background image

8

0 - 150 (-18-65°C)

-

151 - 600 (66-315°C)

1%

601 - 800 (316-430°C)

2%

801 - 1000 (431-540°C)

3%

15-400

3%

401-1000

4%

1001-1500

5%

D, E, F, g, H, J, K, l

1500

M

1100

N, P

1000

Q

600

R, T, T2

300

Crosby

 STylE JOS-E, JBS-E, JlT*-JBS-E, JlT*-JOS-E ValVES

InstallatIon and MaIntenance InstructIons

Table 2

JlT-e orifice size

nozzle ring setting - Total revolutions below highest lock position

P and Q

¾ Revolution

R and T

1 Revolution

5.9.1

  Remove the nozzle ring set screw and insert 

a screwdriver to engage the ring notches�

5.9.2

  Turning the ring to the right raises the 

ring, thereby increasing blowdown� 
Turning the ring to the left lowers the 
ring, thereby decreasing the blowdown�

5.9.3

  Do not lower the nozzle ring to the point 

where the valve begins to have excessive 
simmer� Raising of the ring will reduce 
simmer�

5.9.4

  The nozzle ring should not be moved 

more than two notches before retesting� 
When making adjustments, always keep 
count of the number of notches and 
the direction in which the nozzle ring is 
moved� This will permit returning to the 
original setting in case of error�

5.10 Cold differential test pressure 
adjustments

When a pressure relief valve is on a test 
bench at room temperature and atmospheric 
pressure, and is to be installed on a system 
operating at a higher temperature and/
or a higher back pressure, a compensating 
adjustment is necessary� The test pressure 
required to have the valve open at the desired 
set pressure under actual service conditions is 
known as the cold differential test pressure�

5.10.1  Temperature correction
 

When a Crosby Style JOS-E/JBS-E or 
JlT-E valve is set on air or water at 
room temperature and then used at a 
higher service temperature, the test 
pressure shall be corrected to exceed 
the set pressure using the temperature 
correction shown in Table 3�

 

note:

 this table is not applicable to 

steam service valves�

Table 3

operating temperature (°f)

% excess pressure

Table 4 - (Jos/Jos-e style only)

orifice size

saturated steam set pressure (max) (psig)

Table 5 - saturated steam service

air set pressure correction factors at ambient temperature
set pressure (psig)

% increase in spring set pressure

5.9.5  Style JLT

 

The Style JlT in the P, Q, R and T orifice 
sizes is preset at the factory and cannot 
be adjusted externally in the field, since 
the special contoured skirt on the disc 
holder prevents engagement of the set 
screw with the nozzle ring� as a result the 
nozzle ring is not slotted and is held in 
place by three set screws� The position of 
the nozzle ring must be set prior to valve 
assembly as follows:

 

a�   Screw the nozzle ring (3) on to the 

nozzle� The top of the nozzle ring should 
be below the nozzle seating surface�

 

B�  Install the disc insert retention clip (9) 

onto the disc insert� assemble the disc 
insert (8) and disc holder (5)� The disc 
insert should snap into place using 
hand force only�

 

C�  lower the disc holder and disc insert 

carefully onto the nozzle�

 

D�  Reach through the valve body outlet 

and turn the nozzle ring until it touches 
the disc holder lightly� This is the 
highest lock position�

 

E�  Carefully remove the disc holder and 

disc insert from the valve�

 

F�  lower the nozzle ring (turn to the left) 

the total number of revolutions shown 
in Table 2�

 

g�  Carefully tighten each of the set 

screws on the nozzle ring to hold the 
ring in position�

5.10.2  Back pressure correction

 

Conventional valves without balancing 
bellows set with atmospheric pressure 
at the outlet and intended for use 
under elevated constant back pressure 
conditions shall be adjusted so that the 
test pressure is equal to the set pressure 
minus the expected back pressure� 
See example below:

Set pressure 

100 psi

Constant back pressure  

10 psi

Cold differential test pressure  

90 psi

In all instances, the spring should be selected 
based on the cold differential test pressure; 
in the example above, 90 psi� See sample 
nameplate on page 3 which shows how 
temperature and back pressure are indicated�

5.10.3  Saturated steam correction factors

 

Crosby Style JOS and JOS-E pressure 
relief valves that are used for saturated 
steam service and are within the 
set pressure limits established in 
Table 4 may be set on air at ambient 
temperature, provided the correction 
factors in Table 5 are applied to the valve 
set pressure�

Содержание Crosby JBS-E Series

Страница 1: ...hould use only parts manufactured by Emerson Call your nearest Emerson regional sales office or representative for a service engineer should you wish assistance with your field needs Table of Contents 1 Introduction 4 2 Storage and handling 4 3 Installation 4 4 Hydrostatic pressure tests 5 5 Setting testing and adjustments 6 6 Valve maintenance 10 7 Style variations 21 8 Service records 21 9 Spare...

