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IPS Belt Cleaner

19/11/2021

INDEX

SECTION 1

SAFETY

SECTION 2

INTRODUCTION

SECTION 3

PREPARATION FOR INSTALLATION

SECTION 4

INSTALLATION

SECTION 5

OPERATION OF THE SPRING TENSIONER

SECTION 6

OPERATION OF THE AIR TENSIONER

SECTION 7

RETROFITTING EXISTING CLEANERS

SECTION 8

COMMISSIONING

SECTION 9

ROUTINE MAINTENANCE AND SERVICE

SECTION 10

TROUBLE SHOOTING

SECTION 11

SECTION 12

INSTALLATION DRAWINGS

EXPLODED PARTS DRAWINGS

SECTION 13

FINAL CHECKLIST

Содержание InLine 20-Ten Series

Страница 1: ...IPS Belt Cleaner 1 19 11 2021 IPS Belt Cleaner Installation and Operation Manual...

Страница 2: ...LD 4740 PO Box 5755 Mackay Mail Centre QLD 4741 07 4952 4600 essmac esseng com au MAITLAND Unit 2 Barton Court 6 Johnson Street Maitland NSW 2320 02 4932 3544 essmai esseng com au PERTH 26 Midas Road...

Страница 3: ...y way of consequential loss arising out of defects in the product You are asked to note that ESS offers purchasers a service whereby either a It will install the product and certify the correctness of...

Страница 4: ...NSTALLATION SECTION 5 OPERATION OF THE SPRING TENSIONER SECTION 6 OPERATION OF THE AIR TENSIONER SECTION 7 RETROFITTING EXISTING CLEANERS SECTION 8 COMMISSIONING SECTION 9 ROUTINE MAINTENANCE AND SERV...

Страница 5: ...into the chute or enclosure to inspect adjust or change blades on the cleaner Where site rules permit the cleaner can be safely serviced with the conveyor operating Where site rules do not permit ser...

Страница 6: ...IPS is an upgraded version of the ESS InLine 20 Ten Premium Cleaner the original ESS InLine cleaner which set the standard for cleaning performance combined with safety and ease of servicing Features...

Страница 7: ...Also available in Clip Type for mechanically spliced belts Urethane Blades For damaged belts and special applications Reversing Blades All above options in reversing form for belts that drive in both...

Страница 8: ...present familiarise yourself with the cleaner assembly allow you to plan the installation reducing installation time 3 Assemble the Necessary Tools Safety Equipment Required for the Installation 4 Ob...

Страница 9: ...flat pressure roller to obtain best cleaning results see figure 2 NOTE 3 For installation on enclosed head pulley chutework draw all dimension lines on chute wall In applications where head pulley is...

Страница 10: ...ith each other Note If replacing a 20 Ten series cleaner with the IPS cleaner mount hole and cut out configuration is exactly the same Figure 3 Chute Cut out for all Models Verify Cleaner Position bef...

Страница 11: ...t fits to the far side mount Orientate so mechanical stop is on the underside of the mainframe Fix the mainframe using a securing pin and the mainframe saddle to the far side mount Select an appropria...

Страница 12: ...the cleaner is secured Step 10 For the Air Tensioned model only connect the air tube to the fittings in the Far Side airbag on the underside of the mount bracket See figure 6 section 6 Pass the tube...

Страница 13: ...e to adjust the cleaner mainframe and blade assembly against the belt The end of the adjusting screw locates in a recess in the centre of the spring jacking plate The springs allow storage of force to...

Страница 14: ...using a rule or measuring tape Tighten the locking nuts against the mount bracket Start the conveyor and observe the cleaning action of the blades Ensure that the blades ride smoothly on the belt wit...

Страница 15: ...eaner is backed off the belt evenly When fully retracted simply remove the retaining pin securing the blade cartridge to the operator end of the mainframe Grasp the handle and pull the blade cartridge...

Страница 16: ...rce to adjust the blades against the belt Cleaner adjustments and correct force are automatically applied by controlling the air supply pressure See figure 6 below Figure 6 Air Supply Connections InLi...

Страница 17: ...ball valve Open the individual isolation valve for this cleaner in the ESS Control Box to pressurise the tensioner The cleaner will automatically raise and the blades will contact the belt Adjust the...

Страница 18: ...the retaining pin securing the blade cartridge to the operator end of the mainframe Grasp the handle and pull the blade cartridge off the mainframe and away from the mount bracket Completely remove t...

Страница 19: ...tted to the New ESS Inline IPS Mount Brackets The optional ESS IPS Retrofit Kit can be utilised to install the mounts to an existing 20 Ten mainframe Utilizing this kit will allow the customer to have...

Страница 20: ...in the blades or mainframe Ensure that all blades are contacting the belt evenly Ensure that there is no marking of the belt surface from the cleaner blades Refer to the Trouble Shooting section or c...

Страница 21: ...ades or mainframe DO NOT REACH INTO THE CHUTE WHILST CONVEYOR IS RUNNING Step 3 If necessary adjust the cleaner tension refer to appropriate section for tensioner used IF BLADE SERVICING IS REQUIRED S...

Страница 22: ...en Carbide blades ensure that the urethane end blades are also replaced End Blades prevent belt damage by supporting the belt at the edge of the cleaning blades If removing both Blade Locks first mark...

Страница 23: ...aximum tension recommended in installation instructions Material build up between blades mainframe and belt Increase frequency of inspection and service to once a week Normal deflection A small amount...

Страница 24: ...IPS Belt Cleaner 24 19 11 2021 SECTION 11 INSTALLATION DRAWINGS...

Страница 25: ...IPS Belt Cleaner 25 19 11 2021...

Страница 26: ...IPS Belt Cleaner 26 19 11 2021 SECTION 12 EXPLODED PARTS DRAWINGS...

Страница 27: ...IPS Belt Cleaner 27 19 11 2021...

Страница 28: ...IPS Belt Cleaner 28 19 11 2021...

Страница 29: ...IPS Belt Cleaner 29 19 11 2021...

Страница 30: ...IPS Belt Cleaner 30 19 11 2021...

Страница 31: ...IPS Belt Cleaner 31 19 11 2021...

Страница 32: ...IPS Belt Cleaner 32 19 11 2021...

Страница 33: ..._________________________________________________ 3 Was work carried out as per procedure and JSA Yes No If No WHY ______________________________________________________________________________ ______...

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