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ENVO SNOWBIKE KIT MANUAL

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VERSION 1.2

3

Read, understand, and follow all of the instructions and safety precautions in this manual
and on all product labels. Failure to follow the safety precautions could result in serious
injury or death.

I M P O RTA NT N OT E TO B U Y E R S

This is a DIY product preliminary launch for early adopters. This concept has gone through
all major engineering, prototyping, limited production, testing, revisions, and approval in order
to be released to market. However, there might be multiple unknown failure scenarios during
the use of this product as mobility means the product will be used on various terrains in
which the risks are assumed by the user. That means the buyer, assembler and users must be
mechanically inclined and fully understand the product details and instructions as well as all
probable risks of using them. DIY installation on a wide range of bicycles requires a creative
and a technical mind. Failure to properly install the product may cause serious damage to the
bike and/or severe injury. The buyer assumes the liability for the safe installation and use of
this product by signing the Liability Waiver. If you have any questions or need further details,
do not hesitate to contact us.
All information contained within this user manual is based on the latest product information at
the time of publication. Due to constant improvements in the design and quality of production
components, some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this publication are
intended for reference use only. No liability can be accepted for omissions or inaccuracies.
Any reprinting or reuse of the depictions and/or procedures contained within, whether whole
or in part, is prohibited.

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Содержание ELECTRIC SNOWBIKE KIT

Страница 1: ...ELECTRIC SNOWBIKE KIT USER MANUAL 1 604 423 3381 E NVODRIVE COM ...

Страница 2: ...osal 17 4 PRODUCT DESC RIPTION 18 4 1 Components 18 4 2 Dimensional Overview 19 5 AS S E M BLY INS TRU CTIONS 21 5 1 Unboxing 21 5 2 Rear Snow Track Assembly 22 5 3 Front Fork Connector Assembly 28 5 4 LCD Installation 32 6 OPE R ATING YOU R PRODUCT 34 6 1 LCD Function Overview 34 6 2 Display Content 35 6 3 Button Definition 35 6 4 Normal Operation 36 6 5 Error Codes 40 6 6 General Project Setting...

Страница 3: ...as well as all probable risks of using them DIY installation on a wide range of bicycles requires a creative and a technical mind Failure to properly install the product may cause serious damage to the bike and or severe injury The buyer assumes the liability for the safe installation and use of this product by signing the Liability Waiver If you have any questions or need further details do not h...

Страница 4: ...share anything that can help us improve our products and service 1 1 USE OF MANUAL For safe and enjoyable operation and installation of all ENVO Drive Systems products please carefully read and follow the recommendations outlined in this manual It is critical that you clearly understand all general operations of various parts of your ENVO Drive Systems product Please pay extra attention to any inf...

Страница 5: ...ncrease speed or power Do not modify your SnowBike Kit Loss of control may occur at higher speeds Modification may also create a safety hazard and lead to serious injury The warranty of your entire machine is terminated if any equipment has been added or any modifications have been made to increase the speed or power of the SnowBike The ENVO SnowBike Kit can be dangerous to use The user or consume...

Страница 6: ...top in case of emergency Apply both brakes simultaneously and smoothly Never ride with headphones They mask traffic sounds and emergency vehicles sirens distract you from concentrating on what is going on around you Headphone wires can tangle in the moving parts of the SnowBike causing you to lose control 2 2 RIDER POSITION Rider positions may vary with experience but under many conditions the pro...

Страница 7: ...w track before riding 2 4 RIDING GEAR HE LME T Wearing a helmet can prevent a severe head injury Always wear a helmet that meets or exceeds established safety standards when riding any ENVO Drive Systems product E YE PROTECTION Do not depend on eyeglasses or sunglasses for eye protection Always wear shatterproof goggles or use a shatterproof helmet face shield when riding any ENVO Drive Systems sn...

Страница 8: ...our speed 2 7 EXCESSIVE SPEED Always observe all provincial and local laws and speed limits Never modify your SnowBike to increase the speed or power Modification may also create a safety hazard and lead to serious injury Loss of control may occur at higher speeds 2 8 OBSTACLES AND JUMPING Do not jump your SnowBike over large drifts or similar terrain The impact of landing your SnowBike after jump...

