Emerson Copeland Scroll YBVH021 1U-3E9 Скачать руководство пользователя страница 31

 

26 

 

C6.2.38/0719/E 

 

CAUTION 
Vacuum  operation!  Compressor  damage!

  Compressor  operation  outside 

the operating envelope is not allowed. 

 

A  pump-down  cycle  to  control  refrigerant  migration  may  have  to  be  used  in  conjunction  with  the 
crankcase heating function when the compressor is located outside without any housing so that cold 
air blowing over the compressor makes the crankcase heating function ineffective. 

If  a  pump-down  cycle  is  used,  a  separate  external  check  valve  must  be  added

.  The  scroll 

discharge check valve is designed to stop extended reverse rotation and prevent high-pressure gas 
from leaking rapidly into the low side after shut-off. The check valve will in some cases leak causing 
the scroll compressor to recycle more frequently. Repeated short-cycling of this nature can result in 
a low oil situation and consequent damage to the compressor. The low-pressure control differential 
has to be reviewed since a relatively  large volume of gas will re-expand from the high side of the 
compressor into the low side after shutdown. 

For  pressure  control

 

setting,  never  set  the  low-pressure  control  to

 

shut  off  outside  of  the 

operating  envelope.

 

To  prevent  the  compressor  from  running  into  problems  during  such 

faults  as  loss  of  charge  or  partial  blockage,  the  control  should  not  be  set  lower  than  the 
minimum suction pressure allowed by the operating envelope. 

5.14  Minimum run time 

Emerson  recommends  a  maximum  of  10  starts  per  hour.  There  is  no  minimum  off  time  because 
scroll compressors start unloaded, even if the system has unbalanced pressures. The most critical 
consideration  is  the  minimum  run  time  required  to  return  oil  to  the  compressor  after  start-up.  To 
establish the minimum run time, a sample compressor equipped with a sight tube can be ordered 
from Emerson for oil return qualification and minimum oil level 

– see 

Chapter 2.6.3 "Oil filling and 

oil level"

. Install it in a system with the longest connecting lines that are approved for the system. 

The minimum on time becomes the time required for oil lost during compressor start-up to return to 
the  compressor  sump  and  restore  a  minimal  oil  level  that  will  ensure  oil  pick-up  through  the 
crankshaft. Cycling the compressor for a shorter period than this, for instance to maintain very tight 
temperature control, will result in progressive loss of oil and damage to the compressor. 

5.15  Shut-off sound 

Scroll compressors incorporate a  device that minimizes reverse rotation.  The residual momentary 
reversal of the scrolls at shut off will cause a clicking sound, but it is entirely normal and has no effect 
on compressor durability. 

5.16  Oil level 

YBVH* compressors are not equipped with any oil sight glass to ensure maximum hermeticity. 

During  the  system  development  phase,  adequate  oil  return  in  any  operation  should  be  checked 
whatever the compressor model. For this purpose, a sample compressor equipped with a sight tube 
can  be  ordered  from  Emerson  for  lab  testing.  Oil  return  check  test  recommendations  are  also 
available on request from the Application Engineering department at Emerson. 

Содержание Copeland Scroll YBVH021 1U-3E9

Страница 1: ...Copeland Scroll Variable Speed Horizontal Refrigeration Compressors for R290 Applications Application Guidelines ...

Страница 2: ...sible pressure temperature and relative humidity ranges 7 2 6 6 Application limits Operating envelope 7 2 6 7 Design features 9 2 7 Dimensions 10 3 Installation 11 3 1 Compressor and drive handling 11 3 1 1 Compressor transport and storage 11 3 1 2 Compressor positioning and securing 11 3 1 3 Installation location 11 3 2 Compressor mounting parts 11 3 3 Compressor brazing procedure 12 3 4 Suction ...

Страница 3: ...on 23 5 4 Preliminary checks Pre starting 24 5 5 Charging procedure 24 5 6 Run in time 25 5 7 Initial start up 25 5 8 Start and stop routine 25 5 9 Starting sound 25 5 10 Deep vacuum operation 25 5 11 Shell temperature 25 5 12 Shell temperature 25 5 13 Pump down cycle 25 5 14 Minimum run time 26 5 15 Shut off sound 26 5 16 Oil level 26 6 Maintenance repair 27 6 1 Qualification of workers 27 6 2 Pr...

