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Operating manual

CNC 8055

CNC 8055i

OFT

: V02.2

3.4

Turning cycle ................................................................................................................. 86

3.4.1

Data definition (levels 1 and 2) .................................................................................. 89

3.4.2

Data definition (levels 3, 4 and 5) .............................................................................. 91

3.4.3

Basic operation (levels 1 and 2)................................................................................. 93

3.5

Facing cycle ................................................................................................................... 95

3.5.1

Data definition (levels 1 and 2) .................................................................................. 98

3.5.2

Data definition (levels 3, 4 and 5) .............................................................................. 99

3.5.3

Basic operation (levels 1 and 2)............................................................................... 101

3.6

Taper turning cycle ...................................................................................................... 103

3.6.1

Definition of data ...................................................................................................... 104

3.6.2

Basic operation ........................................................................................................ 107

3.7

Rounding cycle ............................................................................................................ 109

3.7.1

Geometry definition .................................................................................................. 110

3.7.2

Basic operation ........................................................................................................ 113

3.8

Threading cycle ........................................................................................................... 115

3.8.1

Geometry definition .................................................................................................. 118

3.8.2

Standard threads ..................................................................................................... 124

3.8.3

Basic operation. Longitudinal threading ................................................................... 132

3.8.4

Basic operation. Taper threading ............................................................................. 133

3.8.5

Basic operation. Face threading .............................................................................. 134

3.8.6

Basic operation. Thread repair................................................................................. 135

3.9

Grooving cycle ............................................................................................................. 136

3.9.1

Calibration of the grooving tool ................................................................................ 138

3.9.2

Geometry definition .................................................................................................. 139

3.9.3

Basic operation. Grooving........................................................................................ 143

3.9.4

Basic operation. Cut off............................................................................................ 145

3.10

Drilling and tapping cycles ........................................................................................... 146

3.10.1

Geometry definition .................................................................................................. 148

3.10.2

Drilling cycle. Basic operation .................................................................................. 150

3.10.3

Tapping cycle. Basic operation ................................................................................ 151

3.10.4

Multiple drilling cycle. Basic operation ..................................................................... 152

3.10.5

Multiple threading cycle. Basic operation................................................................. 153

3.10.6

Multiple slot milling cycle. Basic operation ............................................................... 154

3.11

Profiling cycle............................................................................................................... 155

3.11.1

Level 1. Profile definition .......................................................................................... 156

3.11.2

Levels 2, 3 and 4. Profile definition .......................................................................... 158

3.11.3

Level 2. Optimizing of the machining of a profile ..................................................... 159

3.11.4

Definition of geometry levels 1 and 2. ZX profile ..................................................... 160

3.11.5

Definition of geometry at levels 3 and 4. XC, ZC profiles ........................................ 163

3.11.6

Basic operation at levels 1 and 2. ZX profile............................................................ 164

3.11.7

Basic operation at levels 3 and 4. XC, ZC profiles................................................... 165

3.11.8

Example. Level 1 ..................................................................................................... 166

3.11.9

Examples. Level 2.................................................................................................... 167

CHAPTER 4

Y AXIS

4.1

Profiling cycles with Y axis........................................................................................... 177

4.2

Graphics: XY and ZY plane selection .......................................................................... 177

4.3

Tool calibration ............................................................................................................ 178

CHAPTER 5

OPERATING IN ISO MODE

5.1

Editing blocks in ISO mode.......................................................................................... 182

5.2

Programming assistance ............................................................................................. 183

5.2.1

Zero offsets and presets .......................................................................................... 183

5.2.2

Work zones .............................................................................................................. 183

5.2.3

Insert labels and repetitions from label to label........................................................ 183

5.2.4

Mirror image ............................................................................................................. 184

5.2.5

Scaling factor ........................................................................................................... 184

Содержание 8055 FL

Страница 1: ...CNC 8055 TC Operating manual Ref 1711 Soft V02 2x...

Страница 2: ...associated documentation however Fagor Automation does not guarantee the validity of those applications Therefore except under the express permission from Fagor Automation any CNC application that is...

Страница 3: ...a particular position coordinate 42 2 5 2 Incremental movement 42 2 5 3 Continuous jog 43 2 5 4 Path jog 44 2 5 5 Movement with an electronic handwheel 46 2 5 6 Feed handwheel 47 2 5 7 Path handwheel...

Страница 4: ...ing cycles 146 3 10 1 Geometry definition 148 3 10 2 Drilling cycle Basic operation 150 3 10 3 Tapping cycle Basic operation 151 3 10 4 Multiple drilling cycle Basic operation 152 3 10 5 Multiple thre...

Страница 5: ...art program 192 6 7 1 Delete an operation 192 6 7 2 Add or insert a new operation 192 6 7 3 Move an operation to another position 193 6 7 4 Modify an existing operation 194 6 8 Managing programs using...

Страница 6: ...6 Operating manual CNC 8055 CNC 8055i SOFT V02 2X...

Страница 7: ...thernet Option Option Option RS232 serial line Standard Standard Standard 16 digital inputs and 8 outputs I1 to I16 and O1 to O8 Standard Standard Standard Another 40 digital inputs and 24 outputs I65...

Страница 8: ...ping Stand Stand Stand Stand Stand Stand Stand Tool life monitoring Opt Opt Opt Stand Opt Opt Opt Probing canned cycles Opt Opt Opt Stand Opt Opt Opt DNC Stand Stand Stand Stand Stand Stand Stand Stan...

