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ML435 | v23

Expo Technologies UK

T: +44 (0) 20 8398 8011

E: [email protected]

Expo Technologies US

T: +1 (440) 247 5314

E:[email protected]

Expo Technologies China

T: +86 532 8906 9858

E: [email protected]

Section 5: Main Components

Air Supply Filter / Regulator

The unit is provided with a 50

μ

m liquid / dust filter element as a precaution. The user of the MiniPurge

®

 system 

must ensure that air supply is to the quality stated in 

Air Supply Quality

 paragraph found in the 

Installation of the 

System 

section. The regulator is factory set to 5 barg (73 psig) and regulates the pressure of an air supply 

between 5 and 16 barg (73 to 232 psig). A pressure gauge is fitted down stream of the filter; this should indicate 
no less than 5 barg (73 psig). During the purge cycle a pressure drop will be indicated on the gauge.

Logic Air Supply Regulator

This device provides the system with a stable air supply pressure to the logic system and allows consistent 
operation. The pressure level is factory set to 2.3 barg (33 psig) and can be verified by means of the integral 
pressure gauge.

Minimum Pressure Sensor

This monitors the pressure inside the pressurized enclosure. When the pressure is below the minimum required 
for safe operation, the pressure sensor causes the system to reset and the Alarm / Pressurized indicator turns 

Red

 

.

 The sensor is factory calibrated and set to operate in falling pressure at or above the minimum specified 

pressure.

Purge Flow Sensor

The Purge Flow Sensor monitors flow through the Purge Outlet Valve. At correct purge flow rates, above the 
minimum specified for purging, the sensor sends a signal that activates the purge timer. This sensor is factory 
calibrated to operate on falling flow rate at or above the minimum specified purge flow rate.

Intermediate Sensor

This sensor monitors the pressure inside the pressurized enclosure. It senses when the pressure is drops and 
provides early warning before the low pressure sensor trips the system. The setting on this is user selectable.

Electronic Purge Timer

When both the enclosure pressure and the purge flow rate are correct, the Purge Flow Sensor activates the timer 
and the electronic timer starts. The timing period is selected using switches mounted on the timer module. 

Note: Setting the timer to 00 minutes will cause infinite purging; the cycle will never complete.

During timing, the percentage of the purge cycle is indicated by four LEDs which flashes sequentially while the 
timer is running.

The Electronic Timer contains an intrinsically safe battery pack that needs regular replacement. See 

Commissioning 

section

Purge Complete Valve

This valve receives a signal from the purge timer that indicates the completion of the purge cycle and verifies that 
the pressurization signal is still present. If both conditions are satisfied a signal is sent to indicate that the purge 

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

LED 1

LED 2

LED 3

LED 4

0 to 25%

of purge time

26 to 50%

of purge time

51 to 75%

of purge time

76 to 100%

of purge time

Содержание ML384

Страница 1: ...llow these instructions Please refer to the standard for principles and definition These instructions apply only to the pressurizing system it is the responsibility of the manufacturer of the pressuri...

Страница 2: ......

Страница 3: ...rminal Box 11 Section 6 Installation of the System 12 Relief Valve Unit 12 Air Supply Quality 12 Pipe Work 13 Multiple Enclosures 13 Provision and Installation of Alarm Devices 13 Power Supplies and t...

Страница 4: ...b 20 C to 55 C T V 12 1462X Ex pxb ia IIC T6 Gb Ex pxb ia IIIC T95 C Db Tamb 20 C to 55 C OV Purge Outlet Valve is pneumatically operated IS Intrinsically Safe Power Alarm terminal box Timing Method E...

Страница 5: ...nts signals 1 8 NPT female minimum 6 mm pipe to be used Visual Indicators Alarm Red Pressurized Green System Purging 4 LEDs that flash sequentially to indicate elapsed time black when not purging IS T...

Страница 6: ...te intervals up to 99 minutes tolerance 0 3 seconds Default Setting 99 minutes Weight 27 kg 60lb Type RLV104 ss FS Design number D758RLV Bore Purge Outlet Valve 104 mm Relief Valve 75 mm Relief Valve...