Страница 9: ... are permitted Whenever possible pull off the trail to prevent colliding with others Become familiar with all signage used in the area where you are snowbiking 2 12 RIDING AT NIGHT Traveling at night requires extra caution Check your headlight and taillight to ensure proper operation Always ensure you can bring your SnowBike to a complete stop within the distance illuminated by the headlight The a...

Страница 10: ... slowly with caution Allow yourself plenty of room for stopping and turning Driving in too little snow will result in excessive wear and damage to the track and ski Never attempt an abrupt change of direction when operating on slippery surfaces Proceed slowly and use extra caution Driving on ice or hard packed snow reduces steering and braking control which may result in loss of control and seriou...

Страница 11: ...onditions Riders should reduce their speed and proceed with caution 2 14 10 UNFAMILIAR TE RRITORY When you enter an area that is new to you drive with extreme caution Go slow enough to recognize potential hazards such as fences rocks sudden dips tree branches wires and other obstacles Even when following existing tracks be cautious Travel at a slow speed so you can see what is around 2 14 5 DOWNHI...

Страница 12: ...e possible When in unstable snow conditions travel should be restricted to lower angle slopes When in the mountains be aware of the conditions and dangers Check local avalanche forecasts before heading out to ride and always follow the safety recommendations of local authorities You should always carry a snow shovel probe and avalanche beacon while riding on mountains We recommend that all mountai...

Страница 13: ... of temperature and wind speed the wind chill index corresponds roughly to the temperature that one would feel in a very light wind For example a temperature of 25 C and a wind speed of 20 km h give a wind chill index of 37 This means that with a wind of 20 km h and a temperature of 25 C one would feel as if it were 37 C in a very light wind 2 Wind chill does not affect objects and does not lower ...

Страница 14: ... a full charge You should charge your battery for at least 4 5 hours with a super external charger or for at least 10 hours with the internal charger The ENVO Drive Systems battery is equipped with a 5 minute sleep function If no activity is detected the SnowBike will go into static mode to conserve battery power Simply cycle the bike off then on again to reactivate the battery The rated output ca...

Страница 15: ...y The external charger will charge a fully depleted battery in 5 6 hours The internal charger will charge it within 12 14 hours The indicator light on the charger will be red orange when the battery is charging and will turn green when fully charged Avoid subjecting the battery to high temperatures such as direct sunlight for prolonged periods of time Recharge the battery before it becomes complet...

Страница 16: ...re not going to use your battery for a while fully charge the battery prior to turning it off Be sure to turn on and charge your battery every 2 months to ensure it never completely loses its charge The battery will get hot during charging this is normal however if you smell or see any smoke turn the battery and charger off and unplug anything attached to the battery Call ENVO Drive Systems to obt...

Страница 17: ...ttery A punctured or crushed battery could catch fire causing a fire or explosion with could lead to property damage severe injury or death Keep battery away from excessive heat 104 F or higher or open flames Avoid long term exposure to direct rays from the sun Protect the battery from materials that may contaminate the charge port or the output port such as dirt and sand the ports may be difficul...

Страница 18: ...d in this manual are general representations Your model may differ 1 Snowboard 8 Controller Bag 2 Front Fork Connector 9 Rear Fork Connector 3 Headlight 10 Electric Motor with Sprocket 4 Throttle 11 Snow Track 5 Controller Display 12 Guide Rollers 6 Controller Keypad 13 Peddle Assist Sensor Disc 7 Battery 14 Front Fork Support Clamp ...

Страница 19: ...E KIT MANUAL VERSION 1 2 19 4 2 DIMENSIONAL OVERVIEW All the dimensions are given in the above picture are for reference only Dimensions will vary depending on the bike frame Side View Front Fork Connector Assembly ...

Страница 20: ...ENVO SNOWBIKE KIT MANUAL VERSION 1 2 20 Rear Snow Track Assembly ...