Страница 9: ...C is available in the downloads section of FAGOR S corporate website at http www fagorautomation com Type of file Declaration of conformity WARRANTY TERMS The warranty conditions for the CNC are avail...

Страница 10: ...10 CNC 8055 CNC 8055i Declaration of conformity and Warranty conditions...

Страница 11: ...atures Manual Open communication INST Improvements to Look Ahead machining INST Blocks with helical interpolation in G51 PRG G84 Tapping with relief PRG List of features Manual Spindle parameter OPLDE...

Страница 12: ...r parameters MAXGEAR1 4 P2 5 SLIMIT P66 and MAXSPEED P0 INST Retracing function of 2000 blocks INST Quick block search OPT Local subroutines within a program PRG Avoid spindle stop with M30 or RESET S...

Страница 13: ...ault value for generalmachine parameters MAINOFFS P107 MAINTASF P162 and FEEDTYPE P170 INST New variable EXTORG INST PRG Image handling via DNC PRG Save restore a trace of the oscilloscope OPT List of...

Страница 14: ...14 CNC 8055 CNC 8055i Version history...

Страница 15: ...id electrical discharges and fire hazards do not apply electrical voltage outside the range selected on the rear panel of the central unit Ground connection In order to avoid electrical discharges con...

Страница 16: ...disturbances coming from the machine tool The machine tool must have all the interference generating elements relay coils contactors motors etc uncoupled DC relay coils Diode type 1N4000 AC relay coi...

Страница 17: ...ltage of the external power supply over 33 Vdc and against reverse connection of the power supply Monitor The type of protection fuse depends on the type of monitor See identification label of the uni...

Страница 18: ...ower Before manipulating the connectors inputs outputs feedback etc make sure that the unit is not connected to AC power Symbol for danger or prohibition It indicates actions or operations that may ca...

Страница 19: ...ing used to make the box must have a resistance of 170 kg 375 pounds 2 Attach a label indicating the owner of the unit person to contact type of unit and serial number 3 In case of failure also indica...

Страница 20: ...20 CNC 8055 CNC 8055i Returning conditions...

Страница 21: ...o prevent electrical shock at the monitor of the 8055 CNC use the proper mains AC connector A with 3 wire power cables one of them for ground connection Before turning on the monitor of the 8055 CNC a...

Страница 22: ...22 CNC 8055 CNC 8055i Additional notes...

Страница 23: ...irected to the end user It describes how to operate and program in TC mode It contains a self teaching manual MCO TCO model Directed to the end user It describes how to operate and program in MCO and...

Страница 24: ...24 CNC 8055 CNC 8055i Fagor documentation...

Страница 25: ...block or automatic execution Mode FAGOR LEVEL CYCLE ZERO O2 O4 O5 O3 O1 PCALL ISO HELP i GR APHICS CSS m min SINGLE ENTER RECALL P PROG CLEAR ESC RESET C C SPINDLE SPEED 100 10 1 100 10 1 1000 10000...

Страница 26: ...ard JOG keys These keys may be used for Moving the axes of the machine Governing the spindle Modifying the feedrate of the axes and the spindle speed Starting and stopping the execution C C SPINDLE SP...

Страница 27: ...ed out at the beginning and at the end of the part program If they are not defined the CNC will issue an error message when trying to execute a part program OEM manufacturer s parameters OEM parameter...

Страница 28: ...s a comment 44 Feedrate M MIN The CNC treats it as a comment 44 Feedrate M MIN Is message 44 whose hidden explanatory comment is Feedrate and displays the text M MIN Considerations about the messages...

Страница 29: ...e to TC or TCO mode it cannot find program P999997 because it has been deleted it is initialized like on power up When modifying the texts of program P999997 turn the CNC off and back on so it assumes...

Страница 30: ...mode Press any key to access the work mode There are 2 work modes TC work mode and T work mode To change from one work mode to another press the key sequence SHIFT ESC SHIFT RESET 15 28 42 SBK P00000...

Страница 31: ...top of the window from green to gray and shows a message indicating that it is an invalid action For example if M3 Start is pressed sequence not supported in TC mode while a part program is selected t...

Страница 32: ...32 Operating manual CNC 8055 CNC 8055i 1 GENERAL CONCEPTS TC OPTION SOFT V02 2X Managing the CYCLE START key...

Страница 33: ...00014 480 F 0100 000 080 T 02 S 0100 D 12 CHANGE POSITION X 25 000 Z 85 000 115 SMAX 1000 RANGE 1 020 0000 T 15 28 42 SBK P000002 IN POSITION M0 MSG IF P102 EQ 1 GOTO N10 IF P101 EQ 0 RET M3 RET N10...

Страница 34: ...oint see zone 6 The CNC shows this data when text 33 of program 999997 has not been defined The coordinates of the auxiliary axes that are defined The C axis will only be displayed when it is enabled...

Страница 35: ...r increment when working in spindle orientation mode 9 When accessing a work cycle this window shows the help text associated with the selected icon That help text must be defined in program P999997 a...

Страница 36: ...not to the machine coordinates COMMAD It indicates the programmed coordinate or position that the axis must reach ACTUAL It indicates the actual current position of the axis TO GO It indicates the dis...

