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TSE-P 04.00 EB

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599 34 22-16

SERVICE MANUAL

WASHING

ELECTROLUX ZANUSSI S.p.A.

Corso Lino Zanussi,30

Publication no.

I - 33080 PORCIA /PN (ITALY)

599 34 22-16

Tel +39 0434 394850
Fax +39 0434 394096

TSE-P

Edition: 04.2000

EN/SERVICE/EB

“NEAT”

WASHING MACHINES

WITH EWM2000

ELECTRONIC CONTROL

Production: Porcia/PN (IT)

Содержание NEAT

Страница 1: ...ING ELECTROLUX ZANUSSI S p A Corso Lino Zanussi 30 Publication no I 33080 PORCIA PN ITALY 599 34 22 16 Tel 39 0434 394850 Fax 39 0434 394096 TSE P Edition 04 2000 EN SERVICE EB NEAT WASHING MACHINES WITH EWM2000 ELECTRONIC CONTROL Production Porcia PN IT ...

Страница 2: ...emory page 26 50 Electronic pressure switch page 27 50 Instantaneous door safety device page 28 50 Detergent dispenser page 29 50 Power supply to motor page 31 50 AC DC converter page 31 50 Recirculation pump page 32 50 Heating page 32 50 Drain pump page 32 50 DIAGNOSTIC AND CONFIGURATION SYSTEMS page 33 50 Access to the diagnostics and configuration systems page 33 50 Diagnostics system page 34 5...

Страница 3: ... 46 litres G20 Large porthole door The porthole door is larger than that fitted to current models and can be opened to an angle of 180º The combination of an inclined tub and a larger porthole door makes introduction and removal of the washing easier in addition the washing load is more visible to the user INPUT control panel Simplifies programme selection EWM2000 electronic control unit Provides ...

Страница 4: ...Þ the different design of the panel on the number of buttons LEDs Þ the different configuration of the buttons 1 FABRICS button 2 TEMPERATURE button 3 SPIN button 4 OPTIONS button 5 OPTIONS button 6 OPTIONS button 7 START PAUSE button 8 SKIP RESET button 9 DELAYED START button 10 Programme phase indicator LEDs 11 Display window 12 ON OFF button 13 Pilot lamp ...

Страница 5: ... user can select for each model LED Type A Type B Type C L1 Cotton Cotton Cotton L2 Synthetics Synthetics Synthetics L3 Delicate fabrics Delicate fabrics Delicate fabrics L4 Wool Hand wash Wool L5 Hand wash Mini Hand wash If this programme is selected certain models only the washing cycle will be especially delicate and can be used for fabrics labelled Hand Wash 2 TEMPERATURE button If a temperatu...

Страница 6: ...00 1200 900 700 1200 900 700 500 1100 900 700 500 1000 900 700 500 900 700 600 500 NO SPIN or RINSE HOLD In COTTON cycles the spin cycle cannot be excluded In COTTON cycles this option also modifies the structure of the rinsing phases according to the speed of the intermediate spin Intermediate spin rpm Traditional washing Jetsystem washing 1 st rinse 2 nd rinse Last rinse 1 st rinse 2 nd rinse La...

Страница 7: ...e final rinse will take place at a higher level PRE WASH button This option adds a pre wash phase at the beginning of the cycle The PRE WASH option can be selected only during the programme selection phase and is not available in WOOL cycles The PRE WASH option cannot be selected together with the STAINS or SOAK options SOAK button This option can be selected in COTTON SYNTHETICS and DELICATE FABR...

Страница 8: ...utton the level of soiling can be modified Þ HEAVY this option can be selected only in cycles for COTTON and SYNTHETICS LIGHT QUICK CYCLE this option can be selected only in cycles for COTTON SYNTHETICS and DELICATE FABRICS The functions of these options are as described for the corresponding individual buttons ECONOMY button This option can also be selected during the washing cycle and is availab...

Страница 9: ...n the new programme The FABRICS and the TEMPERATURES can be modified only during the washing phase in this case the cycle will be restarted from the beginning The SPIN can be modified before the start of the final spin cycle All the cycle OPTIONS can be modified before the commencement of the phase to be modified To re start the programme press the button again DRAIN and SPIN after programmes with...

