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us - Power Drive System. 

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uick

 R

eference. Ref.2003

QCQR-27/36

7.3

Electrical installation

Mains connection

The FAGOR QC-PDS system is designed to be
connected to a three-phase mains with line voltages
between 400 (1-10%) V AC and 480 (1+10%) V AC and
line frequencies between 48 ... 62 Hz.
Certain mandatory protection devices must be added to
the lines that extend from mains to the FAGOR QC-PDS
system. Others are optional.

Protection fuses

On the lines coming from the mains

To protect the QC-PDS system, fuses must be included

on the lines coming from the mains

.

Recommended fuses

Any of the fuses in the previous table may be installed to
obtain the maximum power. In cases where it is
oversized, the fuse value should be adjusted to the
actual requirements of the machine.

For the lines that reach the A20 connector of auxiliary
power supplies

The lines leading to the integrated auxiliary power
supply in the QC-PS-025 module via the A20 connector
require external time-lag protection fuses or a 2.5 A
circuit breaker, as this auxiliary power supply does not
have its own built-in protection fuses. 

If the installed auxiliary power supply is an external QC-
APS-15 or QC-APS3-15, then it will require external
protection fuses or a 6.3 A circuit breaker for the same
reasons explained above. 

Whether fuses or circuit breakers are installed, always
follow the local regulations in the country of destination
as well as machine safety if it has to comply with any
safety regulations.

Differential breaker

On a QC-PDS system, fault DC current, practically flat,
may come up besides the AC currents and pulsating DC
currents. This requires the use of a differential breaker.

Isolation transformer or Auto-Transformer

When the mains voltage must be isolated or adapted to
the levels required by the QC-PDS system, it may be
connected through an isolating transformer or an auto-
transformer. This element will also help reduce the
amount of harmonics on the line although it will not
guarantee the compliance with the EC regulation.

The connection may vary depending on the type of mains
and electromagnetic compatibility required by it.
If the type of mains does not require isolating
transformers and they only require a voltage adaptation;
we recomment to install auto-transformers instead of
isolating transformation.

MANDATORY.

Install the mains filter and the CHOKE in the positions
as indicated in the diagrams provided below.

INFORMATION

FAGOR does not supply the fuses, i.e., the QC-PDS
system does not include the fuses as accessories. See
recommended fuses.

MANUFACTURER

Nominal 

current

Nominal voltage 

DIN 43653

QC-PS-025

SIBA

20 189 04.50

50 A

660 V AC

20 412 04.50

50 A

660 V AC

50 138 06.40

40 A

660 V AC

20 412 20.50

50 A

690/700 V AC

QC-PS-045

SIBA

20 189 20.80

80 A

660 V AC

20 412 20.80

80 A

660 V AC

20 282 20.80

80 A

690 V AC

QC-RPS-030-FX

SIBA

20 189 20.80

80 A

660 V AC

20 412 20.80

80 A

660 V AC

20 282 20.80

80 A

690 V AC

QC-RPS-160-XX
SIBA

20 610 32. 215

315 A

660 V AC

Auxiliary power supply integrated into the QC-PS-025

SIBA

189140.2.5

T 2.5 A

500 V AC

19 A² s

i

QC-APS-15/QC-APS3-15 external auxiliary power supplies

SIBA

189020.6,3

T 6.3 A

500 V AC

80 A² s

MANDATORY.

Always install external protection fuses or circuit
breakers on the lines that feed auxiliary power supplies
via the A20 connector for the integrated QC-PS-025
model or the external QC-APS-15 and QC-APS3-15.

MANDATORY.

Install a universal type B breaker (valid for AC, pulsating
DC and flattened DC currents) and selective switch-off
(delayed switch-off). 

Note.

 The Siemens® type-B model

"5SZ6 468-0KG00", for example.

WARNING.

Never use AC type differential breakers. The use of
differential breakers sensitive to pulsating currents and,
overall, general purpose differential breakers can cause
undesired stops due to the high sensitivity of these
devices to pulsating currents.

INFORMATION.