Страница 21: ... INSTRUCTIONS 5 1 UNBOXING 1 Open box from top Be careful of the metal pins used for packing 2 Gently lay the box on its side and slide the SnowBike kit assembly out of the box It s best to complete this process with two people with one on either side ...

Страница 22: ...ar dropout of the bike Put an appropriately sized spacer between the bike frame and each connecting plate on either one or both sides of the bike frame according to the bike frame s geometry Tighten two M10 Hex Nuts on the inside of the bike s rear fork and two M10 Hex Nuts on outside of the rear snow track s connecting plate M10 Threaded Round Bar Bike Frame Rear Snow Track Connecting Plate Rubbe...

Страница 23: ...rly adjusted Rotate the connecting plates of the rear snow track so that snow track assembly is aligned with the bike frame Make sure the bike frame is centered within the snow track assembly as shown in below figure After aligning tighten all four M10 Hex Nuts so they are secure If the bike frame is not fitting between rear snow track s connecting plates then more spacers may be required Rear Sno...

Страница 24: ...appropriate spacer on one side or both sides between the connecting plate and the welded bush of the motor arm plate Make sure the snow track assembly align with bike frame and should be centered between bike frame Rear Snow Track Connecting Plate Allen Bolt M12X40mm Welded Bush Motor Arm Plate ...

Страница 25: ...und bar is touching to the bike frame at all times 4 After aligning insert another M10 threaded round bar that can pass through the curved slot of the connecting plate that rests on the top of the bike frame Tighten all the nuts from the outside and the inside face of the plate ...

Страница 26: ...M10 threaded round bars are touching to the bike frame all the times but does not touch to the snow track 5 Insert smaller M10 threaded round bars that can pass through the curved slot of the connecting plate and rest on the bottom of the bike frame on both sides ...

Страница 27: ...dingly with the help of spanner 6 After completing the whole installation check the snow track tightness The snow track should not be loose If the snow track is loose then attach the snow track tensioner to the assembly on the both sides as shown in the figure below Hex Bolt M8X65mm Snow Track Tensioner ...

Страница 28: ...ttach the snowboard to the front fork connector Insert the M6 Washer followed by the M6x15mm Allen Bolt to fix the snowboard to the front fork connector part A size 5 Allen Key is required to tighten the M6X15mm Allen Bolt Snowboard Allen Bolt M12X40mm Washer M6 Allen Key Size 5 ...

Страница 29: ...ion b a Insert the M10 Allen Bolt that can pass through the front fork of the bike and any hole out of three in the front fork connector based on the height adjustment Allen Bolt M6X60mm Washer M6 Washer M10 Hex Nut M6 Hex Nut M10 Allen Bolt M10X130 mm 2 Remove the front wheel of the bike and fix the completed front fork connector to the bike s front fork The SnowBike conversion kit is suitable fo...

Страница 30: ...and then fix the clamp Fix the clamp b If the dimension between the front fork A is not standard but is between 100mm and 140mm then the installation procedure is same as instruction a If there is a gap between the connector and the front fork add washers as shown in the figure below Fill the gap with M10 Washers ...

Страница 31: ...n standard forks Front Fork Connector assembly will be slightly different than regular assembly If the front fork dimension A is more than 100mm then use a M10 Threaded Bar instead of a M10x130mm Allen Bolt If this is the case you will need to tighten the Hex Nut from both sides Hex Nut M10 M10 Threaded Round Bar Rubber End Cap ...

Страница 32: ... 4 LCD INSTALLATION ME TE R DIME NSION Meter Dimension Dual Bracket Mounting Dimension Button Box Dimension PC material is mainly used for KT LCD3 meter and button box housing and the housing color is dark gray or white 5 4 1 WIRING SCHE MATIC ...

Страница 33: ...ting perspective In the case that the vehicle is power off the meter connectors are in plug connection to corresponding controller connectors Turn on the power electric vehicle and meter will be under normal operation the meter installation is finished The protection film on meter display panel should be torn 5 4 2 INSTALL ATION ...