Страница 4: ...C6 2 38 0719 E 6 8 Oil additives 31 7 Troubleshooting 32 8 Dismantling disposal 35 DISCLAIMER 35 ...

Страница 5: ......

Страница 6: ... in systems according to instructions and conform to the corresponding provisions of legislation For relevant standards please refer to the Manufacturer s Declaration available at www climate emerson com en gb NOTE Emerson marks all A3 scroll compressors with a sticker for flammable refrigerants Systems using such refrigerants must comply with applicable legislation and regulations such as but not...

Страница 7: ...nnel protection must be observed Use personal safety equipment Safety goggles gloves protective clothing safety boots and hard hats should be worn where necessary 1 3 General instructions WARNING Pressurized system Serious personal injuries and or system breakdown Accidental system start before complete set up must be avoided Never leave the system unattended without locking it out electrically wh...

Страница 8: ...nd the matched pairs have been designed for maximum efficiency and reliability The drive will power the compressor control the compressor running speed provide compressor and drive protection and communicate with the master controller in ModBus RTU protocol The drive requires cooling and is typically installed in the unit near the compressor To optimize drive efficiency and to limit electromagneti...

Страница 9: ...eration outside the designed parameters which in turn increases overall system reliability 2 4 Compressor and drive nomenclature The compressor and drive model designation contains the following technical information Figure 1 Nomenclature 2 5 BOM Variations The Bill Of Material indication at the end of the compressor designation describes the different compressor layouts and details YBVH compresso...

Страница 10: ...ith an external oil sight tube The factory oil filling for all YBVH compressor models has been optimized to a value of 600 ml which corresponds to a level between 116 mm and 75 mm on the external oil sight tube The oil level should be within these limits for all applications All YBVH compressors are equipped with a positive displacement twin oil pump The oil sump is located on the lower end of the...

Страница 11: ...ce for all future systems with the same design Perform the test anew to check the oil return behaviour again as described above If the oil level rises above the maximum level compressor performance could start to drop due to the extra amount of oil This situation will not harm the compressor but it is recommended to remove the extra oil quantity in order to reach the nominal range Repeat the test ...

Страница 12: ...es in operation YBVH 30 95 No condensing 30 C 50 C 30 C 60 C Table 5 Allowable ambient temperature and humidity ranges for the compressor 2 6 6 Application limits Operating envelope CAUTION Inadequate lubrication Compressor breakdown Copeland scroll compressors are qualified for operation inside the envelope published by Emerson The envelope is defined according to Emerson s testing and experience...

Страница 13: ...m the system to the compressor also see Chapter 2 6 3 Oil filling and oil level The use of 1500 rpm for low condensing and high evaporating temperatures is possible as shown in the envelope The system should be able to bring the compressor to a point inside the envelope as fast as possible at the start and to keep the compressor running there Running outside the envelope is not allowed At start up...

Страница 14: ...rive feature aims to protect the drive and the compressor It cannot be used in the system as an operating envelope limitation The operating envelopes published in these guidelines are qualified for a minimum superheat of 10K The maximum superheat at high evaporating temperature should not exceed 20K NOTE Operate matched pairs of compressor and drive combinations only NOTE Before first start each d...

Страница 15: ...38 0719 E 2 7 Dimensions The external dimensions of YBVH compressors are shown in Figures 8 9 below Figure 8 YBVH compressors external dimensions top view Figure 9 YBVH compressors external dimensions side view ...

Страница 16: ...e discharge connection plug should be removed first before pulling the suction connection plug to allow the dry air pressure inside the compressor to escape Pulling the plugs in this sequence prevents oil mist from coating the suction tube making brazing difficult The copper coated steel suction tube should be cleaned before brazing The compressor plugs must be removed as late as possible before b...