As an alternative, Type A differential breakers may be
used with selective switch-off. They ar e m or e
economical than type-B ones and are usually valid for
QC-PDS systems with a FAGOR filter. The off current
must not be lower 500 mA and should have a selective
switch-off. 

Note.

 The Siemens® type A model "5SM3

745-8", for example.

WARNING.

Watch out for the total leak current when several
machines share a differential breaker. All of them may
add up to a considerable value.

MANDATORY.

When installing an isolating transformer, the secondary
must a have a star (Y) configuration with access to the
mid point which must be connected to grond.

i

Содержание QC-PDS

Страница 1: ...FAGOR AUTOMATION Ref 2003 QC PDS Quick Reference Original instructions FAGOR AUTOMATION...

Страница 2: ...age caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the usual...

Страница 3: ...d the Council of May 17 2006 with regard to machinery It also complies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of Feb...

Страница 4: ...61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2010 SIL 2 IEC 61508 2 2010 SIL 2 IEC 61508 4 2010 SIL 2 EN ISO 13849 1 2015 Cat 3 PL d which are certified in Certificate N...

Страница 5: ...id revision of this report are met The certified components are listed in report FA94809T in the current valid revision IEC 61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2...

Страница 6: ...certificado concorda com a vers o atual dos Regulamentos de Testes e Certificag o do Grupo T V S D www tuv sud com ps_regulations e assim torna se parceiro no Sistema de Certificag o de Produtos e Se...

Страница 7: ...y cause serious even fatal consequences WARNING or caution symbol It warns about a potentially dangerous situation Ignoring this warning may cause serious injuries even fatal or damages to the unit MA...

Страница 8: ...Terminals L1 L2 L3 FE Functional Earth Three phase power input to the auxiliary power supply Leds Color Function Red Amber Green D1 ON x x Over voltage D2 ON x x Over current D3 x x ON In the presence...

Страница 9: ...N Error Over temperature at the heatsink ix ON ON I Error Soft Start I blinking WARNING The DC BUS discharge period may extend for up to 10 min after the equipment has been disconnected from the elec...

Страница 10: ...voltage feedback X13A X13B Not available B10A B10B SERCOS III interface E21A Direct feedback input E21B Direct feedback input A17 DC BUS terminals A18 24 V DC electric power supply input D8 D9 Status...

Страница 11: ...g brake Only usable if there is a braking feed axis servomotor X13A Safe Torque Off STO for axis X13B Not available B10A B10B SERCOS III interface E21A Motor feedback input E21B Direct feedback input...

Страница 12: ...0 D11 Associated with the SERCOS III communication Removable access cover to DC BUS X13B SCHORR washers M10 Self locking nuts M10 DIN 6923 3x Version model label 4x SCHORR washers M10Self lockingnuts...

Страница 13: ...Function L1 L2 L3 Connection terminals for mains power L1 L2 L3 Connection terminals for the main power supply M6 bolts to connect the PE Tightening torque 5 N m L1 L2 L3 MAINS M6 bolts to connect the...

Страница 14: ...ARNING HEAT DANGER DO NOT TOUCH the surface of these resistors Remember that they can sometimes exceed temperatures of 300 C 572 F If it is installed in an easily accessible location precautions must...

Страница 15: ...ways ensure that there is no voltage in the DC BUS before handling the equipment A17 DC BUS QC CM 75 SIZE 1 Width 78 mm PE ground bolt M5 Tightening torque 3 N m Version model label Opening and closin...

Страница 16: ...With external thermsotat Units B1 B2 H1 H2 L1 L2 L3 L D I A B P L 6 5 12 1 thermostat out cables 2 5 mm ER TH 18 2200 in 7 48 2 63 14 96 4 21 y 4 40 11 81 mm 190 67 380 177 y 182 300 ER TH 18 1800 in...

Страница 17: ...ower supply QC PS 045 373 388 39 265 5 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 373 388 39 278 7 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 39...

Страница 18: ...QC DR X X FD2 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Units in mm Mass 6 0 kg 13 2 lb 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Units in mm Mass 10 6 kg 23 4 lb 49...

