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CCS120

Commissioning

Hauser

17

Requirements

The sensor reading is stable (no drifts or unsteady values for at least 5 minutes). This is normally 
fulfilled, when:

• The polarisation period is finished.
• The flow is constant and within the correct range.
• The sample medium and the sensor are at the same temperature.
• The pH value is within the admissible range.

Zero point calibration

Zero point calibration is only necessary when the sensor is used at the lower limit of the 
measuring range.
For zero point calibration, perform the following steps:
1.

Remove the sensor from the assembly (see operating instructions of the assembly).

2.

Clean the sensor thoroughly. The sensor must be totally free of chlorine for the next 
working step.

3.

Stir the sensor in a container filled with clean water (free of chlorine and bromine) until 
the measured value remains stable.

4.

Adjust the transmitter to zero according to it operating instructions.

5.

Reinstall the sensor into the assembly (see operating instructions of the assembly).

Slope calibration

For slope calibration, perform the following steps:
1.

Insert the sensor into the assembly, if not already done (see operating instructions of the 
assembly).

2.

Take a sample for DPD measurement. Sampling location has to be close to the installed 
sensor. Use the sampling tap in the case of the compact chlorine system CCE1.

3.

Determine the total chlorine content with a photometer (e.g. CCM182, see accessories) 
according to the DPD 1 / DPD 3 method. See the operating instructions of the 
photometer. Alternatively you can use the DPD 4 methode.

4.

Enter the measured value into the transmitter (see operating instructions of the 
transmitter).

5.

After initial installation of the sensor, check the calibration by DPD measurement 24 hours 
later.

The following calibration intervals are recommended:

• Drinking, industrial, process and cooling water: depending on the specific conditions 

(1 - 4 weeks)

• Swimming pools: weekly
• Whirlpools: daily

!

Note! 
Carry out a slope calibration every time the membrane or electrolyte is changed.

Содержание CCS120

Страница 1: ...BA388C 07 en 07 06 51517372 Operating Instructions CCS120 Sensor for total chlorine...

Страница 2: ...sensor wiring Operating Page 14 ff This chapter describes how to fill in the electrolyte Commissioning Page 16 ff Here you find how to calibrate the sensor Maintenance Page 18 Page 19 ff It is absolut...

Страница 3: ...ion to the transmitter 11 4 2 Connection via junction box 12 4 3 Post connection check 12 5 Operation 13 5 1 Sensor design 13 5 2 Measuring principle 13 5 3 Electrolyte fill in 14 6 Commissioning 16 6...

Страница 4: ...ase note the following items Installation commissioning operation and maintenance of the measuring system must only be carried out by trained technical personnel The technical personnel must be author...

Страница 5: ...to the sales centre responsible Please use the original packaging if possible Please enclose the completed Declaration of Hazardous Material and De Contamination copy the second last page of these Op...

Страница 6: ...d Make sure the contents are undamaged Inform the supplier about damage to the delivery contents Keep the damaged products until the matter has been settled Check that the scope of delivery is complet...

Страница 7: ...CCS120 Installation Endress Hauser 7 3 2 Installation conditions 3 2 1 Dimensions a0003082 Fig 1 Dimensions mm inch 29 1 14 36 1 42 28 8 1 13 25 0 98 27 1 06 183 7 20 74 2 91 NPT 3 4...

Страница 8: ...a0001691 Fig 2 Measuring system in the flow mode example The measuring system described above is available as CCE system fully mounted on a board CAL REL REL1 REL1 ALARM REL2 REL2 E mg l 25 0 C 0 42...

Страница 9: ...If the value drops below 30 l h 7 92 US gal h or flow stops completely this can be detected by an inductive proximity switch and an alarm signal plus locking of the dosage pumps can be triggered Note...

Страница 10: ...the sensor Cover the thread NPT 3 4 with a layer of Teflon tape Screw the sensor into the assembly Note the instructions and safety guidelines in the operating instructions of the immersion assembly 3...

Страница 11: ...r Use the measuring cable CPK9 N A1B internal PM wire to connect the sensor according to the following connection table See also the notes in the operating instructions of the transmitter The white an...

Страница 12: ...al connection Remarks Does the supply voltage of the transmitter match the specifications on the nameplate 110 230 V AC 24 V AC DC Are the installed cables strain relieved and not twisted Is the cable...

Страница 13: ...ined in the medium diffuse through the membrane The constant polarisation voltage between the two electrodes instigates the electrochemical reaction of the chlorine compounds on the working electrode...

Страница 14: ...electrolyte should not be stored for more than 1 year and should not yellow use by date see label Avoid forming air bubbles as far as possible when pouring the electrolyte into the membrane cap The m...

Страница 15: ...lower edge of the thread Now you have to install the membrane cap 1 Place the sensor shaft vertically onto the filled membrane cap 2 Do not cover the vent hole below the rubber seal with your fingers...

Страница 16: ...electrical connection is correct 6 2 Polarisation The voltage applied between cathode and anode by the transmitter polarises the surface of the working electrode Therefore after switching on the trans...

Страница 17: ...g instructions 5 Reinstall the sensor into the assembly see operating instructions of the assembly Slope calibration For slope calibration perform the following steps 1 Insert the sensor into the asse...

Страница 18: ...ience are Drinking industrial process and cooling water depending on the specific conditions 1 4 weeks Swimming pools weekly Whirlpools daily Perform the following maintenance work Check the sensor fo...

Страница 19: ...ee Technical Information TI118C 07 en 8 2 Installation accessories Flow assembly CCA250 for chlorine chlorine dioxide pH and redox Ordering acc to product structure see Technical Information TI062C 07...

Страница 20: ...and connectors Assembly Sensor The possible causes of failure listed in the following table primarily refer to the total chlorine sensor Before commencing troubleshooting please ensure that the follo...

Страница 21: ...membrane cap Replace membrane cap wait until polarisation time is finished calibrate Flow rate too low Correct flow rate Air bubbles on the outside of the membrane Increase the flow rate within the pe...

Страница 22: ...st therefore be disposed of in accordance with regulations on the disposal of electronic waste Please observe local regulations Measured value of sensor is arbitrary and sensor current 5 A Chlorine co...

Страница 23: ...Resolution 0 01 mg l pH range 5 5 9 5 pH dependency jump from pH 7 to pH 8 approx 10 for free chlorine Conductivity range 0 03 40 mS cm Temperature range 5 45 C 41 113 F no quick changes in temperatu...

Страница 24: ...rature Filled with electrolyte 5 50 C 41 122 F Without electrolyte 20 60 C 4 140 F Ingress protection IP 65 Design dimensions see chapter Installation Weight approx 0 14 kg 0 3 lb Materials in contact...

Страница 25: ...11 Electrolyte 14 Environment 24 F Flow mode 8 I Incoming acceptance 6 Installation 4 6 7 Measuring system 9 Installation instructions 8 M Maintenance 18 Materials 24 Measured value 23 Measuring prin...

Страница 26: ...CCS120 26...

Страница 27: ...aned and decontaminated acc to good industrial practices and is in compliance with all regulations This equipment poses no health or safety risks due to contamination Type of device sensor Serial no M...

Страница 28: ...www endress com worldwide BA388C 07 en 07 06 Printed in Germany FM SGML 6 0 DT 51517372...

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