Страница 17: ...l suction injection and discharge tubes These tubes are far more robust and less prone to leaks than copper tubes Due to the different thermal properties of steel and copper brazing procedures may have to be changed from those commonly used Refer to Figure 12 and procedure below for the brazing of the suction discharge and injection lines to a Scroll compressor For systems with A3 flammable refrig...

Страница 18: ...humidity environment Liquid floodback must be monitored during reversing valve operation especially when coming out of defrost Excessive floodback occurs when the sump temperature drops below the safe operation line shown in the oil dilution chart see Figure 5 If an accumulator has to be used the oil return orifice should be from 1 to 1 4 mm in diameter depending on compressor size and compressor ...

Страница 19: ...rant flow direction the suction and discharge pressures will go outside of the operating envelope The condition will usually cross the diagonal line representing the lower right hand side corner of the envelope The sound that the compressor makes during this transition period is normal and the duration of the sound will depend on the coil volume outdoor ambient and system charge Since Copeland scr...

Страница 20: ...three phase motor due to their inherently higher starting torque This phenomenon like the one described previously can easily be avoided by using standard line isolation techniques Since the variable speed scroll has a broad running frequency range 25 92 Hz it is almost impossible to avoid all of the natural frequencies that may exist in the system piping The system designer must carefully evaluat...

Страница 21: ... parts must be used The grounding screw must be torqued to 2 4 to 2 6 Nm Add a cable strain relief device Protect cable and wires against sharp edges 4 2 Electrical installation WARNING Conductor cables Electrical shock Shut off power supply before undertaking any task on electrical equipment WARNING Ignition source in a potentially flammable atmosphere Fire hazard The electrical connection could ...

Страница 22: ...nd the cable connectors Always shut off power supply before attaching or removing the molded plug cable from the connection pins The molded plug connector must be smoothly pushed by hand towards the connection pins of the compressor Never use a tool to knock the molded plug connector on the terminal pins as this could damage the glass inserts of the pins It is mandatory to secure the molded plug c...

Страница 23: ...molded plug power cable to the compressor circle fence Attach the molded plug connector to the compressor connection pins Smoothly push the molded plug connector by hand as far as possible towards the pins Never use a tool to knock the molded plug as this could damage the glass inserts of the pins Secure the connection with the retainer 4 2 4 Removing the molded plug power cable Shut off power sup...

Страница 24: ...switch RCD Residual current device D Drive assembly S1 Auxiliary switch F1 F6 Fuses F3 HP limiter F4 LP switch Figure 17 Wiring diagram for YBVH compressors with single phase drive Power circuit Control circuit Legend B1 System controller K2 Contactor optional Q1 Main switch RCD Residual current device D Drive assembly S1 Auxiliary switch F1 F6 F7 F8 Fuses F3 HP limiter F4 LP switch Figure 18 Wiri...

Страница 25: ... Watts DC of heating to serve as a crankcase heater The crankcase heating function activation is recommended when the system charge exceeds the refrigerant charge limit indicated in Table 6 below If this function is required the crankcase heating function must be used and the power has to be determined by tests across the envelope for winter and summer situations Compressor Refrigerant charge limi...

Страница 26: ...stomer shall follow all applicable regulations and standards to apply appropriate control to ensure that the pressure is always above the required minimum limit 4 7 Discharge gas temperature protection IMPORTANT Inadequate lubrication Scroll set damage All YBVH compressors must be equipped with an external discharge gas temperature protection A good system control shall prevent the system from ope...

Страница 27: ...rating map for maximum operating discharge line temperatures Figure 19 Discharge temperature sensor mounting 4 8 High potential testing WARNING High potential testing in a flammable atmosphere Fire hazard Make sure the atmosphere is non flammable before performing high potential testing Do not perform any high potential test when the compressor is charged with flammable refrigerant WARNING Conduct...

Страница 28: ...he LPT not exceeding the low side PS 5 2 Compressor tightness test WARNING High pressure Personal injuries Consider personal safety requirements and refer to test pressures prior to test CAUTION System contamination Bearing malfunction Use only dry inert gases for example nitrogen for leak testing DO NOT USE other industrial gases The compressor has been leak tested in the Emerson factory As the c...

