background image

16

D 1-4()

N/a

N/a

N/a

N/a

N/a

N/a

N/a

N/a

JOS D 5-7()

N/a

N/a

N/a

N/a

N/a

N/a

N/a

N/a

E 1-4()

N/a

N/a

N/a

N/a

11408429

0�117

11408440

0�100

F 1-4()

N/a

N/a

11408542

0�161

11408554

0�141

11408535

0�120

F 5-7()

N/a

N/a

11408542

0�161

11408554

0�141

11408535

0�120

g

11408534

0�225

11408818

0�199

11408819

0�173

11408536

0�146

H

11277099

0�274

11408828

0�241

11408829

0�208

11408830

0�174

J

11408532

0�342

11408839

0�299

11408840

0�257

11408842

0�215

K

11408854

0�407

11408855

0�356

11408856

0�306

11408858

0�255

l 1-4()

11408387

0�501

11408539

0�438

11408388

0�375

11408389

0�311

l 5-6()

11408401

0�514

11408402

0�451

11408403

0�388

11408404

0�324

M

11408410

0�560

11408417

0�486

11408419

0�416

11408420

0�345

N

11408434

0�608

11408435

0�530

11408436

0�453

11408437

0�375

P

11408452

0�735

11408453

0�640

11408454

0�546

11408455

0�451

Q

11408469

0�961

11408485

0�829

11408482

0�708

11408480

0�583

R

11408486

1�128

11408483

0�979

11408485

0�829

11408481

0�679

T

11408505

1�455

11408506

1�264

11408508

1�074

11408509

0�883

T2

11408488

1�435

11408489

1�237

11408490

1�040

11408491

0�843

V

11408514

1�772

11408515

1�528

11408516

1�285

11408517

1�041

W

11408523

2�246

11408524

1�935

11408526

1�624

11408527

1�312

D 1-4()

11408396

0�114

11408407

0�102

11408418

0�090

JOS D 5-7()

11408808

0�114

11408680

0�102

11408798

0�090

E 1-4()

11408451

0�084

11408462

0�067

11408473

0�051

JOS E 5-7()

11408786

0�084

11408775

0�067

11408750

0�051

F 1-4()

11408566

0�099

11408577

0�078

11408588

0�058

F 5-7()

11408566

0�099

11408577

0�078

11408588

0�058

g

11408820

0�120

11408821

0�093

11408823

0�066

H

11408831

0�141

11408832

0�108

11408834

0�075

J

11408844

0�172

11408845

0�130

11408847

0�087

K

11408859

0�204

11408860

0�153

11408861

0�103

l 1-4()

11408390

0�248

11408391

0�185

11408392

0�122

l 5-6()

11408405

0�261

11408406

0�198

11408408

0�135

M

11408421

0�274

11408422

0�203

11408423

0�132

N

11408438

0�297

11408439

0�219

11408441

0�141

P

11408456

0�357

11408537

0�262

11408457

0�168

Q

11408478

0�459

11408476

0�335

11408474

0�210

R

11408479

0�530

11408477

0�380

11408475

0�231

T

11408511

0�692

11408538

0�501

11408512

0�311

T2

11408492

0�645

11408493

0�448

11408494

0�250

V

11408518

0�798

11408520

0�554

11408521

0�310

W

11408528

1�001

11408529

0�690

11408530

0�379

D Thru J

N/a

N/a

K

11408853

0�025

l 1-4()

11408386

0�032

l 5-6()

11408386

0�032

M

11408416

0�035

N

11408433

0�039

P

11408450

0�047

Q

11408471

0�062

R

11408472

0�075

T

11408504

0�095

T2

11408487

0�099

V

11408513

0�122

W

11408522

0�156

Crosby

 STylE JOS-E, JBS-E, JlT*-JBS-E, JlT*-JOS-E ValVES

InstallatIon and MaIntenance InstructIons

Table 10- Jos/Jbs resTriCTed lifT ss316 sPaCer / J_s-rl ss316 sPaCer 

orifice

Part number

height

[1]

 (inches)

Part number

height

[1]

 (inches)

Part number

height

[1]

 (inches)

Part number

height

[1]

 (inches)

30% of full capacity

40% of full capacity

50% of full capacity

60% of full capacity

orifice

70% of full capacity

80% of full capacity

90% of full capacity

orifice

5% increment

noTe

1�  Tolerance of Spacer Height is +/-�005�
2�  N/a = Not applicable, does not exist�

Содержание Crosby JBS-E Series

Страница 1: ...hould use only parts manufactured by Emerson Call your nearest Emerson regional sales office or representative for a service engineer should you wish assistance with your field needs Table of Contents 1 Introduction 4 2 Storage and handling 4 3 Installation 4 4 Hydrostatic pressure tests 5 5 Setting testing and adjustments 6 6 Valve maintenance 10 7 Style variations 21 8 Service records 21 9 Spare...