Страница 37: ...he ESC key is used to close the window The window is only displayed when there are more than one active message Direct access to the oscilloscope The oscilloscope may be accessed from the auxiliary sc...

Страница 38: ...START is pressed the CNC executes the part program that is selected If CLEAR is pressed the CNC de selects the part program and removes it from the top center window 15 28 42 X Z S 00044 000 00443 331...

Страница 39: ...axis X or Z The CNC will highlight the coordinate of that axis indicating that it is selected 2 Key in the value to preset the axis To quit the preset mode press ESC 3 Press ENTER for the CNC to assu...

Страница 40: ...ngle axis To home a single axis press the key of the desired axis and the key for home search In either case the CNC requests confirmation of the command text 48 of program 999997 ZERO ZERO After sear...

Страница 41: ...on the first axis of that offset Load the active zero offset into the table Position the magnifying glass over the offset you wish to define G54 G59 G159N7 G159N20 and click on the RECALL key The act...

Страница 42: ...at a time as follows X Target coordinate START Z Target coordinate START 2 5 2 Incremental movement Turn the JOG switch to one of the JOG positions The incremental movement must be made one axis at a...

Страница 43: ...been selected The spindle is stopped and no spindle speed S has been selected If while jogging an axis the rapid key is pressed the axis will move at the maximum feedrate possible set by axis machine...

Страница 44: ...st be indicated To define these variables press the F key and then one of these keys This feature must be managed from the PLC This feature is usually activated and deactivated by means of an external...

Страница 45: ...siderations about the jog movements This mode assumes as axis feedrate the one selected in jog mode and it will also be affected by the feedrate override switch If F0 is selected it assumes the one in...

Страница 46: ...on again the CNC selects the next axis and so on in a rotary fashion To deselect the axis hold the button pressed for more than 2 seconds Once the axis has been selected it will move as the handwheel...

Страница 47: ...is way the machining feedrate will depend on how fast the handwheel is turned The following CNC variables return the number of pulses the handwheel has turned HANPF provides the number of pulses of th...

Страница 48: ...in path handwheel mode The individual handwheels if any will remain associated with the corresponding axes If there is no general handwheel the individual handwheel associated with the X axis then wor...

Страница 49: ...1 Press the T key The CNC highlights the tool number 2 Key in the number of the tool to be selected To quit the preset selection mode press ESC 3 Press START for the CNC to select the new tool The CNC...

Страница 50: ...ols may contain the following information The tool is selected after executing the subroutine General machine parameter P71 TAFTERS YES The movement to the change point only takes place when executing...

Страница 51: ...consider those values Arithmetic parameters P290 and P291 contain the values set by the operator as tool change position in X and Z respectively In subroutine 55 of the previous section the line sett...

Страница 52: ...g the active tool it is possible To modify the I and K data Select another tool T RECALL and modify the I and K data When NOT editing the active tool it is possible To modify the I K and D data Select...

Страница 53: ...t and all the data is reset to 0 Select the number of the offset tool to be associated with this tool 1 The D field must be selected If it is not use the key 2 Key in the desired offset number to be a...

Страница 54: ...e and press the two color key The available tool types are C R A B F0 F1 F2 F3 F4 F5 F6 F7 F8 F9 X X Z Z F1 F9 F2 F3 F4 F5 F6 F7 F8 F0 X Z X Z F41 F41 F42 F42 F43 F43 F51 F51 F58 F58 F57 F57 F47 F47 F...

Страница 55: ...shows the tool geometry values and the left window shows help graphics To define one of these values select the corresponding field key in the desired value and press ENTER 15 28 42 Cutter angle Cutte...

Страница 56: ...he dimensions assigned to the selected tool The X and Z data indicate the tool dimensions I and K indicate the offset the CNC must apply to compensate for tool wear The CNC adds the value of the I off...

Страница 57: ...the X axis and press X ENTER 2 Approach the tool to the part touch it with it along the Z axis and press Z ENTER The tool has been calibrated The CNC updates the X Z data and sets the I and K to 0 The...

Страница 58: ...use the cursor to select the Machine parameters Programmable parameters field and press the two color key TOOL WEAR MEASUREMENT In this cycle besides calibrating a tool it is also possible to measure...

Страница 59: ...eplaces the tool with another one of the same family Measuring is only available when purchasing the software option Tool life monitoring Probe position In this zone one must indicate whether the cycl...

Страница 60: ...l of known dimensions will be used whose values have been previously entered in the selected offset The data obtained in the calibration are updated directly in machine parameters PRB MIN and PRB MAX...

Страница 61: ...e the current position coordinate Besides pressing the two color key pressing the INS or key also memorizes the current position 5 Withdraw the tool along the X axis 6 Stop the spindle and measure the...

Страница 62: ...The keys for the live tool are Considerations about the live tool The following considerations must be borne in mind when the machine has a live tool Set one of general parameters P0 to P9 with a valu...

Страница 63: ...FD M2 The PLC tells the CNC to execute block M45 S0 stops the live tool CUSTOM AND M2 AND DFU B3R562 CNCRD LIVRPM R117 M1 CNCWR R117 GUP100 M1 CNCEX1 M45 SP100 M1 If in TC CUSTOM 1 mode a live tool is...

Страница 64: ...e the information shown by that window will be different in each case To switch from one mode to the other press the key On CNC power up and after the keystroke sequence SHIFT RESET the CNC selects th...