Страница 34: ...plays of real time speed Km H or MPH and a single maximum speed MXS and a single average speed AVS Trip distance display with displays of a single trip distance DST and total trip distance ODO Power assistant ratio or handlebar gear ASSIST switch 6Km H power assistant push function Cruise function CRUISE Battery capacity indicator Real time battery voltage VOL display Motor power and temperature M...

Страница 35: ...hich are icons of button alt text UP button alt text SW button alt text DOWN Button Box and Operating Panel 6 2 DISPLAY CONTENT Battery Capacity Indicator Backlights and Headlight Status Brake Status Vehicle Speed 6 km h Power Assist Push Function Motor Operation Power or Motor Running Temperature Environment Temperature Trip Distance or Real Time Battery Voltage Power Assist Ratio Gear and Cruise...

Страница 36: ...will be powered off In power off mode the power consumption of the meter and controller is zero 6 4 2 DISPL AY 1 The meter is startup to enter Display 1 The Display 1 indicates battery capacity symbol single trip time TM power assist level ASSIST real time trip speed single trip distance DST motor operation power Motor W environment temperature headlight and brake status symbols It also shows crui...

Страница 37: ...g mode after 5 seconds single maximum speed will automatically return to real time trip speed Km H as shown in the icon Display 3 6 4 4 DISPL AY 3 In Display 2 hold button SW shortly to enter Display 3 In each display interface if you hold button SW long the meter will be powered off together with that of the controller ...

Страница 38: ...he highest power PAS Ratio or Handlebar Gear Switch At every startup the meter will automatically restore gear this can also be configured as required by users when it was at last shut down When the power assist ratio is gear 0 zero there s no power assist function 6 4 6 POWE R ASSISTANT PUSH FUNCTION Users can use 6Km H power assist function when pushing vehicles Hold button DOWN the meter assist...

Страница 39: ...70 the four power displays of the meter are lit when the battery capacities drop the four power displays are off in order when the power capacity is less than 15 the four power displays are totally turned off When the controller is power off due to voltage shortage the power display frame flashes indicating the vehicle has been in voltage shortage and waiting for shutdown currently 6 4 10 MOTOR OP...

Страница 40: ... 06 info Motor or controller has short circuit abnormality 6 4 12 SINGLE DATA CLE ARING 5 seconds after the meter is powered on at Display 1 hold both the button UP and the button DOWN simultaneously for about 2 seconds the single trip time TM and single trip distance DST flicker then hold button SW shortly the record contents of both will be cleared Under the status of data flashing if there were...

Страница 41: ... shortly to save the current set values and enter into the next setting 6 6 2 ME TRIC AND IMPE RIAL UNITS Enter into the metric imperial units setting interface and then the speed and mileage unit flash Hold button UP or button DOWN shortly to make sync selection of three metric imperial units as speed mileage and the environment temperature UNITS DE FINITION TABLE OF ME TRIC IMPE RIAL UNITS DISPL...

Страница 42: ...ously for about 2 seconds to enter P parameter setting environment 6 7 1 P PAR AME TE R DE FAULT VALUES After finishing each P parameter setting hold button SW shortly to save the current set values and enter next P parameter setting interface 6 7 2 E XIT P PAR AME TE R SE T TING Among the five P parameter settings when each parameter setting is completed if held the button SW long for about 2 sec...

Страница 43: ...nwhile the current set parameters would be saved Under each parameter setting interface if there s no button operation on the meter for more than 1 minute and then the meter will automatically return to Display 1 and the original set parameters will be saved NUMBE R PARAMETER NAME DEFAULT VALUE C1 Power assist sensor and parameter select mode 7 C2 Motor phase classification coding mode 0 C3 Power ...

Страница 44: ...de of the handlebar Like on a motorcycle a bike throttle is designed to let the user apply 0 100 of the motor s power at will The throttle can act independently or in tandem with or without the Pedal Assist System When you want to slow down you simply release the throttle and let it return to its resting position and simultaneously apply the brakes 6 10 OPERATING RANGE Expect a range of about 20 k...