Страница 2: ...art name Notes Notes 1 Consumable spare parts valve parts which should be replaced as part of any disassembly and discs and disc inserts which must be replaced if seats are damaged 2 Repair spare parts valve parts exposed to wear and or corrosion during normal operation They are in fluid flow paths and may require replacement as part of any repair 16 Spindle 3 17 Spindle cotter pin 1 L T orifice 1...

Страница 3: ...he pressure setting deform valve parts and affect seat tightness and valve performance adversely Striking a valve which is under pressure can cause premature actuation These precautionary statements are by no means exhaustive Emerson cannot be expected to know evaluate and advise customers of all the possible applications and operating conditions for its products or of the possible hazardous conse...

Страница 4: ...ned specifically for liquid service The JLT E features patented contoured liquid trim in a standard JOS E JBS E envelope 3 3 Inlet piping Pressure relief valves should be mounted vertically in an upright position either directly on a nozzle from the pressure vessel or on a short connecting fitting that provides direct and unobstructed flow between the vessel and the valve Installing a pressure rel...

Страница 5: ...flange be installed in its place This practice precludes the possibility of any damage to the pressure relief valve Bent spindles and damaged valve seats are problems that can be caused by improper hydrostatic test procedures Blank flanges must be removed and the pressure relief valve reinstalled before the vessel is placed in service When the hydrostatic test must be performed with the valve in p...

Страница 6: ...ection 5 8 and specifically in Section 5 8 1 For valves with set points in excess of 500 psig it is recommended that when testing on a low volume test bench the lift be restricted temporarily by use of a gag or other suitable device However it is good practice to inspect the valve prior to installation This inspection determines any damage which may have occurred due to rough handling in transit o...

Страница 7: ...r of notches moved so that the ring can be returned to its proper position following testing Moving the notches on the nozzle ring to the left will lower the nozzle ring Replace the nozzle ring set screw before each set pressure test The set screw must engage one of the ring notches being careful that it does not bear on the top of a tooth 5 8 2 Remove the cap or lifting lever following the instru...

Страница 8: ...set pressure correction factors at ambient temperature Set pressure psig Increase in spring set pressure 5 9 5 Style JLT The Style JLT in the P Q R and T orifice sizes is preset at the factory and cannot be adjusted externally in the field since the special contoured skirt on the disc holder prevents engagement of the set screw with the nozzle ring As a result the nozzle ring is not slotted and is...

Страница 9: ...e with 0 035 inch wall The tube end is cut square and smooth is parallel to and inch below the surface of the water A snap on type test clamp shown in Figure 5 is available Procedure With the valve mounted vertically the leakage rate in bubbles per minute shall be determined with pressure at the pressure relief valve inlet raised up to and held at 90 percent of the set pressure or cold differentia...

Страница 10: ... less than ten minutes Allowable leakage rate The maximum allowable leakage rate should not exceed 10 cubic centimeters per hour per inch of diameter of nominal valve inlet size For nominal valve sizes of 1 inch or less the leakage rate shall not exceed 10 cubic centimeters per hour For soft seated valves there shall be no leakage for one minute Soft seated valves For exceptional seat tightness an...

Страница 11: ...rts may be cleaned by wire brushing provided the brushes used do not damage nor contaminate the base metals Only clean stainless steel brushes should be used on stainless steel components The internal parts such as the guide disc holder disc insert nozzle ring and spindle should be cleaned by immersion in a commercial high alkaline detergent Guiding surfaces on the disc holder and guide may be pol...

Страница 12: ...s have been damaged badly by dirt or scale lapping the seating surfaces should restore them to their original condition Never lap the disc insert against the nozzle Lap each part separately against a cast iron lapping block of the proper size These blocks hold the lapping compound in their surface pores and must be recharged frequently Lap the block against the seat Never rotate the block continuo...