Страница 65: ...applied To modify the percentage press the following keys 5 Maximum spindle speed in rpm To select another speed press the S key twice The CNC highlights the current value Enter the new value and pres...

Страница 66: ...ing an automatic gear change When not using an automatic tool changer press the S key and then use the key to highlight the current value Enter the gear number to be selected and press ENTER or START...

Страница 67: ...Theoretical constant surface speed This speed is defined in meters min or feet min To select another speed press the S key The CNC highlights the current value Enter the new value and press START The...

Страница 68: ...arts turning The spindle is running The CNC depending on the position of the axis calculates and turns the spindle at the corresponding rpm so the constant surface speed is the one defined The followi...

Страница 69: ...the spindle stopped symbol 5 Percentage of the theoretical spindle speed being applied The CNC does not apply this factor when working in spindle orientation mode It only applies it when working in RP...

Страница 70: ...RPM mode Press one of these three keys to select this mode The screen will not show the angular position of the spindle Spindle orientation mode Press the key for spindle orientation to select this mo...

Страница 71: ...will be set to 1 when the key is pressed and 0 when it is not pressed The register bit for each key is The status of the lamp of each key must be controlled by the machine manufacturer through the PL...

Страница 72: ...DI mode Press the UP ARROW or DOWN ARROW key to open the window that shows the last MDI instructions up to 10 Use the UP ARROW or DOWN ARROW key to select the desired instruction Press START to execut...

Страница 73: ...MODE 2 TC OPTION SOFT V02 2X 73 ISO management Generating an ISO coded program In the conversational mode of the CNC it is possible to generate an ISO coded program from an operation cycle or on a par...

Страница 74: ...74 Operating manual CNC 8055 CNC 8055i 2 OPERATING IN JOG MODE TC OPTION SOFT V02 2X ISO management...

Страница 75: ...g operations or cycles may be selected with each one of the following keys Itispossible to combine ISO coded blockswith standard and or usercyclestocreate part programs Chapter 6 Saving programs descr...

Страница 76: ...ING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X When operating in conversational mode do not use global parameters 150 through 299 both included because the operations or cycles can modify these p...

Страница 77: ...e X axis are defined in the work units radius or diameter Later on each operation or cycle indicates the units used to define the data associated with the X axis safety distance pass excess stock etc...

Страница 78: ...Coolant There are two ways to turn the coolant on or off Once the operation or the cycle is completed or the part program it belongs to the CNC outputs the M9 function to the PLC Icon for selecting th...

Страница 79: ...g checkbox select or de select the finishing operation pressing the TWO COLOR key and press ENTER When de selecting the finishing all its data will stay in gray Axis feedrate F Spindle turning speed S...

Страница 80: ...ghing and finishing operations The functions will be executed in the same order as these are arranged on the list Select the corresponding window with the keys Use the keys to move around the window T...

Страница 81: ...nd which one is selected To change levels use the LEVEL CYCLE key or the page up and page down keys to scroll up and down through the various levels 15 28 42 Coordinate Zf Z 0 0000 Z X Zf Xi Zi H P Sa...

Страница 82: ...he GRAPHICS key To execute the operation or cycle select the execution mode and press START X A R E Y Z J F N S Q T Editing mode Execution mode 15 28 42 Coordinate Xi Zi X 0 0000 Z 0 0000 Z X Xf Zf Xi...

Страница 83: ...background cannot be executed or simulated and the current position of the machine cannot be assigned to a coordinate Use the following keys to inspect or change a tool while editing in background Pre...

Страница 84: ...ovement is to be carried out The type of feed in rapid or at the programming feedrate Level 2 The following data must be defined Coordinates of the target point How the movement is to be carried out T...

Страница 85: ...e given to the functions determined by the manufacturer which allow the different machine devices to be governed Some auxiliary M functions are used to interrupt the program to select the spindle turn...

Страница 86: ...defined Coordinates of the starting point Coordinates of the last point The final diameter The safety distance Level 2 The following data must be defined Coordinates of the starting point Coordinates...

Страница 87: ...H OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 87 Turning cycle Turning levels 3 4 and 5 Level 3 Rectangular pocket on the cylindrical side of the part Level 4 Circular pocket on the cylindrical side...

Страница 88: ...Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Turning cycle Level 5 ZC YZ profile pocket Y Z x Fx I P Dx x Fx I P Dx C Z Front view Y axis C axis Front...

Страница 89: ...he handwheel or the JOG keys up to the desired point Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at a...

Страница 90: ...er define the distance from the theoretical corner to the chamfer point C Finishing stocks in X Z 2 different residual stocks may be defined one for each axis X Z To define these residual stocks place...

Страница 91: ...programmed with a 0 value it generates the corresponding error I Penetration step pass when roughing If programmed with a positive value the actual step pass will be the one closest to this value so a...

Страница 92: ...ile program Number of the part program where the pocket is defined Dx Safety distance on the longitudinal axis X X coordinate of the part surface when it is the YZ plane R Part radius when it is the Z...

Страница 93: ...the turning passes are identical This pass will be equal to or under the defined value Each turning pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 end...

Страница 94: ...ll be carried out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintain...

Страница 95: ...oordinates of the last point The final diameter The safety distance Level 2 The following data must be defined Coordinates of the starting point Coordinates of the last point The final diameter The ty...

