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Quick Start Guide   

Minipack PS System

 

  

356808.103, 1v2-2008-10

 

3

 

Installing 

Smartpack

 and Rectifier Modules 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

Mounting or Removing 

Smartpack

 Controller 

 

Mounting the 

Smartpack

 controller 

1.

 

Open the handles 

by 

inserting a screwdriver into the holes to release the spring 
mechanism 

2.

 

Insert the module 

fully into the power shelf, after plugging the 

cables to the rear panel 

3.

 

Lock the handles

 by 

pushing the handles up into their housings (locked position), so 
that the module is securely locked 

 

Removing the 

Smartpack

 controller 

1.

 

Open the handles

 by 

inserting a screwdriver into the holes to release the spring 
mechanism 

2.

 

Remove the module 

by 

using both handles to pull the module loose gently; support from 
underneath; unplug the cables connected to the rear panel

 

Device 

hazard 

CAUTION

Do not hand-carry

 the controller by its handles. Cables and circuit 

boards are plugged to the controller’s rear panel. 

Open the handles before 

inserting

 the controller into the power shelf. 

Controller & Modules

 Installation 

Minipack

 

rectifier 

Locking Screw

Mounting 

Rail

Front Handle

Mounting or Removing 

Minipack

 Rectifier Modules 

 

1.

 

Unlock the module

 by 

using a screwdriver to loosen the locking screw 

2.

 

Insert or remove the module

 by

 

sliding it on its mounting rail fully into the power shelf, so that 
the module makes proper contact (hot-pluggable) 

 

or 
using the front handle to pull the module loose; support from 
underneath before the unit is completely free 

3.

 

Lock the module 

by 

screwing home the locking screw (locked direction). Then, the 
module will be securely locked in the shelf, or ready for transport

4.

 

Mount blind covers 

in 

unused module locations 

 

Electric

shock 

Smartpack

 

controller  

Handle in locked position

Hole to release the 

handle’s spring 

mechanism 

Smartpack

 rear connections 

Handle in 

unlocked position 

Smartpack

 

controller  

Device 

hazard 

CAUTION

: The modules may be warm. 

Remove the locking screw before 

inserting 

them into the power shelf (hot-pluggable). 

 

CAUTION:

 Do not relocate 

already hot-plugged rectifiers

 to other positions in 

the power shelf. 

New rectifiers

 must be hot-plugged in the power shelf, one at 

time, starting from the left with position 1, 3, 5 and 2, 4, 6. 

 

WARNING:

 To replace installed rectifiers with new ones, remove the installed 

rectifiers and wait for the controller to notify communication error with the 
extracted rectifiers. Slide the new rectifiers fully into the power shelf — one 
module at a time, allowing a 2s delay. Start with the shelf position with lowest ID 
number. Lock the modules. 

Содержание Minipack

Страница 1: ...arm Interface Card Terminals Pin out 21 o Alarm Interface Card Extended Terminals Pin out 22 o Alarm Interface Card External Terminals Pin out 22 Internal Connections o System Interface Card Terminals...

Страница 2: ...and use three phase rectifier modules Minipack systems are suitable as small stand alone battery chargers and DC power supplies Brief System Description Minipack The Minipack PS system is a compact an...

Страница 3: ...iver to loosen the locking screw 2 Insert or remove the module by sliding it on its mounting rail fully into the power shelf so that the module makes proper contact hot pluggable or using the front ha...

Страница 4: ...r locking screws on both left and right side plates The drawer is then securely locked in the shelf in its Operation Position Minipack blind cover Locking screw to secure the blind cover Front handle...

Страница 5: ...ing or Mounting Load MCBs CAUTION Power must be OFF during this operation 1 Remove the F1 F2 plastic cover by unscrewing the cover s frontal screw then inserting a small screwdriver into the cover s g...

Страница 6: ...echanical Installation Power is OFF Carry out the following CAUTION When transporting cabinetized Minipack systems with mounted rectifier modules ensure that support plates or structures are always mo...

Страница 7: ...Output Rail is connected to Telecom Earth TE at only one place at the cabinet cable X7A or at a central distribution point o For each DC load connect one of the cables to the common DC output termina...

Страница 8: ...ack controller X6A Common DC Output Load terminal block DC Output Load terminal block Cable Fastening Plate X5 pin 1 X6B pin 1 LVLD latching contactor optional LVBD latching contactor Minipack 6 Recti...

Страница 9: ...ifiers have 10 DC load outputs Common Battery Rail Battery Fuses Fb1 Fbx Battery Cables string 1 Battery Cables string x M6 screws cable lugs max 15 mm width X7A Interface Cards Connections Refer to t...

Страница 10: ...the AC input cable s and external AC fuses are sized and rated as specified o Check that AC Earth PE is terminated and electrically connected to chassis 4 Site specific parameters and settings are kn...

Страница 11: ...rtunity to enter site related information number of used AC phases type of batteries etc Load Adjustments Power is ON Now you can begin with stage III where you will adjust again the output voltage to...

Страница 12: ...Test Int Guard Time Start Stop Test RemoveUnit s Rem Reset 3v03 Rectifier ON OFF 3v03 Rectifier Setup System ON OFF 3v03 RectWalkInTime Short Long 3v03 Enable Disable Charge Curr Lim MainsFeed 3v03 Ge...