Страница 2: ...art name Notes Notes 1 Consumable spare parts valve parts which should be replaced as part of any disassembly and discs and disc inserts which must be replaced if seats are damaged 2 Repair spare parts valve parts exposed to wear and or corrosion during normal operation They are in fluid flow paths and may require replacement as part of any repair 16 Spindle 3 17 Spindle cotter pin 1 L T orifice 1...

Страница 3: ...he pressure setting deform valve parts and affect seat tightness and valve performance adversely Striking a valve which is under pressure can cause premature actuation These precautionary statements are by no means exhaustive Emerson cannot be expected to know evaluate and advise customers of all the possible applications and operating conditions for its products or of the possible hazardous conse...

Страница 4: ...ned specifically for liquid service The JLT E features patented contoured liquid trim in a standard JOS E JBS E envelope 3 3 Inlet piping Pressure relief valves should be mounted vertically in an upright position either directly on a nozzle from the pressure vessel or on a short connecting fitting that provides direct and unobstructed flow between the vessel and the valve Installing a pressure rel...

Страница 5: ...flange be installed in its place This practice precludes the possibility of any damage to the pressure relief valve Bent spindles and damaged valve seats are problems that can be caused by improper hydrostatic test procedures Blank flanges must be removed and the pressure relief valve reinstalled before the vessel is placed in service When the hydrostatic test must be performed with the valve in p...

Страница 6: ...ection 5 8 and specifically in Section 5 8 1 For valves with set points in excess of 500 psig it is recommended that when testing on a low volume test bench the lift be restricted temporarily by use of a gag or other suitable device However it is good practice to inspect the valve prior to installation This inspection determines any damage which may have occurred due to rough handling in transit o...

Страница 7: ...r of notches moved so that the ring can be returned to its proper position following testing Moving the notches on the nozzle ring to the left will lower the nozzle ring Replace the nozzle ring set screw before each set pressure test The set screw must engage one of the ring notches being careful that it does not bear on the top of a tooth 5 8 2 Remove the cap or lifting lever following the instru...

Страница 8: ...set pressure correction factors at ambient temperature Set pressure psig Increase in spring set pressure 5 9 5 Style JLT The Style JLT in the P Q R and T orifice sizes is preset at the factory and cannot be adjusted externally in the field since the special contoured skirt on the disc holder prevents engagement of the set screw with the nozzle ring As a result the nozzle ring is not slotted and is...

Страница 9: ...e with 0 035 inch wall The tube end is cut square and smooth is parallel to and inch below the surface of the water A snap on type test clamp shown in Figure 5 is available Procedure With the valve mounted vertically the leakage rate in bubbles per minute shall be determined with pressure at the pressure relief valve inlet raised up to and held at 90 percent of the set pressure or cold differentia...

Страница 10: ... less than ten minutes Allowable leakage rate The maximum allowable leakage rate should not exceed 10 cubic centimeters per hour per inch of diameter of nominal valve inlet size For nominal valve sizes of 1 inch or less the leakage rate shall not exceed 10 cubic centimeters per hour For soft seated valves there shall be no leakage for one minute Soft seated valves For exceptional seat tightness an...

Страница 11: ...rts may be cleaned by wire brushing provided the brushes used do not damage nor contaminate the base metals Only clean stainless steel brushes should be used on stainless steel components The internal parts such as the guide disc holder disc insert nozzle ring and spindle should be cleaned by immersion in a commercial high alkaline detergent Guiding surfaces on the disc holder and guide may be pol...

Страница 12: ...s have been damaged badly by dirt or scale lapping the seating surfaces should restore them to their original condition Never lap the disc insert against the nozzle Lap each part separately against a cast iron lapping block of the proper size These blocks hold the lapping compound in their surface pores and must be recharged frequently Lap the block against the seat Never rotate the block continuo...