Страница 96: ...96 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Facing cycle Level 4 Circular pocket on the face of the part XY plane XC plane XY plane...

Страница 97: ...erating manual CNC 8055 CNC 8055i WORKING WITH OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 97 Facing cycle Level 5 XC XY profile cycle X Y Fx P I z Dz X C Fx P I z Dz Y axis C axis Side view Side vie...

Страница 98: ...ired value and press ENTER Type of machining to be carried out on each corner For a rounded corner define the rounding radius R for a chamfer define the distance from the theoretical corner to the cha...

Страница 99: ...rogrammed with a 0 value it generates the corresponding error I Penetration step pass when roughing If programmed with a positive value the actual step pass will be the one closest to this value so al...

Страница 100: ...lane XC plane or XY plane Profile program Number of the part program where the pocket is defined Dz Safety distance on the longitudinal axis Z Z coordinate of the part surface P Total profile pocket d...

Страница 101: ...the facing passes are identical This pass will be equal to or under the defined value Each facing pass is done as shown in the figure starting at point 1 and after going through points 3 3 and 4 endi...

Страница 102: ...ll be carried out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintain...

Страница 103: ...eoretical corner The inclination angle and the final diameter Level 2 The following data must be defined Coordinates of the starting point Coordinates of the last point Level 3 The following data must...

Страница 104: ...ection the CNC changes the icon and shows the corresponding help screen Work quadrant To select the type of taper turning operation place the cursor over this icon and press the two color key Inside t...

Страница 105: ...n the desired value and press ENTER Angle Place the cursor over this data key in the desired value and press ENTER Chamfer Z Length of the taper measured along the abscissa axis Place the cursor over...

Страница 106: ...e for each axis X Z It is selected with the following icon located in the finishing area The figure on the left applies a finishing stock depending on the cutter s edge The finishing stock is measured...

Страница 107: ...l This pass will be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing op...

Страница 108: ...lecting T0 as the roughing tool the cycle does not execute the roughing operation This means that after approaching the finishing operation will be carried out By selecting T0 as the finishing tool th...

Страница 109: ...el 1 The following data must be defined The coordinates of the theoretical corner The rounding radius Level 2 The following data must be defined Coordinates of the starting point Coordinates of the la...

Страница 110: ...d section When changing the type of section the CNC changes the icon and shows the corresponding help screen To select the type of rounding place the cursor over this icon and press the two color key...

Страница 111: ...cted data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Rounding radius R Place the cursor over this data key in the desired...

Страница 112: ...finishing stock depending on the cutter s edge The finishing stock is measured on the tool s cutting edge The figure on the right lets define 2 finishing stocks one per axis regardless of the type of...

Страница 113: ...his pass will be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing opera...

Страница 114: ...ting T0 as the roughing tool the cycle does not execute the roughing operation This means that after approaching the finishing operation will be carried out By selecting T0 as the finishing tool the c...

Страница 115: ...nce to the end of the thread The total depth The spindle angular position The distance to the end of the thread Level 2 Taper threading The following data must be defined Coordinates of the starting p...

Страница 116: ...e total depth The spindle angular position The distance to the end of the thread Level 4 Thread repair Available when setting spindle machine parameter M19TYPE P43 1 The following data must be defined...

Страница 117: ...ter M19TYPE P43 1 The following data must be defined Coordinates of the starting point Coordinates of the last point The thread pitch Thread type variable pitch or fixed pitch The distance to the end...

Страница 118: ...Standard threads on page 124 When selecting one of them the pitch and depth of the thread are calculated automatically if none is selected the pitch and depth of the thread must be defined Defining th...

Страница 119: ...tool exits the thread without going through the final point Xf Zf If programmed with a negative value the tool exits the thread going through the final point Xf Zf If not programmed a value of 0 is as...

Страница 120: ...epth of the successive threading passes For the level 1 threading cycle the depth of each pass depends on the corresponding pass number 2 3 4 etc To select whether the entry angle must be defined or n...

Страница 121: ...r cycle it is possible to do a multi entry face thread repair To select the type of tool penetration place the cursor over the icon and press the two color key Radial penetration First flank penetrati...

Страница 122: ...ir Only positive h values are admitted This increase in the thread repair depth is enabled with bit 14 of general machine parameter COCYF6 P153 1 which is disabled by default Symmetrical tools For sym...

Страница 123: ...ed The tool data CUTA and NOSEA must be entered correctly according to the calibrated tip Reversal of the starting and final point of the face thread repair This feature is only used on face threads i...

Страница 124: ...field window may be used to select the type of standard thread if none is selected the pitch and depth of the thread must be defined The available thread types are M S I Regular pitch metric thread in...

Страница 125: ...1 5 0000 0 1969 0 8000 0 0315 0 4330 0 4907 5 5000 0 2165 0 9000 0 0354 0 4872 0 5521 6 0000 0 2362 1 0000 0 0394 0 5413 0 6134 7 0000 0 2756 1 0000 0 0394 0 5413 0 6134 8 0000 0 3150 1 2500 0 0492 0...

Страница 126: ...0 0 0394 0 5413 0 6134 9 0000 0 3543 1 0000 0 0394 0 5413 0 6134 10 0000 0 3937 1 0000 0 0394 0 5413 0 6134 12 0000 0 4724 1 2500 0 0492 0 6766 0 7668 13 0000 0 5118 1 5000 0 0591 0 8120 0 9201 14 000...

