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22

Crosby

 STylE JOS-E, JBS-E, JlT*-JBS-E, JlT*-JOS-E ValVES

InstallatIon and MaIntenance InstructIons

10.1.2  Distortion from piping strains

 

Valve bodies can be distorted by 
excessive piping loads causing seat 
leakage� Both inlet and discharge 
piping must be supported properly and 
anchored so that high bending loads are 
not transmitted to the valve body�

10.1.3  Operating pressure too close to set 

pressure

 

a carefully lapped metal-to-metal 
seated valve will be commercially 
tight at a pressure approximately ten 
percent under the set pressure or 5 psi, 
whichever is greater� Consequently, this 
minimum pressure differential should be 
maintained between set and operating 
pressure to avoid seat leakage problems�

10.1.4 Chatter

 

Oversized valves, excessive pressure drop 
in the inlet lines, restrictions in the inlet 
line, too great a build up of back pressure 
or pulsating inlet pressure will cause 
instability to the pressure relief valve� In 
such installations, the pressure under the 
valve disc may be great enough to cause 
the valve to open but, as soon as flow is 
established, the pressure drops allowing 
the valve to close immediately� This cycle 
of opening and closing sometimes occurs 
at very high frequency causing severe 
seat damage, sometimes beyond repair�

 

Proper valve selection and installation 
techniques are paramount to reliable 
valve performance�

10.1.5  Incorrectly adjusting lifting gear

 

a space of 

1

/

16

 inch minimum should 

always be provided between the lifting 
device and the spindle lift nut� Failure to 
provide sufficient clearance may result in 
inadvertent contact causing a slight shift 
in the opening pressure�

11 eMerson field serViCe and rePair 
PrograMs 

Emerson field service provides on-site, in line 
testing and repair capability for all types of 
pressure relief devices�

11.1 Parts

Emerson will help you establish the right mix of 
on-site spares with Emerson’s own distribution 
and manufacturing support�

11.2 Training

Emerson offers intensive factory or on-
site seminars to improve maintenance and 
application skills�

11.3 Testing

Emerson has the capability to evaluate 
pressure relief valve operability either in the 
field or at various Emerson facilities� Special 
qualifications programs may also be conducted 
in our laboratories�

11.4 Contract management

Emerson will combine a group of services to 
satisfy your special maintenance needs�

Warning

The product is a safety related component 
intended for use in critical applications. 
The improper application, installation or 
maintenance of the product or the use of parts or 
components not manufactured by Emerson may 
result in failure of the product. The advice of a 
qualified engineer should be sought prior to any 
use of the product.
Any installation, maintenance, adjustment, 
repair or test performed on the product must be 
done in accordance with the requirements of all 
applicable codes and standards.
The information, specifications and technical data 
(the 'Specifications') contained in this document 
are subject to change without notice. Emerson 
does not warrant that the specifications are 
current and assumes no responsibility for the use 
or misuse thereof.
The purchaser should verify that there have been 
no changes to the specifications prior to use.

10.1.6  Other causes of seat leakage

 Improper alignment of the spindle, too 

much clearance between the valve spring 
and the spring washers, or improper 
bearing contact between the adjusting 
bolt and the spring washers, spindle 
and disc holder or spindle and lower 
spring washer may cause seat leakage 
problems� Spindles should be checked 
for straightness and springs and spring 
washers should be fitted properly and 
kept together as a spring assembly�

10.1.7 Corrosion

 

Corrosion may result in pitting of valve 
parts, failure of various valve parts, build 
up of corrosive products and general 
deterioration of the valve materials�

 

generally, corrosive attack is controlled 
through selection of suitable materials 
or by employing a bellows seal to isolate 
the valve spring, adjusting bolt, spindle 
and guiding surfaces from the corrosive 
attack of the process fluid�

 

Environmental corrosion attacks all 
exposed surfaces, including studs and 
nuts� In general, the materials required 
for a particular service are dictated 
by the temperature, pressure and the 
degree of corrosion resistance required�

Neither Emerson, Emerson automation Solutions, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product� 
Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user�

Crosby is a mark owned by one of the companies in the Emerson automation Solutions business unit of Emerson Electric Co� Emerson automation Solutions, Emerson 

and the Emerson logo are trademarks and service marks of Emerson Electric Co� all other marks are the property of their respective owners�

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed 

as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability� all sales are governed by our terms and 

conditions, which are available upon request� We reserve the right to modify or improve the designs or specifications of such products at any time without notice�

Emerson�com/FinalControl

Содержание Crosby JBS-E Series

Страница 1: ...hould use only parts manufactured by Emerson Call your nearest Emerson regional sales office or representative for a service engineer should you wish assistance with your field needs Table of Contents 1 Introduction 4 2 Storage and handling 4 3 Installation 4 4 Hydrostatic pressure tests 5 5 Setting testing and adjustments 6 6 Valve maintenance 10 7 Style variations 21 8 Service records 21 9 Spare...

