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QCQR-20/36

Q

uer

C

us - Power Drive System. 

Q

uick

 R

eference. Ref.2003

6

Other elements

7

Installation

7.1

Location

Environmental considerations

Climate and cooling considerations

The temperature inside the electrical cabinet containing
the QC-PDS system must not exceed 55°C/131°F
(60°C/140°F with derating).

E21B

Direct feedback 

(single-axis)

B-axis

 motor feedback 

(dual-axis)

QC-BPM-100

connector

figure

cod. pin

data

X54

X56

A18

1

6

11

5

10

15

see section: 
power, feedback and 
grounding connections. 
SERCOS-III interface

Section

0.5 mm²

Length of 

socket

10 mm

Length to strip

8 mm

Min./max. 

tightening torque

0.5/0.6 N·m, 

< 4 mm²

0.7/0.8 N·m, 

> 4mm²

Min./max. section 0.2/10 mm²
Screwdriver

flathead, 0.6x3.5 mm

Stripped length

10 mm

Min./max. 

tightening torque 0.4/0.5 N·m
Section

2.5 mm²

Screwdriver

flathead, 0.6x3.5 mm

Stripped length

7 mm

ON

S1

S2

S3

S3 S2 S1 EXTERNAL RESISTOR

OFF OFF OFF

Protection disabled.

OFF OFF ON

ER+TH-18/1100

OFF ON OFF

ER+TH-18/1000+FAN

OFF ON ON

ER+TH-18/1800

ON OFF OFF

ER+TH-18/2200

ON ON OFF

Protection disabled.

ON OFF ON

ER+TH-18/1500+FAN ó 
ER+TH-18/2000+FAN ó

NON-FAGOR external resistor

· read warning ·

ON ON ON

ER+TH-18/1500+FAN ó 
ER+TH-18/2000+FAN ó

NON-FAGOR external resistor

· read warning ·

 

represents the moving element 

D1|D2|D3

.

 

A u x i l i a r y   p o w e r   s u p p l y   s t a t u s

indicator LEDs. 
Does not work for QC-PS-045 power supplies 

D4|D5|D6

.

 

Main power supply status indicator

LED's.

RESET

 button.

 

Does not work for QC-PS-045 power supplies

S16

. Micro-switches for the installed external

breaking resistor(s). Use the attached table to
determine the arrangement of the micro-switches
based on the external braking resistor model
installed on the QC-PS-

 power supply X15

connector.

WARNING.

 If you are installing an external 

NON-FAGOR

resistor and if its power is higher than any of the 

FAGOR

res is to rs lis te d in th at sa me cell then  se le ct the
indicated micro-switch arrangement. Ignoring this
warning 

MAY CAUSE THE DESTRUCTION

 of the resistor

WITHOUT PRIOR WARNING

. If a lower power NON-

FAGOR resistor is to be installed, ensure it has its 

OWN

PROTECTION SYSTEM

.

S16

MANDATORY.

The QC-PDS system which usually includes the
external safety controller is identified as a fixed
installation meant to always work inside an electrical
cabinet with an IP54 protection degree or greater.
Note that the start button, the E-stop button and
other elements may be installed outside the electrical
cabinet (enclosure). 

The units must be installed vertically. 

Access to the cabinet must be restricted to qualified
maintenance personnel, who must use a key or tool to
open the door or barrier, clearly marked with the
corresponding warning signs, as stipulated in section
3.5 of IEC 61800-5-1.

Terms

Regulation

Reference Test

Storage 

Ambient 
temperature

Meets:
IEC 60721-3-1 
IEC 61800-2

1K4, 
From -25 ºC to +60 ºC

Shipping 

Damp heat 

test 

(stationary 

state)

Meets:
IEC 60068-2-78 
IEC 61800-5-1

Disconnected power supply
40ºC +/-2ºC and 
93 % +2-3 % without 
condensation

Ambient 
temperature

Meets:

IEC 60068-2-1

CEI 61800-2

Packed
unit 
-25 °C to 70 ºC.

Operation

Ambient test. 
Cold

Meets:
CEI 61800-2

5 ºC in running 
conditions

Ambient test. 
Dry heat

Meets: 
IEC 60068-2-2, 
Bd test

Under nominal 
conditions of 45°C. 
Under running 
conditions between 5ºC 
and 55 ºC 
with derating (see derating 
characteristic).

Damp 
heat test 
(stationary 
state)

Meets: 
IEC 60068-2-78 
IEC 61800-5-1

Disconnected power supply. 
40 ºC +/-2 ºC
93% +2-3% 
non-condensing.