Страница 127: ...3091 0 0909 1 4785 1 4785 3 4 19 0500 0 7500 10 2 5400 0 1000 1 6264 1 6264 7 8 22 2250 0 8750 9 2 8222 0 1111 1 8071 1 8071 1 25 4000 1 0000 8 3 1750 0 1250 2 0330 2 0330 1 1 8 28 5750 1 1250 7 3 62...

Страница 128: ...2700 0 0500 0 8132 0 8132 7 16 11 1125 0 4375 18 1 4111 0 0556 0 9035 0 9035 1 2 12 7000 0 5000 16 1 5875 0 0625 1 0165 1 0165 9 16 14 2875 0 5625 16 1 5875 0 0625 1 0165 1 0165 5 8 15 8750 0 6250 14...

Страница 129: ...00 4 8260 0 1900 24 1 0583 0 0417 0 5729 0 6492 0 2160 5 4864 0 2160 24 1 0583 0 0417 0 5729 0 6492 1 4 6 3500 0 2500 20 1 2700 0 0500 0 6875 0 7790 5 16 7 9375 0 3125 18 1 4111 0 0556 0 7638 0 8656 3...

Страница 130: ...82 0 1120 2 8448 0 1120 48 0 5292 0 0208 0 2865 0 3246 0 1250 3 1750 0 1250 44 0 5773 0 0227 0 3125 0 3541 0 1380 3 5052 0 1380 40 0 6350 0 0250 0 3437 0 3895 0 1640 4 1656 0 1640 36 0 7056 0 0278 0 3...

Страница 131: ...w will appear for configuring the thread according to that standard These standards are not applicable to face threading for level 4 selecting face threading disables all standards The following table...

Страница 132: ...mber 2 3 4 etc Each threading step is carried out as follows Rapid move to the corresponding programmed depth Threading of the programmed section first along the Z up to the distance from the end of t...

Страница 133: ...g step is carried out as follows Rapid move to the corresponding programmed depth This move will be made according to the penetration angle of the selected tool Threading of the programmed section fir...

Страница 134: ...g step is carried out as follows Rapid move to the corresponding programmed depth This move will be made according to the penetration angle of the selected tool Threading of the programmed section fir...

Страница 135: ...ng steps The machining steps for this cycle are identical to those for taper threading described earlier The CNC will make a new thread over the existing one maintaining the roots and inclinations of...

Страница 136: ...s and offset Level 2 Face grooving The following data must be defined The coordinates of the first and last points The coordinate of the bottom of the groove The dwell at the bottom Number of grooves...

Страница 137: ...set Level 4 Face grooving with incline walls The following data must be defined The coordinates of the first and last points The coordinate of the bottom of the groove The Inclination angles of the in...

Страница 138: ...at has been calibrated Thus the same tool may be calibrated in three different ways as shown next Location code F3 The left hand corner of the cutter is calibrated Location code F1 The right hand corn...

Страница 139: ...G keys up to the desired point Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Intermediate...

Страница 140: ...ach penetration until the withdrawal begins To define it place the cursor on this data key in the desired value and press ENTER Safety distance In order to prevent collisions with the part the CNC all...

Страница 141: ...d dwell t in seconds for chip removal in the first grooving pass Selection of the penetration step pass to keep the tool from overheating and dwell for chip removal after each pass This penetration in...

Страница 142: ...for the rest of the grooves If the number of grooves is defined with a value of 0 or 1 it only makes one groove Intermediate diameter r and feedrate Fr For the cut off operation you must define an in...

Страница 143: ...ill be equal to or under the defined value Each machining pass is done as shown in the figure starting at point 1 and after going through points 2 3 and 4 ending at point 5 5 Finishing operation If th...

Страница 144: ...ied out By selecting T0 as the finishing tool the cycle does not execute the finishing operation In other words after the roughing operation the tool will move to the approach point maintaining the sa...

Страница 145: ...ing point Xi Zi in rapid keeping the selected safety distance according to axes X and Z 4 Cut off operation at feedrate F up to the intermediate diameter From this point on the cut off operation conti...

Страница 146: ...e threading and multiple slot milling cycles are available when the machine has a live tool and spindle orientation Level 1 Drilling cycle The following data must be defined Coordinates of the drillin...

Страница 147: ...f the holes The total number of holes Level 4 Multiple threading cycle Multiple threading can be done on the cylindrical side of the part or on its face The following data must be defined The coordina...

Страница 148: ...in the desired value and press ENTER Withdrawal distance H and approach distance C Parameter H defines the distance for the tool to withdraw after each drilling peck Parameter C defines the distance...

Страница 149: ...press ENTER Safety distance In order to prevent collisions with the part the CNC allows a part approach point to be set The safety distance indicates the position of the approach point referred to th...

Страница 150: ...ing peck will be the second one K The third one K K and so on in other words from the second peck on the new peck will be the product of the K factor times the previous peck After every drill pass the...

Страница 151: ...The spindle reverses turning direction If a dwell has been defined for the bottom of the hole the spindle stops and after the programmed dwell has elapsed the spindle starts turning in the other way 6...

Страница 152: ...peck will be the second one K The third one K K and so on in other words from the second peck on the new peck will be the product of the K factor times the previous peck After every drill pass the too...