Страница 10: ... SOAK option has been selected the delay time becomes the soak time 10 Programme phase LEDs When the programme has been selected the LEDs corresponding to the various phases in the programme light When the programme starts only the LED corresponding to the current phase remains lit LED Colour Models with display Models without display L26 Green Prewash L27 Green Prewash Wash L28 Green Wash Rinses ...

Страница 11: ...he countdown starts when the START PAUSE button is pressed and is decremented at intervals of one hour Þ An incorrect option selection is signalled by Err on the display if the function selected is not compatible with the programme The buzzer also sounds when an incorrect option is selected Þ An alarm code indicates a machine malfunction 12 ON OFF button Press the ON OFF button to switch the appli...

Страница 12: ...wash ELV3 Wash ELV2 ELV3 Prewash wash softener Refilling NR Normal refilling VT Total exchange refilling virtual tank WL Electronic pressure switch AB Safety pressure switch Dis Level control disabled En Level control enabled Movement motor OFF Motor stopped ON Motor in operation LEV Level movement Time Tout Maximum time timeout Motor movement Code Pause sec Movement sec Speed rpm D_MOV 12 4 55 E_...

Страница 13: ...pm VT_MOV_CODE to remove the water from the fabrics and therefore to increase the level in the tub 5 seconds pause during which the level is again checked and if necessary the solenoid valve is activated in order to load water until the level is correct energetic movement E with the circulation pump in operation These operations may be repeated up to a maximum of three times for each rinse The par...

Страница 14: ... 18 00 14 MOVEMENT N_MOV 4 0 04 00 15 MOVEMENT SE_MOV 18 0 18 00 16 MOVEMENT OFF OFF Motor Stopped 22 0 00 20 17 WATER DRAIN Lev ON D_MOV Tout 10 0 00 20 18 SPINNING ON IMP6 Tout 20 0 09 00 19 1st RINSE MOVEMENT OFF ON CR3_MOV 5 0 00 10 20 WATER LOAD 75 20 LEV En Tout 15 0 01 40 21 MOVEMENT 35 25 ON E_MOV VT 4 0 05 30 22 MOVEMENT E1_MOV NR Dis 2 0 02 00 23 WATER DRAIN OFF Lev D_MOV Tout 10 0 00 20...

Страница 15: ...0 14 MOVEMENT N_MOV 4 0 04 00 15 MOVEMENT SE_MOV 14 0 14 00 16 MOVEMENT OFF OFF Motor Stopped 22 0 00 20 17 WATER DRAIN Lev ON D_MOV Tout 10 0 00 20 18 SPINNING ON IMP6 Tout 20 0 09 00 19 1st RINSE MOVEMENT OFF ON CR3_MOV 5 0 00 10 20 WATER LOAD 75 20 LEV En Tout 15 0 01 40 21 MOVEMENT 25 15 ON E_MOV VT 5 0 06 30 22 MOVEMENT E1_MOV NR Dis 3 0 03 00 23 WATER DRAIN OFF Lev D_MOV Tout 10 0 00 20 24 S...

Страница 16: ...0 13 MOVEMENT Dis 2 0 02 00 14 MOVEMENT OFF OFF Motor Stopped 22 0 00 20 15 WATER DRAIN Lev ON E_MOV Tout 10 0 00 20 16 TIME WATER DRAIN ON 2 0 02 00 17 1st RINSE MOVEMENT 35 15 35 15 OFF OFF Motor Stopped 5 0 00 10 18 WATER LOAD 175 90 LEV En Tout 15 0 01 40 19 MOVEMENT ON N_MOV 2 0 02 00 20 WATER DRAIN OFF Lev E_MOV Dis Tout 10 0 00 20 21 TIME WATER DRAIN ON 2 0 02 00 22 2nd RINSE MOVEMENT 35 15...

Страница 17: ... 10 0 00 20 11 TIME WATER DRAIN ON 1 0 01 30 12 1st RINSE MOVEMENT 35 15 OFF OFF Motor Stopped 5 0 00 10 13 WATER LOAD 175 90 LEV En Tout 15 0 01 10 14 MOVEMENT ON PWL3_MOV 3 0 03 00 15 WATER DRAIN OFF Lev OFF Motor Stopped Dis Tout 10 0 00 20 16 TIME WATER DRAIN ON 1 0 01 30 17 2nd RINSE MOVEMENT 35 15 OFF OFF Motor Stopped 5 0 00 10 18 WATER LOAD 175 90 LEV En Tout 15 0 01 10 19 MOVEMENT ON PWL1...