Страница 2: ...art name Notes Notes 1 Consumable spare parts valve parts which should be replaced as part of any disassembly and discs and disc inserts which must be replaced if seats are damaged 2 Repair spare parts valve parts exposed to wear and or corrosion during normal operation They are in fluid flow paths and may require replacement as part of any repair 16 Spindle 3 17 Spindle cotter pin 1 L T orifice 1...

Страница 3: ...he pressure setting deform valve parts and affect seat tightness and valve performance adversely Striking a valve which is under pressure can cause premature actuation These precautionary statements are by no means exhaustive Emerson cannot be expected to know evaluate and advise customers of all the possible applications and operating conditions for its products or of the possible hazardous conse...

Страница 4: ...ned specifically for liquid service The JLT E features patented contoured liquid trim in a standard JOS E JBS E envelope 3 3 Inlet piping Pressure relief valves should be mounted vertically in an upright position either directly on a nozzle from the pressure vessel or on a short connecting fitting that provides direct and unobstructed flow between the vessel and the valve Installing a pressure rel...

Страница 5: ...flange be installed in its place This practice precludes the possibility of any damage to the pressure relief valve Bent spindles and damaged valve seats are problems that can be caused by improper hydrostatic test procedures Blank flanges must be removed and the pressure relief valve reinstalled before the vessel is placed in service When the hydrostatic test must be performed with the valve in p...

Страница 6: ...ection 5 8 and specifically in Section 5 8 1 For valves with set points in excess of 500 psig it is recommended that when testing on a low volume test bench the lift be restricted temporarily by use of a gag or other suitable device However it is good practice to inspect the valve prior to installation This inspection determines any damage which may have occurred due to rough handling in transit o...

Страница 7: ...r of notches moved so that the ring can be returned to its proper position following testing Moving the notches on the nozzle ring to the left will lower the nozzle ring Replace the nozzle ring set screw before each set pressure test The set screw must engage one of the ring notches being careful that it does not bear on the top of a tooth 5 8 2 Remove the cap or lifting lever following the instru...

Страница 8: ...set pressure correction factors at ambient temperature Set pressure psig Increase in spring set pressure 5 9 5 Style JLT The Style JLT in the P Q R and T orifice sizes is preset at the factory and cannot be adjusted externally in the field since the special contoured skirt on the disc holder prevents engagement of the set screw with the nozzle ring As a result the nozzle ring is not slotted and is...

Страница 9: ...e with 0 035 inch wall The tube end is cut square and smooth is parallel to and inch below the surface of the water A snap on type test clamp shown in Figure 5 is available Procedure With the valve mounted vertically the leakage rate in bubbles per minute shall be determined with pressure at the pressure relief valve inlet raised up to and held at 90 percent of the set pressure or cold differentia...

Страница 10: ... less than ten minutes Allowable leakage rate The maximum allowable leakage rate should not exceed 10 cubic centimeters per hour per inch of diameter of nominal valve inlet size For nominal valve sizes of 1 inch or less the leakage rate shall not exceed 10 cubic centimeters per hour For soft seated valves there shall be no leakage for one minute Soft seated valves For exceptional seat tightness an...

Страница 11: ...rts may be cleaned by wire brushing provided the brushes used do not damage nor contaminate the base metals Only clean stainless steel brushes should be used on stainless steel components The internal parts such as the guide disc holder disc insert nozzle ring and spindle should be cleaned by immersion in a commercial high alkaline detergent Guiding surfaces on the disc holder and guide may be pol...

Страница 12: ...s have been damaged badly by dirt or scale lapping the seating surfaces should restore them to their original condition Never lap the disc insert against the nozzle Lap each part separately against a cast iron lapping block of the proper size These blocks hold the lapping compound in their surface pores and must be recharged frequently Lap the block against the seat Never rotate the block continuo...