Installation 

altitude above 
mean 
sea level with-
out 

Meets: 
IEC 61800-5-1 
IEC 60664-1

Pollution degree 2 and 
altitude of 2 000 amsl

 under nominal conditions.

WARNING.

For use under the following ambient and work
conditions:

Interiors without corrosive or explosive gasses.

Ventilated places without dust or metal particles.

Ambient temperature and relative humidity as
indicated in this manual.

Up to 2 000 meters above mean sea level.

Areas that are easily cleaned, maintained and can
be tested.

MANDATORY.

Never install the QC-PDS system next to a heat source.

Содержание QC-PDS

Страница 1: ...FAGOR AUTOMATION Ref 2003 QC PDS Quick Reference Original instructions FAGOR AUTOMATION...

Страница 2: ...age caused by the influence of other nearby equipment EC Declaration of Conformity and Warranty Terms The warranty terms may be requested from your Fagor Automation representative or through the usual...

Страница 3: ...d the Council of May 17 2006 with regard to machinery It also complies with all applicable provisions of the following directives Directive 2014 30 EU of the European Parliament and the Council of Feb...

Страница 4: ...61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2010 SIL 2 IEC 61508 2 2010 SIL 2 IEC 61508 4 2010 SIL 2 EN ISO 13849 1 2015 Cat 3 PL d which are certified in Certificate N...

Страница 5: ...id revision of this report are met The certified components are listed in report FA94809T in the current valid revision IEC 61800 5 1 2007 IEC 61800 5 1 2007 AMD1 2016 IEC 61800 5 2 2016 IEC 61508 1 2...

Страница 6: ...certificado concorda com a vers o atual dos Regulamentos de Testes e Certificag o do Grupo T V S D www tuv sud com ps_regulations e assim torna se parceiro no Sistema de Certificag o de Produtos e Se...

Страница 7: ...y cause serious even fatal consequences WARNING or caution symbol It warns about a potentially dangerous situation Ignoring this warning may cause serious injuries even fatal or damages to the unit MA...

Страница 8: ...Terminals L1 L2 L3 FE Functional Earth Three phase power input to the auxiliary power supply Leds Color Function Red Amber Green D1 ON x x Over voltage D2 ON x x Over current D3 x x ON In the presence...

Страница 9: ...N Error Over temperature at the heatsink ix ON ON I Error Soft Start I blinking WARNING The DC BUS discharge period may extend for up to 10 min after the equipment has been disconnected from the elec...

Страница 10: ...voltage feedback X13A X13B Not available B10A B10B SERCOS III interface E21A Direct feedback input E21B Direct feedback input A17 DC BUS terminals A18 24 V DC electric power supply input D8 D9 Status...

Страница 11: ...g brake Only usable if there is a braking feed axis servomotor X13A Safe Torque Off STO for axis X13B Not available B10A B10B SERCOS III interface E21A Motor feedback input E21B Direct feedback input...

Страница 12: ...0 D11 Associated with the SERCOS III communication Removable access cover to DC BUS X13B SCHORR washers M10 Self locking nuts M10 DIN 6923 3x Version model label 4x SCHORR washers M10Self lockingnuts...

Страница 13: ...Function L1 L2 L3 Connection terminals for mains power L1 L2 L3 Connection terminals for the main power supply M6 bolts to connect the PE Tightening torque 5 N m L1 L2 L3 MAINS M6 bolts to connect the...

Страница 14: ...ARNING HEAT DANGER DO NOT TOUCH the surface of these resistors Remember that they can sometimes exceed temperatures of 300 C 572 F If it is installed in an easily accessible location precautions must...

Страница 15: ...ways ensure that there is no voltage in the DC BUS before handling the equipment A17 DC BUS QC CM 75 SIZE 1 Width 78 mm PE ground bolt M5 Tightening torque 3 N m Version model label Opening and closin...

Страница 16: ...With external thermsotat Units B1 B2 H1 H2 L1 L2 L3 L D I A B P L 6 5 12 1 thermostat out cables 2 5 mm ER TH 18 2200 in 7 48 2 63 14 96 4 21 y 4 40 11 81 mm 190 67 380 177 y 182 300 ER TH 18 1800 in...

Страница 17: ...ower supply QC PS 045 373 388 39 265 5 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 373 388 39 278 7 R3 7 9 19 5 39 9 R3 R6 39 19 5 7 1 25 5 Units in mm Mass 3 6 kg 7 9 lb 39...

Страница 18: ...QC DR X X FD2 373 39 388 272 5 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 78 Units in mm Mass 6 0 kg 13 2 lb 156 272 5 397 388 39 39 39 373 R3 7 9 R3 25 5 7 1 R6 9 19 5 19 5 Units in mm Mass 10 6 kg 23 4 lb 49...