Страница 19: ...on 35 mm Screwdriver flathead 1 0x4 0 mm Stripped length 20 mm QC RPS F connector figure cod pin data A19 X11 030 045 X60 X12 A18 QC DR F QC DR FD2 connector figure cod pin data X11A B 007 012 07 07 1...

Страница 20: ...rangement Ignoring this warning MAY CAUSE THE DESTRUCTION of the resistor WITHOUT PRIOR WARNING If a lower power NON FAGOR resistor is to be installed ensure it has its OWN PROTECTION SYSTEM S16 MANDA...

Страница 21: ...19 W MAIN FILTER 75A A 20 W MAIN FILTER 275A 42 W QC BPM 100 5 W QC CM 75 0 W Module axis 4 8 kHz spindle S1 spindle S6 40 crest mean QC RPS 030 FX x 420 W 570 315 W QC RPS 160 XX x 1860 W 2100 1200 W...

Страница 22: ...ge MANDATORY The EMC directive defines equipment as any device or fixed installation This device is identified as a fixed installation and is meant to work inside an electrical cabinet according to ca...

Страница 23: ...stem complies with current regulations regarding immunity with simple shield MANDATORY Installations in large areas Different voltage sources Mains through several buildings reducing the current in th...

Страница 24: ...25 M5 45 32 314 MAINS LOAD A B A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 70 78 78 A B 8 12 5 12 5 15 R3 05 R3 25 5 7 1 R6 9 19 5 R3 7 9 19 5 3 N m M5 RECOMMENDED WASHER DIN 125 M5 INSTALL THE MAIN FI...

Страница 25: ...1 25 5 15 R3 05 3 N m M5 RECOMMENDED WASHER DIN 125 M5 A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 8 12 5 12 5 15 R3 05 373 39 39 QC DR 080 FX 39 39 39 39 156 156 QC RPS 030 FX QC APS3 15 39 39 39 45 3...

Страница 26: ...60 392 60 6 12 235 210 ARANDELA RECOMENDADA DIN 125 M5 3 N m M5 24 N m 122 B M10 M10 24 N m B A A MAIN FILTER 275A INSTALL THE MAIN FILTER 275A NEXT TO THE POWER SUPPLY M5 ARANDELA RECOMENDADA DIN 125...

Страница 27: ...does not require isolating transformers and they only require a voltage adaptation we recomment to install auto transformers instead of isolating transformation MANDATORY Install the mains filter and...

Страница 28: ...pole shielded MPC 1xS power ca bles supplied on request by FAGOR to make the power connections is shown in the attached table These are supplied without any pins The number of cable meters is availab...

Страница 29: ...g PUR Polyurethane resistant to chemical agents used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 30 V AC EN 503...

Страница 30: ...nts used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 35 V AC EN 50395 Approved UL AWM 80 C 30 V Approved CSA AW...

Страница 31: ...ference QC FBC FLEX e approx 6 3 6 7 mm Lengths 10 15 20 25 30 35 50 60 75 and 100 m Type SERCOS III Type C shielded industrial cable 4 Cat 5 wires twisted pairs Suitable for flexible assemblies espec...

Страница 32: ...rence 13 TEMP N C Polarity temperature thermistor N C 14 8 V DC Supply voltage 15 TEMP N C Polarity temperature thermistor N C MOTOR FEEDBACK IN QC DR X FX DIRECT FEEDBACK IN QC DR X FS2 MOTOR FEEDBAC...

Страница 33: ...90 700 V AC 50 A SIBA 20 412 20 50 EXAMPLE QC PS 025 A20 CONNECTOR AUXILIARY POWER SUPPLY L2 T2 L3 T3 T 2 5 A FUSES TIME LAG FE PE L2 L3 Example SIBA 189140 2 5 3x 400 480 VAC QC PS 025 PE S1 MECHANIC...

Страница 34: ...QCQR 34 36 QuerCus Power Drive System Quick Reference Ref 2003 User notes...

Страница 35: ...QuerCus Power Drive System Quick Reference Ref 2003 QCQR 35 36 User notes...

Страница 36: ...m Quick Reference Ref 2003 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation co...

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