Страница 7: ...air supply pres sure during the purge process Operation of the System Once the system is installed correctly turn on the air supply Refer to Commissioning section The purge system commences the purge...

Страница 8: ...ver be less than the required purge time The system is now operating correctly in leakage compensation mode If the system has not performed as expected check the installation thoroughly and ensure it...

Страница 9: ...switching devices may be limited in their gas group The certification documentation supplied with any such devices must be checked to ensure their suitability This system is primarily designed for use...

Страница 10: ...entered the enclosure before pressurization Purging is the process of removal contaminated air and replacement with air or inert gas known to be free from flammable gas The duration of this purge proc...

Страница 11: ...ower Interlock switch Alarm Trip Purge Time Machinery Start Normal Operation CLAPS Regulator Pressure Intermediate switch contacts open Intermediate sensor sends falling pressure signal Fault Conditio...

Страница 12: ...m specified pressure Purge Flow Sensor The Purge Flow Sensor monitors flow through the Purge Outlet Valve At correct purge flow rates above the minimum specified for purging the sensor sends a signal...

Страница 13: ...ntially dangerous to energise the pressurized enclosure in an non pressurized condition when it is known that there is potentially explosive gas or dust in the hazardous location Visual Indicators Vis...

Страница 14: ...controls the leakage compensation air flow into the enclosure after the purging is complete It either increases or decreases the air flow into the enclosure as appropriate to maintain a stable runnin...

Страница 15: ...might affect the calibration of the device In particular the exterior of the spark arrestor should not be painted or blocked in any way Air Supply Quality The MiniPurge system should be connected to...

Страница 16: ...above the minimum the Minimum Pressure Sensor re turns a positive pressurized signal causing the alarm indicator on the control unit to change from red to green When the pressure falls below the minim...

Страница 17: ...all screws in the terminals are secure In all cases the application and isolation of power must be controlled by the MiniPurge system using the power interlock signal No switches are permitted between...

Страница 18: ...e minimum pressure sensing pipe was removed Open the Purge Flow Restrictor Valve very slowly until the Pressure Relief Valve opens Check the opening pressure is within calibration limits This test can...

Страница 19: ...check readings on manometer as system will automatically re purge when it reaches minimum pressure 20 While the system re purges return the CLAPS Regulator to the initial setting 21 If minimum pressu...

Страница 20: ...ation There are no unauthorised modifications The air supply is uncontaminated The interlocks and alarms function correctly Approval labels are legible and undamaged Adequate spares are carried The ac...

Страница 21: ...nsitive and it is recommended that a 1 4 turn maximum adjustments are applied between tests Re calibration of the Pressure Sensors The brass nozzle on the sensor is sealed into position using Loctite...

Страница 22: ...designed for ease of fault finding and many of the components fitted are plug in or chassis mounted Check components by substitution only after establishing that such action is necessary Before carryi...

Страница 23: ...n the supply pipe Static pressure of 5 barg must be maintained during purge Check air supply pressure at the inlet to the control unit Ensure that the supply pipe bore is suitable for the flow rate Pr...

Страница 24: ...as stated on the Customer Test and Inspection Sheet S0015 018 Pressure gauge Air Supply Pressure 0 10 barg S0015 135 Miniature gauge Logic Pressure 0 4 barg ETM IS31 001 IS battery pack for electronic...

Страница 25: ...system merely tops up for any enclosure leakage The system provides an initial high flow of purging air that leaves the PE through the Relief Valve After the initial purging has been completed the Co...

Страница 26: ...one PE can be protected by a single system If PEs are connected and purged in series e g Daisy Chained the Outlet Orifice must be fitted on the last enclosure with the Purge Inlet to the first enclosu...

Страница 27: ...ally by the user by the use of local isolating switch 1 4 2 In accordance with NFPA 496 Expo Mini X Purge systems can have the Action on Pressure Failure normally Alarm and Trip adjusted by the user t...