Страница 19: ...on 35 mm Screwdriver flathead 1 0x4 0 mm Stripped length 20 mm QC RPS F connector figure cod pin data A19 X11 030 045 X60 X12 A18 QC DR F QC DR FD2 connector figure cod pin data X11A B 007 012 07 07 1...

Страница 20: ...rangement Ignoring this warning MAY CAUSE THE DESTRUCTION of the resistor WITHOUT PRIOR WARNING If a lower power NON FAGOR resistor is to be installed ensure it has its OWN PROTECTION SYSTEM S16 MANDA...

Страница 21: ...19 W MAIN FILTER 75A A 20 W MAIN FILTER 275A 42 W QC BPM 100 5 W QC CM 75 0 W Module axis 4 8 kHz spindle S1 spindle S6 40 crest mean QC RPS 030 FX x 420 W 570 315 W QC RPS 160 XX x 1860 W 2100 1200 W...

Страница 22: ...ge MANDATORY The EMC directive defines equipment as any device or fixed installation This device is identified as a fixed installation and is meant to work inside an electrical cabinet according to ca...

Страница 23: ...stem complies with current regulations regarding immunity with simple shield MANDATORY Installations in large areas Different voltage sources Mains through several buildings reducing the current in th...

Страница 24: ...25 M5 45 32 314 MAINS LOAD A B A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 70 78 78 A B 8 12 5 12 5 15 R3 05 R3 25 5 7 1 R6 9 19 5 R3 7 9 19 5 3 N m M5 RECOMMENDED WASHER DIN 125 M5 INSTALL THE MAIN FI...

Страница 25: ...1 25 5 15 R3 05 3 N m M5 RECOMMENDED WASHER DIN 125 M5 A 3 N m M5 RECOMMENDED WASHER DIN 125 M5 B 8 12 5 12 5 15 R3 05 373 39 39 QC DR 080 FX 39 39 39 39 156 156 QC RPS 030 FX QC APS3 15 39 39 39 45 3...

Страница 26: ...60 392 60 6 12 235 210 ARANDELA RECOMENDADA DIN 125 M5 3 N m M5 24 N m 122 B M10 M10 24 N m B A A MAIN FILTER 275A INSTALL THE MAIN FILTER 275A NEXT TO THE POWER SUPPLY M5 ARANDELA RECOMENDADA DIN 125...

Страница 27: ...does not require isolating transformers and they only require a voltage adaptation we recomment to install auto transformers instead of isolating transformation MANDATORY Install the mains filter and...

Страница 28: ...pole shielded MPC 1xS power ca bles supplied on request by FAGOR to make the power connections is shown in the attached table These are supplied without any pins The number of cable meters is availab...

Страница 29: ...g PUR Polyurethane resistant to chemical agents used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 30 V AC EN 503...

Страница 30: ...nts used in machine tools Temperature range Work 10 C 80 C 14 F 176 F Storage 40 C 85 C 40 F 185 F Operating volt 30 V UL CSA Nominal voltage 35 V AC EN 50395 Approved UL AWM 80 C 30 V Approved CSA AW...

Страница 31: ...ference QC FBC FLEX e approx 6 3 6 7 mm Lengths 10 15 20 25 30 35 50 60 75 and 100 m Type SERCOS III Type C shielded industrial cable 4 Cat 5 wires twisted pairs Suitable for flexible assemblies espec...

Страница 32: ...rence 13 TEMP N C Polarity temperature thermistor N C 14 8 V DC Supply voltage 15 TEMP N C Polarity temperature thermistor N C MOTOR FEEDBACK IN QC DR X FX DIRECT FEEDBACK IN QC DR X FS2 MOTOR FEEDBAC...

Страница 33: ...90 700 V AC 50 A SIBA 20 412 20 50 EXAMPLE QC PS 025 A20 CONNECTOR AUXILIARY POWER SUPPLY L2 T2 L3 T3 T 2 5 A FUSES TIME LAG FE PE L2 L3 Example SIBA 189140 2 5 3x 400 480 VAC QC PS 025 PE S1 MECHANIC...

Страница 34: ...QCQR 34 36 QuerCus Power Drive System Quick Reference Ref 2003 User notes...

Страница 35: ...QuerCus Power Drive System Quick Reference Ref 2003 QCQR 35 36 User notes...

Страница 36: ...m Quick Reference Ref 2003 Fagor Automation S Coop B San Andr s 19 Apdo 144 E 20500 Arrasate Mondrag n Spain Tel 34 943 039 800 Fax 34 943 791 712 E mail info fagorautomation es www fagorautomation co...

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