Страница 13: ...be tight nor will it operate properly unless all parts are machined correctly The most satisfactory way to machine a nozzle is to remove it from the valve body However it may also be machined while assembled within the valve body In any event it is vitally important that the seating surfaces run absolutely true before machining Figure 10 Nozzle seat critical dimensions Minimum face to seat dim ref...

Страница 14: ...disc holder 5 and guide 15 by sliding the guide over the disc holder Note the guide for D and E orifice valves protrudes up into the valve bonnet 6 6 6 Install the two guide gaskets 28 one above and one below the guide Note when assembling bellows valves the bellows flange eliminates the need for a bottom guide gasket 6 6 7 While holding the top of the disc holder install the guide into the body A...

Страница 15: ...asure the valve lift Install the limit spacer see Figure 13 with the chamfer down and reassemble the valve as described in Steps 6 6 1 through 6 6 10 Note install bellows to disc holder for JBS F orifice valve then install spacer Measure the lift of the valve and compare it with the required lift as given on the restricted lift nameplate with tolerance 020 0 020 0 50 mm 0 50 mm Based on the result...

Страница 16: ...67 11408750 0 051 F 1 4 11408566 0 099 11408577 0 078 11408588 0 058 F 5 7 11408566 0 099 11408577 0 078 11408588 0 058 G 11408820 0 120 11408821 0 093 11408823 0 066 H 11408831 0 141 11408832 0 108 11408834 0 075 J 11408844 0 172 11408845 0 130 11408847 0 087 K 11408859 0 204 11408860 0 153 11408861 0 103 L 1 4 11408390 0 248 11408391 0 185 11408392 0 122 L 5 6 11408405 0 261 11408406 0 198 11408...

Страница 17: ...1408577 0 078 11408519 0 054 F 5 7 11408691 0 105 11408657 0 079 11408623 0 054 G 11408816 0 126 11408821 0 093 11408817 0 061 H 11408826 0 151 11408832 0 108 11408827 0 069 J 11408837 0 186 11408838 0 133 11408540 0 081 K 11408851 0 217 11408860 0 153 11408852 0 092 L 1 4 11408865 0 268 11408866 0 189 11408867 0 111 L 5 6 11408397 0 281 11408398 0 202 11408399 0 124 M 11408413 0 296 11408414 0 20...

Страница 18: ...spacer of 70 of full capacity in Table 10 11408478 Nameplate restricted lift 1 243 70 0 870 inches Nameplate capacity 374 860 lbs hr 70 262 402 lbs hr Case 2 Capacity required 165 000 lbs hr Selection 2 Maximum not to exceed rated Nameplate Capacity 110 of capacity required 181 500 lbs hr Required capacity of full capacity 165 000 374 860 44 Required lift 44 1 243 inches 0 547 inches Choose two sp...

Страница 19: ... ring soft seat or vice versa Type D Install the cap gasket on the bonnet Screw the spindle nut onto the spindle Place the dog in the cap and install the dog shaft so that the dog is horizontal and the square on the end of the dog shaft has a corner on top With the dog shaft in the position above scribe a horizontal line on the end of the dog shaft This line must be horizontal when the lifting gea...

Страница 20: ...otter pin Cotter pin Cotter pin Pin Pin Spindle Spindle nut Spindle nut Spindle Valve spindle Spindle Test rod Spindle Adjusting bolt Adjusting bolt nut Dog shaft Dog shaft Dog shaft gasket Dog shaft Dog Dog Lockwasher Lever nut Lever nut Lever nut lockwasher Lever Lever Packing gland Packing Packing gland sleeve Packing gland nut Forked lever Lever Cap plug Cap plug gasket Cap top gasket Cap gask...

Страница 21: ...parts the valve shop number assembly number or serial number should be given together with set pressure part name and item number valve size and style On the valve nameplate the valve assembly number is shown as shop number Spare parts may be ordered from any Emerson regional sales office or representative 10 Trouble shooting pressure relief valves Troubles encountered with pressure relief valves ...

Страница 22: ...e of the product The advice of a qualified engineer should be sought prior to any use of the product Any installation maintenance adjustment repair or test performed on the product must be done in accordance with the requirements of all applicable codes and standards The information specifications and technical data the Specifications contained in this document are subject to change without notice...

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