Страница 13: ...be tight nor will it operate properly unless all parts are machined correctly The most satisfactory way to machine a nozzle is to remove it from the valve body However it may also be machined while assembled within the valve body In any event it is vitally important that the seating surfaces run absolutely true before machining Figure 10 Nozzle seat critical dimensions Minimum face to seat dim ref...

Страница 14: ...disc holder 5 and guide 15 by sliding the guide over the disc holder Note the guide for D and E orifice valves protrudes up into the valve bonnet 6 6 6 Install the two guide gaskets 28 one above and one below the guide Note when assembling bellows valves the bellows flange eliminates the need for a bottom guide gasket 6 6 7 While holding the top of the disc holder install the guide into the body A...

Страница 15: ...asure the valve lift Install the limit spacer see Figure 13 with the chamfer down and reassemble the valve as described in Steps 6 6 1 through 6 6 10 Note install bellows to disc holder for JBS F orifice valve then install spacer Measure the lift of the valve and compare it with the required lift as given on the restricted lift nameplate with tolerance 020 0 020 0 50 mm 0 50 mm Based on the result...

Страница 16: ...67 11408750 0 051 F 1 4 11408566 0 099 11408577 0 078 11408588 0 058 F 5 7 11408566 0 099 11408577 0 078 11408588 0 058 G 11408820 0 120 11408821 0 093 11408823 0 066 H 11408831 0 141 11408832 0 108 11408834 0 075 J 11408844 0 172 11408845 0 130 11408847 0 087 K 11408859 0 204 11408860 0 153 11408861 0 103 L 1 4 11408390 0 248 11408391 0 185 11408392 0 122 L 5 6 11408405 0 261 11408406 0 198 11408...

Страница 17: ...1408577 0 078 11408519 0 054 F 5 7 11408691 0 105 11408657 0 079 11408623 0 054 G 11408816 0 126 11408821 0 093 11408817 0 061 H 11408826 0 151 11408832 0 108 11408827 0 069 J 11408837 0 186 11408838 0 133 11408540 0 081 K 11408851 0 217 11408860 0 153 11408852 0 092 L 1 4 11408865 0 268 11408866 0 189 11408867 0 111 L 5 6 11408397 0 281 11408398 0 202 11408399 0 124 M 11408413 0 296 11408414 0 20...

Страница 18: ...spacer of 70 of full capacity in Table 10 11408478 Nameplate restricted lift 1 243 70 0 870 inches Nameplate capacity 374 860 lbs hr 70 262 402 lbs hr Case 2 Capacity required 165 000 lbs hr Selection 2 Maximum not to exceed rated Nameplate Capacity 110 of capacity required 181 500 lbs hr Required capacity of full capacity 165 000 374 860 44 Required lift 44 1 243 inches 0 547 inches Choose two sp...

Страница 19: ... ring soft seat or vice versa Type D Install the cap gasket on the bonnet Screw the spindle nut onto the spindle Place the dog in the cap and install the dog shaft so that the dog is horizontal and the square on the end of the dog shaft has a corner on top With the dog shaft in the position above scribe a horizontal line on the end of the dog shaft This line must be horizontal when the lifting gea...

Страница 20: ...otter pin Cotter pin Cotter pin Pin Pin Spindle Spindle nut Spindle nut Spindle Valve spindle Spindle Test rod Spindle Adjusting bolt Adjusting bolt nut Dog shaft Dog shaft Dog shaft gasket Dog shaft Dog Dog Lockwasher Lever nut Lever nut Lever nut lockwasher Lever Lever Packing gland Packing Packing gland sleeve Packing gland nut Forked lever Lever Cap plug Cap plug gasket Cap top gasket Cap gask...

Страница 21: ...parts the valve shop number assembly number or serial number should be given together with set pressure part name and item number valve size and style On the valve nameplate the valve assembly number is shown as shop number Spare parts may be ordered from any Emerson regional sales office or representative 10 Trouble shooting pressure relief valves Troubles encountered with pressure relief valves ...

Страница 22: ...e of the product The advice of a qualified engineer should be sought prior to any use of the product Any installation maintenance adjustment repair or test performed on the product must be done in accordance with the requirements of all applicable codes and standards The information specifications and technical data the Specifications contained in this document are subject to change without notice...

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