Страница 18: ...Step 1 The first phase has a preset unbalancing threshold if correct balancing is achieved the appliance performs the spin cycle If not after a maximum of 60 seconds a spin pulse at 470 rpm is performed and the function passes to step 2 Step 2 In the second phase the unbalancing threshold is variable if correct balancing is not achieved within 180 seconds the function passes to step 3 Step 3 The t...

Страница 19: ...w speed B FUCS phase 1 with pulse at 470 rpm C low speed D FUCS phase 2 E spin with anti foam function F low speed G FUCS phase 3 H normal spin Load slightly unbalanced after third phase A low speed B FUCS phase 1 with pulse at 470 rpm C low speed D FUCS phase 2 E FUCS phase 3 F reduced speed spin Load unbalanced after third phase A low speed B FUCS phase 1 with pulse at 470 rpm C low speed D FUCS...

Страница 20: ...TSE P 04 00 EB 20 50 599 34 22 16 SPIN CYCLES IMP_C0 spin pre wash COTTONS and SYNTHETICS penultimate rinse SYNTHETICS IMP5 spin final SYNTHETICS IMP7 spin final DELICATE FABRICS ...

Страница 21: ...P 04 00 EB 21 50 599 34 22 16 IMP4 spin final WOOL IMP6 spin first intermediate spin rinses COTTON maximum speed can be configured IMP6 RINSE spin intermediate rinses COTTON maximum speed can be configured ...

Страница 22: ...TSE P 04 00 EB 22 50 599 34 22 16 IMPCF_1_AC spin final COTTON AC motors IMPCF_1_AC spin final COTTON DC motors ...

Страница 23: ...sure switch tubes 7 Pressure chamber 8 Tub filter body hose 9 Temperature sensor 10 Motor 11 Drive belt 12 Drum pulley 13 Rear counterweight 14 Solenoid valve 15 Detergent dispenser drawer Although their shapes are different the characteristics of the components in these new washing machines are the same as those used in other models in the P6000 range ...

Страница 24: ...ew pressure chamber New detergent drawer similar to those fitted to other models with EWM2000 control system FILTER BODY 1 Filter drain cap 2 Drain tube 3 Hinged filter cover 1 Drain pump 2 Drain filter 3 Filter body 4 Circulation pump PRESSURE CHAMBER 1 Tub 2 Pressure switch tubes 3 Pressure chamber 4 Anchor screw 5 Hose clamps 6 Tub filter body hose ...

Страница 25: ... switch and the safety pressure switch control of the temperature of the washing solution via an NTC sensor control of the speed of rotation of the motor via a signal from the tachometric generator powering of all the electrical components in the washing machine and control of the wash cycle Two basic versions of the main PCB are available one for washing machines with AC motors one for washing ma...

Страница 26: ...liance in case of a power failure the parameters for the wash cycle such as water fill level speed and type of motor movement and the temperature during the various phases of the wash cycle Once written this data is protected and normally can be read only using a DAAS interface data relative to the configuration of the appliance such as the speed of the final spin phase the volume of the tub the t...

Страница 27: ...spring 7 calibration screw 8 connector The pressure switch is connected by a hose to the pressure chamber When the tub is filled with water the pressure created inside the hydraulic circuit expands the diaphragm This in turn modifies the position of the core inside the coil thus changing the inductance and the frequency of the oscillating circuit The electronic PCB according to the frequency recog...

Страница 28: ...als at an interval of 200 msec and having the same 20 msec duration the first signal moves the cams a further position though without releasing the latch the second signal which is transmitted only if the system functions correctly moves the cams another position which causes the latch to retract thus releasing the safety device At the same time the contacts of the main switch are opened Condition...

Страница 29: ...rgent dispenser may consist of three or four compartments 1 Solenoid valve 2 Detergent dispenser The various combinations of detergent dispenser nozzle for the various models are as follows 3 compartments pre wash wash conditioners 1 two way solenoid valve 3 compartments hot water pre wash wash conditioners 1 two way solenoid valve 1 solenoid valve for hot water fill 4 compartments pre wash wash c...