Страница 153: ...Tapping of the part in work feedrate F until the depth L is reached 7 Reversal of the turning direction of the live tool 8 Withdrawal in work feedrate to the approach point 9 Depending on the value a...

Страница 154: ...stance selected according to axes X and Z 6 Milling of the slot by following these steps Penetration at programmed feedrate F to the bottom of the slot section 1 2 It mills the slot by moving the X or...

Страница 155: ...ycle 3 11 Profiling cycle Level 1 Defining all the points of the profile Level 2 Using a part program which contains the profile Level 3 ZC profile Available when having a C axis Level 4 XC profile Av...

Страница 156: ...te points The intermediate points are defined one by one If a coordinate is left blank the cycle will assume that it is the same as that of the previous one When not using all 12 definition points the...

Страница 157: ...programmed they may all be erased at once To delete all the programmed points at the same time proceed as follows Place the cursor on the text DEF PROFILE max 12 points of the window where the points...

Страница 158: ...defined Place the cursor on the profile program to be copied and press P PROG The CNC requests the number of the new profile and it allows changing its comment If the number entered is the same as th...

Страница 159: ...When the part profile is known it is recommended to define both profiles that of the rough part and the desired final profile The machining is faster since only the stock between both profiles is remo...

Страница 160: ...to penetrate into the valleys The machining feedrate will the one indicated in the roughing and finishing windows In pattern repeat the amount of stock to be removed from the original stock must be de...

Страница 161: ...Press RECALL so the selected data assumes the value shown in the top right window and press ENTER The top right window shows the tool position at all times Safety distance In order to prevent collisi...

Страница 162: ...ottom of the profile it could shake while machining With roughing by segments there will be more room to remove the chips and shorter and a more robust tools may be chosen to avoid vibrations In profi...

Страница 163: ...or over this data key in the desired value and press ENTER Safety distance In order to prevent collisions with the part the CNC allows a part approach point to be set The safety distance indicates the...

Страница 164: ...to the change position if so required by the machine The finishing of the part is carried out with the machining conditions set for finishing feedrate of the axes F spindle speed S and turning direct...

Страница 165: ...m the profile equal to the finishing stock 5 Finishing operation If the finishing operation has been programmed with another tool the CNC will change the tool and will move to the change position if s...

Страница 166: ...afety distance X 0 0000 Z 0 0000 Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle Outside profile Type of machining Work quadrant P1 X Z 12 0000 0 0000 P6 X Z 43 0000 37 5000 6 0000 P2 X Z 16 0000 2...

Страница 167: ...Section 2 Straight line Z 18 X 16 Section 3 Straight line Z 25 5 X 23 Section 4 Straight line Z 25 5 X 34 Section 5 Straight line Z 37 5 X 43 Section 6 Straight line Z 52 X 43 Section 7 Straight line...

Страница 168: ...ng manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Safety distance X 0 0000 Z 0 0000 Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 10...

Страница 169: ...quadrant Abscissa and ordinate of the starting point Z 80 X 0 Section 1 Straight line Z 80 X 50 Section 2 Straight line Z 60 X 50 Section 3 Clockwise arc Z 40 X 90 Zc 60 Xc 90 R 20 Section 4 Straight...

Страница 170: ...170 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Страница 171: ...Type of machining Work quadrant Abscissa and ordinate of the starting point Z 170 X 0 Section 1 Cntrclock wise arc Zc 140 Xc 0 R 30 Section 2 Cntrclock wise arc R 350 Tangent Yes Section 3 Clockwise a...

Страница 172: ...0 X 0 Section 1 Cntrclock wise arc Zc 140 Xc 0 R 30 Section 2 Cntrclock wise arc R 350 Tangent Yes Section 3 Clockwise arc Zc 50 Xc 190 R 30 Tangent Yes The CNC shows the possible options for section...

Страница 173: ...Operating manual CNC 8055 CNC 8055i WORKING WITH OPERATIONS OR CYCLES 3 TC OPTION SOFT V02 2X 173 Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Страница 174: ...X 0 Section 1 Cntrclock wise arc Zc 150 Xc 0 R 30 Section 2 Straight line Angle 195 Tangent Yes The CNC displays the possible options between sections 1 2 Select the correct one Section 3 Clockwise ar...

Страница 175: ...se arc Zc 107 Xc 0 R 21 Section 2 Clockwise arc R 10 Tangent Yes Section 3 Cntrclock wise arc Zc 83 Xc 14 R 15 Tangent Yes The CNC shows the possible options for section 2 Select the correct one Secti...

Страница 176: ...176 Operating manual CNC 8055 CNC 8055i 3 WORKING WITH OPERATIONS OR CYCLES TC OPTION SOFT V02 2X Profiling cycle Roughing Finishing F 0 800 S 1000 T 3 0 25 Spindle F 1 000 S 1000 T 3 2 RPM...

Страница 177: ...The parameters of the cycles in the Y axis planes are equivalent to those in the C plane ZC XC except for the radius R of the ZC profile that is not used in the YZ plane and it uses the X coordinate...

Страница 178: ...inside the Y field the CNC calculates the new length and assigns it to the field of the active tool offset Parameter J is set to 0 Selecting the manual tool calibration using a probe shows with Y axis...