Страница 29: ...ed Correctly charged with refrigerant Compressor electrical auxiliary switch location and position 5 5 Charging procedure WARNING Air R290 refrigerant mixture in a potentially flammable atmosphere Explosion hazard Only use filling equipment designed and approved for use and operation with R290 Make sure all connections are tight to avoid leakage Make sure to fill with pure R290 CAUTION Low suction...

Страница 30: ...e over traditional on off control of fixed capacity units For more information about this topic please refer to the Emerson User Manual for ED3 5 9 Starting sound During the very brief start up a clicking sound is audible resulting from initial contacting of the spirals this sound is normal Due to the design of the Copeland scroll compressors the internal compression components always start unload...

Страница 31: ...ts per hour There is no minimum off time because scroll compressors start unloaded even if the system has unbalanced pressures The most critical consideration is the minimum run time required to return oil to the compressor after start up To establish the minimum run time a sample compressor equipped with a sight tube can be ordered from Emerson for oil return qualification and minimum oil level s...

Страница 32: ...ing out work in relation to a refrigeration system which involves exposing any pipe work shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion All possible ignition sources shall be kept sufficiently far away from the site of installation repairing removing and disposal during which refrigerant can possibly be released to the surrounding space Open fl...

Страница 33: ...ressor oil as appropriate To disconnect Using a pipe cutting tool cut off the suction and discharge lines in such a manner that the new compressor can easily be re connected into the system Heat joint areas 2 and 3 slowly and uniformly until the braze material softens and the tube end can be pulled out of the fitting To reconnect Recommended brazing material Silfos with minimum 5 silver or silver ...

Страница 34: ...rest of the oil is cleaned through the use of suction and liquid line filter driers A 100 activated alumina suction line filter drier is recommended but must be removed after 72 hours 6 6 2 Start up of a new or replacement compressor Rapid charging only on the suction side of a scroll equipped system can occasionally result in a temporary no start condition for the compressor The reason for this i...

Страница 35: ...rned each compressor has to be packed individually NOTE Check with your transport company that all the requirements that apply to such shipments are complied with 6 7 Lubrication and oil removal WARNING Air R290 refrigerant mixture in a potentially flammable atmosphere Fire hazard Use suitable recovery unit and recycling bottles also for oil disposal as R290 refrigerant may still be solved in the ...

Страница 36: ... high hygroscopicity of the POE oil To determine the actual moisture content of the lubricant samples have to be taken from the system and analysed 6 8 Oil additives Although Emerson cannot comment on any specific product from our own testing and past experience we do not recommend the use of any additives to reduce compressor bearing losses or for any other purpose Furthermore the long term chemi...

Страница 37: ... voltage falls below 90 of the nameplate voltage the motor may develop insufficient torque Make sure the compressor is supplied with rated nominal voltage Defective capacitor or relay For a single phase motor a defective capacitor or relay may prevent the compressor from starting Check these components by substituting a known to be good component if available Make sure that the capacitors are elec...

Страница 38: ...ncrease discharge pressure This is also true for an undersized condenser Correct the component selection as needed Check the fan motor make sure it is running properly in the right direction Check the condenser if dirt has been accumulated it will clog the airflow clean as necessary High discharge pressure is also caused by an overcharged system and high ambient temperature surrounding the condens...

Страница 39: ...plied Correct it as necessary Control circuit inoperative Check the thermostat measure the temperature of the room and compare with the thermostat replace or re calibrate the thermostat Check the LP control switch and replace it if it is found defective Compressor lubrication problem Oil trap due to incorrect piping layout sizing Check the piping layout design Installations of pipe being routed ov...

Страница 40: ...cooling For air cooled drives make sure that the airflow is not obstructed EMI filter Check all the wiring and check for loose or burned contacts on the board Compressor Make sure the compressor is running within the envelope Check the winding resistances from the compressor motor and the cables between compressor and drive Check for loose or burned contacts 8 Dismantling disposal Removing oil and...

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