Страница 45: ...t the motor the longer it will assist you Service your bike periodically ensuring bearings run smoothly and the brakes do not rub the rotors or rims Minimize the weight you carry Lubricate the chain every few rides more so if riding in the rain Clean the drivetrain as often as you can and thoroughly clean it at least once a month Avoid sudden starts and stops Minimize use of throttle ...

Страница 46: ...ur SnowBike is unsafe to ride until you follow the instructions included in this section Failure to follow these instructions could lead to component or bike operation failure which could lead to serious injury or death 1 Remove the battery before performing any additional service inspection or maintenance on your SnowBike Failure to remove the battery could lead to the SnowBike turning on unexpec...

Страница 47: ...ait at least 10 seconds before turning it on and checking it again 9 Take a good look at the whole SnowBike to detect any deformation colour changes cracks Ride back very carefully or walk your SnowBike back to a professional mechanic and have the mechanic check the SnowBike and help resolve any issues 10 If you have had an accident and are unsure whether your SnowBike will function properly leave...

Страница 48: ...connections clean and secured Order replacement parts Battery Battery does not charge up with standard charger Battery is already fully charged Check battery voltage by pressing the power button two times after turning on the display You will see the voltage on the right bottom corner Above 41V for 36V is considered fully charged and above 53V for 48V is considered fully charged Charger does not f...

Страница 49: ...nance on other bicycle components Reposition parts and add vibration damping between parts make sure motor is secured Motor System is on but motor has no power Loose connections Check connections and reconnect make sure to align arrows Brake cut off sensor is malfunctioning Disconnected the brake cut off sensor check if motor is powering Battery not sufficiently charged Check battery voltage If be...

Страница 50: ...s need to be adjusted Adjust the cable tension to shift the left pad use an Allen key to adjust the right pad The pads should be adjusted so the rotor spins freely in the middle of the two pads Brakes not bedded in properly material buildup is causing noise Lightly sand and clean rotors and pads Bed in your brakes see section 5 6 For any additional troubleshooting help refer to support envodrive c...

Страница 51: ...tery prior to storage Check and charge your battery at least every 2 months Always store your SnowBike somewhere where it is protected from rain snow or sunlight Always store the battery in a cool well ventilated room away from freezing temperatures You may also seal the terminals with tape to protect against any short circuit Misuse of vehicle racks could result in potentially hazardous situation...

Страница 52: ... parts for repair or replacement to our service shop is the customer s responsibility An ebike is a vehicle that functions in real working conditions and is exposed to unwanted impacts shocks vibrations heat and cold accidents water penetration salt splash etc which may cause damage These damages are not covered under the warranty If you find a defective product or part within the eligibility peri...

Страница 53: ...ese conditions within the warranty period The battery capacity must prove to be less than 70 of initial condition No warranty claims are accepted in the case of damages due to the following 1 External influences particularly falling rocks collision normal wear and tear improper handling acts of god accident and other external events with an immediate external effect due to mechanical powers 2 Purp...

Страница 54: ...ncluded that there has been any case of modification or tampering with firmware 9 3 REGISTERING YOUR PRODUCT WARRANTY Please register your ENVO Drive Systems product by submitting filling out our product warranty registration form at envodrive com warranty registration IMPORTANT NOTE You must register your electric bike with ENVO Drive Systems within 30 days of receiving your product for warranty ...

Страница 55: ...ROUBLESHOOTING REPAIRS TECHNICAL SERVICE We have a dedicated Help Center including a troubleshooting guide and user manuals to help customers maintain and fix their system in case of errors or failure You are required to go through the guides and if the solution is not achieved contact our customer service through our ticketing system providing all observations for our technicians to help figure o...

Страница 56: ...ems Inc 1685 Ingleton Avenue Burnaby BC V5C 3V6 Canada BUSINESS HOURS Monday Friday 10am 5pm PST Saturday 11am 3pm PST Sunday Closed Please check online to see our most up to date hours PHONE 1 604 423 3381 Toll free 888 229 2980 WE BSITE envodrive com support envodrive com ...

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