Страница 179: ...the display of the probe s Y coordinates at the bottom of the screen When selecting display the Y axis the calibration is also carried out on this axes The Y axis coordinates will be displayed by def...

Страница 180: ...180 Operating manual CNC 8055 CNC 8055i 4 Y AXIS TC OPTION SOFT V02 2X Tool calibration...

Страница 181: ...e the cycle data or the blocks have been edited press ESC The upper right side of the screen will show the start symbol From this moment one the edited blocks may be simulated executed or saved like a...

Страница 182: ...r editing up to 6 program blocks either in ISO code or in high level language After editing a block press ENTER to validate it Once the block or blocks have been edited press ESC The upper right side...

Страница 183: ...ressing the ZERO key accesses the zero offset table x z X Z The icons may be used to defined the following options Select the work zone to act upon Up to five different zones may be defined Type of ac...

Страница 184: ...or define a new one and add it to the one that is currently active Select the axes on which mirror image is applied This icon is not shown when selecting mirror image cancellation The cycle internall...

Страница 185: ...ing with operations or cycles describes how to edit or define those operations or cycles This chapter indicates how to operate with those part programs through the following sections and sub sections...

Страница 186: ...eystrokes must be shorter than 1 5 seconds A longer interval starts a new sequence Cycles that make up the part program The right column shows the cycles and or blocks edited in ISO code that make up...

Страница 187: ...6 2 1 Seeing one of the operations in detail In this moment it is possible to Simulate the operation See chapter 7 Execution and simulation Execute the operation See chapter 7 Execution and simulation...

Страница 188: ...ttom of the screen will request the number to be assigned to the new part program and it will offer the first one available 4 Enter the number of the desired program and press ENTER It must be a numbe...

Страница 189: ...the left column and switch over to the right column 4 Place the pointer on the operation after which the block or cycle is to be saved and press ENTER Example To insert the turning cycle operation on...

Страница 190: ...ist of part programs stored 2 Select with the pointer the part program to be deleted from the left column 3 Press CLEAR The bottom of the screen will show a message requesting confirmation of the dele...

Страница 191: ...number to be assigned to the copy 4 Enter the number of the desired program and press ENTER It must be a number between 1 and 899999 Both included 5 If there is already a part program with that numbe...

Страница 192: ...te an operation proceed as follows 1 Select with the pointer the operation to be deleted from the right column 2 Press CLEAR The bottom of the screen will show a message requesting confirmation of the...

Страница 193: ...ion and pressthetwo colorkey Then position thecursoron the taper turning cycle 1 operation and press ENTER 2 Press the two color key The CNC will highlight that operation 3 Place the cursor on the ope...

Страница 194: ...ws the pointer on the same operation To select another position use the keys The new operation will be inserted after the selected operation 2 Press the ENTER key Toplacethemodifiedoperationinitsprevi...

Страница 195: ...der where programs may be executed When returning from the explorer to the PPROG screen with a different device the CNC will display a message warning that the device has been changed and requesting c...

Страница 196: ...196 Operating manual CNC 8055 CNC 8055i 6 SAVING PROGRAMS TC OPTION SOFT V02 2X Managing programs using the explorer...

Страница 197: ...the part program selected next to the green start symbol the CNC acts as follows If START is pressed the CNC executes the part program that is selected If CLEAR is pressed the CNC de selects the part...

Страница 198: ...th work modes To do that press the GRAPHICS key The CNC shows the graphic screen of the T model Press START to execute an operation or cycle 15 28 42 Coordinate Xi Zi X 0 0000 Z 0 0000 Z X Xf Zf Xi Zi...

Страница 199: ...be placed on the cycle that came up with the error When program 999998 is displayed on the screen or the error is not an execution error the cursor will go to the beginning or to the end of the progra...

Страница 200: ...that has been saved Proceed as follows to simulate or execute an operation that has been saved as a part of program 1 Press P PROG to access the list of part programs stored 2 Select the program that...

Страница 201: ...POSITION X 25 000 Z 85 000 115 SMAX 1000 RANGE 1 P000002 REFERENCE ZERO Z 0000 000 15 28 42 M0 MSG IF P102 EQ 1 GOTO N10 IF P101 EQ 0 RET M3 RET N10 M4 RET G01 G18 M41 PARTC 000000 CYTIME 00 00 00 00...

Страница 202: ...one still in tool inspection Resuming program execution There may be 2 cases either only one axis moved or several did Only one axis moved The CNC repositions it and resumes the execution Both axes mo...

Страница 203: ...at the lower right hand side of the screen These new windows indicate the new display area being selected Use the keys to move the window around the softkeys ZOOM ZOOM to enlarge or shrink its size a...

Страница 204: ...imulation the CNC takes into account the simulation speed and the position of the feedrate override switch FEED 0 120 When selecting a new simulation speed the CNC applies 100 of it regardless of the...

Страница 205: ...Description of the functions used to generate an ISO coded program The ISO coded program is mainly generated to control axes It provides information of the moving conditions and indications on feedra...

Страница 206: ...206 Operating manual CNC 8055 CNC 8055i 7 EXECUTION AND SIMULATION TC OPTION SOFT V02 2X Graphic representation...

Страница 207: ...Operating manual CNC 8055 CNC 8055i 7 SOFT V02 2X 207...

Страница 208: ...208 Operating manual CNC 8055 CNC 8055i 7 SOFT V02 2X...

Страница 209: ......

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