Страница 13: ...ws to install USB drivers Follow accept the wizard default steps to automatically install the USB drivers the wizard runs twice 4 Start PowerSuite and establish connection Select Start All Programs El...

Страница 14: ...controllers 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ID Smartnodes 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ID Battery Monitor CAN nodes 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 ID Load Mo...

Страница 15: ...5VAC Each phase feeds two 800W rectifiers The recommendations apply for use of Thermal magnetic circuit breaker type Siemens 5SX or 5SY series MG C60H series or similar For more information regarding...

Страница 16: ...shelf To achieve a more controlled ID assignment you should always insert hot plug new Minipack rectifiers in the power shelf one module at a time in following shelf position order 1 3 5 and 2 4 6 Th...

Страница 17: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Страница 18: ...Unlock the upper and lower screws and slide the drawer shelf open then lift the Melenex plastic cover Electrical Installation Power is OFF CARRY OUT FOLLOWING OK 9 Make the system completely voltage f...

Страница 19: ...Fb4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 LOAD BATT Form 175 gb v1 C01_356808 103_qstart inst comm oper_minipack pss_1v2 docx_mfm_2006 12 29 www eltekvalere com Headquarters Eltek Valere 1303 E Arapaho Rd Ri...

Страница 20: ......

Страница 21: ...ocations in the power shelves 5 The Smartpack and all rectifier modules are working LEDs are ON Verify 6 Connect a PC to the PS system Install the PowerSuite software if required 7 DC output voltage M...

Страница 22: ...PULLOUT...

Страница 23: ...Suite PC application to check all rectifiers output the same amount of current 1A 9 Display the stored log of Alarm Messages Using the keypad on the Smartpack controller or from the PC System Adjustme...

Страница 24: ...PULLOUT Check Lists Pullout Pull out the pages with the gray outer band and use them as check lists...

Страница 25: ...Block Battery String and Battery Bank 48V Battery Bank Battery String 1 48V Batt Battery Block 12V Battery String 2 48V Notice that if you open the serial switches in card Art 200576 setting all to O...

Страница 26: ...ect Battery Monitor with ID 33 to battery string 1 lowest with ID 34 to string 2 and so on PowerSuite will then refer to the correct battery string Four measurements per string 48V Outer Terminal Bloc...

Страница 27: ...re not shipped with the Battery Monitor Symmetry Kit Battery Monitoring Appendix Battery Symmetry String 1 to 4 Mid point Measurement One measurement per string four strings Battery Monitor Part 24210...

Страница 28: ...8 7 6 10 14 13 12 11 X4 Batt Symmetry 1 Batt Symmetry 2 Batt Symmetry 3 Batt Symmetry 4 From internal batteries From area with internal batteries Temperature sensor Temperature Sense 1 NA NA From are...

Страница 29: ...s alarm and digital input monitoring signals are accessible from the controller s rear panel on mini power connector CON1 2 outputs 2 inputs Using the Alarm Interface Card Art 218470 plugged to Smartp...

Страница 30: ...1 2 accessible at any suitable location inside your cabinet The figures show the card s pin out location and terminal block connections Appendix Alarms Monitoring Terminals Pin out Location CON3 CAN1...

Страница 31: ...close or vice versa when a reversed pulse is applied to the coil System Connections CON5 15 pins D Sub female LVD1A 1 LVD2A 2 LVD Common 3 System Voltage 4 System Voltage 5 a Batt Current 1 6 b Batt C...

Страница 32: ...ry Monitor Battery Monitor Monitor Inputs Terminal Block Power LED Lamp green Warning LED Lamp yellow Pin 1 Pin 8 Alarm LED Lamp red Battery Monitor Connections Part 242100 300 FUNCTION SIGNAL PIN OUT...

Страница 33: ...omer Connections 1 5 mm 2 max wire section DIP Switches 5 8 always OFF 1 2 3 4 Input Circuit 1 Input Circuit 2 Input Circuit 3 Input Circuit 4 6 Config Input From breakers and external equipment 3 2 1...

Страница 34: ...Temperature Sense 1 4 3 2 1 5 8 7 6 X Temperature Sense 2 Temperature Sensor 1 Temperature Sensor 2 Tachometer Input 1 Tachometer Input 2 Fan Speed Monitor 1 Fan Speed Monitor 2 Speed Control Output 1...

Страница 35: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 27...

Страница 36: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 28...

Страница 37: ...igital Input 6 X2A Ext Alarm I O Connections X2B Ext Alarm I O Connections Customer connections Mains input terminals To be labeled 8 L1 N L2 N L3 N PE PE 15 Alarm Outputs and Digital Inputs 1 2 3 4 5...

Страница 38: ...E Underwiring MPBB 6pos 3AC CAN1 Smartpack Power CAN bus Interconnections X5 Power output Y7 Power output Y8 Power module 1 PE N L Power module 2 PE N L Power module 3 PE N L Power module 4 PE N L Pow...

Страница 39: ...Quick Start Guide Minipack PS System 356808 103 1v2 2008 10 31...

Страница 40: ...k Valere Gr terudv 8 Pb 2340 Str ms 3003 Drammen Norway Phone 47 32 20 32 00 Fax 47 32 20 32 10 This product is CE marked and complies with all current requirements for relevant standards and directiv...

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