Страница 13: ...be tight nor will it operate properly unless all parts are machined correctly The most satisfactory way to machine a nozzle is to remove it from the valve body However it may also be machined while assembled within the valve body In any event it is vitally important that the seating surfaces run absolutely true before machining Figure 10 Nozzle seat critical dimensions Minimum face to seat dim ref...

Страница 14: ...disc holder 5 and guide 15 by sliding the guide over the disc holder Note the guide for D and E orifice valves protrudes up into the valve bonnet 6 6 6 Install the two guide gaskets 28 one above and one below the guide Note when assembling bellows valves the bellows flange eliminates the need for a bottom guide gasket 6 6 7 While holding the top of the disc holder install the guide into the body A...

Страница 15: ...asure the valve lift Install the limit spacer see Figure 13 with the chamfer down and reassemble the valve as described in Steps 6 6 1 through 6 6 10 Note install bellows to disc holder for JBS F orifice valve then install spacer Measure the lift of the valve and compare it with the required lift as given on the restricted lift nameplate with tolerance 020 0 020 0 50 mm 0 50 mm Based on the result...

Страница 16: ...67 11408750 0 051 F 1 4 11408566 0 099 11408577 0 078 11408588 0 058 F 5 7 11408566 0 099 11408577 0 078 11408588 0 058 G 11408820 0 120 11408821 0 093 11408823 0 066 H 11408831 0 141 11408832 0 108 11408834 0 075 J 11408844 0 172 11408845 0 130 11408847 0 087 K 11408859 0 204 11408860 0 153 11408861 0 103 L 1 4 11408390 0 248 11408391 0 185 11408392 0 122 L 5 6 11408405 0 261 11408406 0 198 11408...

Страница 17: ...1408577 0 078 11408519 0 054 F 5 7 11408691 0 105 11408657 0 079 11408623 0 054 G 11408816 0 126 11408821 0 093 11408817 0 061 H 11408826 0 151 11408832 0 108 11408827 0 069 J 11408837 0 186 11408838 0 133 11408540 0 081 K 11408851 0 217 11408860 0 153 11408852 0 092 L 1 4 11408865 0 268 11408866 0 189 11408867 0 111 L 5 6 11408397 0 281 11408398 0 202 11408399 0 124 M 11408413 0 296 11408414 0 20...

Страница 18: ...spacer of 70 of full capacity in Table 10 11408478 Nameplate restricted lift 1 243 70 0 870 inches Nameplate capacity 374 860 lbs hr 70 262 402 lbs hr Case 2 Capacity required 165 000 lbs hr Selection 2 Maximum not to exceed rated Nameplate Capacity 110 of capacity required 181 500 lbs hr Required capacity of full capacity 165 000 374 860 44 Required lift 44 1 243 inches 0 547 inches Choose two sp...

Страница 19: ... ring soft seat or vice versa Type D Install the cap gasket on the bonnet Screw the spindle nut onto the spindle Place the dog in the cap and install the dog shaft so that the dog is horizontal and the square on the end of the dog shaft has a corner on top With the dog shaft in the position above scribe a horizontal line on the end of the dog shaft This line must be horizontal when the lifting gea...

Страница 20: ...otter pin Cotter pin Cotter pin Pin Pin Spindle Spindle nut Spindle nut Spindle Valve spindle Spindle Test rod Spindle Adjusting bolt Adjusting bolt nut Dog shaft Dog shaft Dog shaft gasket Dog shaft Dog Dog Lockwasher Lever nut Lever nut Lever nut lockwasher Lever Lever Packing gland Packing Packing gland sleeve Packing gland nut Forked lever Lever Cap plug Cap plug gasket Cap top gasket Cap gask...

Страница 21: ...parts the valve shop number assembly number or serial number should be given together with set pressure part name and item number valve size and style On the valve nameplate the valve assembly number is shown as shop number Spare parts may be ordered from any Emerson regional sales office or representative 10 Trouble shooting pressure relief valves Troubles encountered with pressure relief valves ...

Страница 22: ...e of the product The advice of a qualified engineer should be sought prior to any use of the product Any installation maintenance adjustment repair or test performed on the product must be done in accordance with the requirements of all applicable codes and standards The information specifications and technical data the Specifications contained in this document are subject to change without notice...

Отзывы: