION CONTROL BOX a Remove rear compartment cover b Unplug valve and control plugs Remove ignition detector and earth...

Страница 9: ...SIONS 187 24 min 26 max Timer Pump Settings Set for 230V Operating thermostat probe Set to 0 8 8 3 6 Setto10minutes 10 Safety thermostat probe Operating and Safety Thermostat Wu Set to Wu 23 17 5 258...

Страница 10: ...r supply failure Please ensure that any plastic coated items are removed prior to use Before operation pan requires to be washed out and thoroughly dried Discolouration of heated parts is caused by fa...

Страница 11: ...oil temperature will then be governed by controller to desired set temperature selected by user on the control knob SECTION 7 CHANGING FILTERING THE OIL Warning After filtering wait 30 seconds before...

Страница 12: ...ll liquid has been drained from fry pot The following procedure should be undertaken AT LEAST DAILY IMPORTANT Disconnect electrical supply before any cleaning commences Warning Oil must be allowed to...

Страница 13: ...rature probe Ensure FAT MELT CYCLE is selected for this process Note Fry plate will lower slowly into fry pot as solid fat melts Warning If fry plate does not sit flat lift plate from centre slightly...

Страница 14: ...SECTION 11 WIRING DIAGRAM for G3840 14...

Страница 15: ...SECTION 11 WIRING DIAGRAM for G3840F 15...

Страница 16: ...CIRCUIT DIAGRAM for G3840 16...

Страница 17: ...CIRCUIT DIAGRAM for G3840F 17...

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