Страница 28: ...ation do not confuse this flow rate with that caused by excessive setting of the LCV Close the LCV slowly observing the manometer or gauge see item 2 1 3 above The PE pressure will start to fall as th...

Страница 29: ...quantity The LCV is too far open and the air flow is holding the RLV open continuously Note Some CFHP systems have a deliberate but modest Continuous air flow through the RLV in normal operation do n...

Страница 30: ...in the air supply For this reason a dust and water filter should always be fitted But debris can enter from other sources and it is vital therefore that the procedures described in Section 2 is carrie...

Страница 31: ...d Is the pipe to the Power Switch airtight The signal to the Power Switch bulkhead has a restrictor that limits the permissible leakage from the pipe e Note the timer setting Reset the timer to the m...

Страница 32: ...e com Appendix A Certifications Download the certificates at www expoworldwide com downloads Component Certificate Number Purge System ATEX Certificate SIRA 01ATEX1295X IECEx Certificate IECEx SIR07 0...

Страница 33: ...7 6 29 3 32 3 57 2 027256 6 5 9 02 180 5 33529 7 33529 5 1 0 41 0 0 7 5 6 6 67 0 286 1 67 1 66 67 H 81 7 21 2 67 1 66 67 8 77 1 6 67 1 66 67 72 5 1 81 66 67 7 27 5 6 0 7 5 6 6 127 6 UG 1 352 7 21 0 16...

Страница 34: ...50 7 6 7 78 725 17 50 7 6 7 9 6312 G 7521 385 7 0 5 6 77 5 3 1 725 50 35 6685 1 725 6 67 0 385 1 0 1 385 28 1 725 81 7 21 2 25 175 16 6 5 8 76 21 0 1 080 3 0 1 385 57 7 21 77 16 225 7521 7 0 5 72 5 1...

Страница 35: ...d NOTE LC BOOST system is optional LC BOOST 71 66 72 66 7 1 PP 29 5 1 PP 1 7 8163 72 5 1 6 0 7 5 5 1 67 786 33529 02 1R 7 668 UG 1 352 7 21 0 16 216 1 PP 2 127 6 SR 7HFKQRORJLHV LPLWHG 2 1R 1 6 7 7 86...

Страница 36: ...RM 1 8 NPT 1 8 NPT 1 4 6mm I D 1 4 6mm I D 1 NPT PI H CONNECT TO EITHER A OR B 1 2 NPT 1 2 NPT A B 1 25mm I D MINIMUM 1 8 NPT 1 8 NPT 1 8 NPT ELECTRICAL SIGNAL VIA EEx e JUNCTION BOX RECOMMENDED MINIM...

Страница 37: ......

Страница 38: ...09 110 111 112 113 114 115 116 117 118 BLACK GREY BROWN BLACK GREY BROWN GREY BLACK BLUE BROWN TERMINAL LAYOUT INTERMEDIATE PRESSURE CONTACTS SEE CIRCUIT DIAGRAM ALARM PRESSURISED CONTACTS MOTOR INTER...

Страница 39: ......

Страница 40: ...N O T S C A L E SR 7HFKQRORJLHV LPLWHG JOB No FINISH TITLE CUSTOMER SHEET No O F PROJECTION D I M E N S I O N S I N m m 81 7 1 20 DRAWING No 1 NRB from Expo Technologies Limited neither are they to b...

Страница 41: ...Pressure Equipment Directive 97 23 EC MiniPurge Systems are classified as not higher than category I under Article 9 of this Directive and intended for use in potentially explosive atmospheres Hazard...

Страница 42: ......

Страница 43: ......

Страница 44: ...ologies Ltd Unit 2 The Summit Hanworth Road Sunbury on Thames TW16 5DB UK Tel 44 0 20 8398 8011 Fax 44 0 20 8398 8014 E mail sales expoworldwide com Qingdao Expo M E Technologies Co Ltd 329 Huashan Er...

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