Страница 30: ...TSE P 04 00 EB 30 50 599 34 22 16 Water fill to conditioner compartment pre wash and wash solenoids Water fill to bleach compartment bleach solenoid Hot water fill hot water wash solenoids ...

Страница 31: ... full range operation depending on the spin speed The speed of the motor is controlled by a signal received from the tachometric generator During the spin cycles the microprocessor checks for an unbalanced load and for anti foam AC DC converter This component which is fitted to certain models only serves to convert the alternating current generated by the TRIAC on the main PCB into a direct curren...

Страница 32: ...e heating element The temperature is controlled directly by the main PCB via an NTC temperature sensor Two versions of the NTC sensor exist depending on the type of tub their shape is different but their characteristics are identical 1 Plastic casing 2 Metallic capsule 3 NTC resistor 4 Terminals 1 NTC resistor 2 Metallic capsule 3 Terminals 4 Plastic casing RESISTANCE Ω Ω Ω Ω TEMPERATURE C Rated M...

Страница 33: ...the system press the SKIP RESET button to cancel the programme previously selected and switch off the appliance press the START PAUSE button together with the SKIP RESET button and then holding down both buttons press the ON OFF button to switch on the appliance hold both buttons START PAUSE and SKIP RESET down until the buzzer sounds and the LEDs begin to flash about 4 seconds At this point the d...

Страница 34: ... L10 Press the TEMPERATURE button to decrement the number of the phase controlled After the last phase the display returns to its normal condition L1 L1 DIAGNOSTIC CONTROL SYSTEM PHASE LED lit Function tested 0 All in sequence Tests the display board 1 L1 Water fill to wash compartment in the dispenser 2 L2 Water fill to pre wash compartment in the dispenser 3 L3 Water fill to conditioner compartm...

Страница 35: ...he FABRICS or TEMPERATURE buttons are pressed the corresponding LED lights for a moment and the binary code is displayed On completion of the test the buzzer sounds and the system passes to the previous or subsequent phase of the diagnostics cycle Table of button codes On models which do not feature a display window the code is displayed by the washing phase LEDs in binary format BUTTON No 0 1 2 3...

Страница 36: ...ill to bleach compartment certain models only door interlock hot water or bleach solenoid Door closed water fill to anti overflow level for max 10 min Water level in mm L5 Heating and recirculation door interlock wash solenoid if level is lower than the anti boiling device recirculation pump heating element Door closed water fill to above anti boiling level if not yet reached heating for max 10 mi...

Страница 37: ...ple in the case of alarm E41 door open the display will show E40 In models not featuring a display window as well as the end of cycle LED which indicates error E the second LED indicates 4 in binary code As can be seen from the general alarm code table E4 alarm conditions include all alarms relative to door closure problems E41 door open E42 door interlock malfunction E43 E44 E45 problems with mai...

Страница 38: ...e second digit of the alarm code For example if an E41 alarm condition door open is generated the display will show E41 or if the appliance does not feature the display window the second LED in the first group equivalent to 4 in binary code and the fourth LED in the second group equivalent to1 in binary code will flash If no alarm condition has occurred E00 is displayed DIAGNOSTICS CYCLE ALARMS If...

Страница 39: ...lenoid valve hydraulic circuit of pressure switches pressure switches wiring main PCB E33 0 0 1 1 0 0 1 1 Incongruency between level of electronic pressure switch and level of anti boiling pressure switch 1 duration of fault at least 60 seconds Cycle blocked with door closed Hydraulic circuit of pressure switches electronic pressure switch pressure switch wiring main PCB E34 0 0 1 1 0 1 0 0 Incong...

Страница 40: ...blocked Main PCB E45 0 1 0 0 0 1 0 1 Sensing circuit of door delay interlock triac faulty input signal to microprocessor always 0V or 5V Cycle blocked with door closed Main PCB E51 0 1 0 1 0 0 0 1 TRIAC which powers the motor short circuited TRIAC short circuit cut out activated or motor speed more than maximum speed Cycle blocked with door closed after 5 attempts Loss of insulation on motor windi...

Страница 41: ...ircuit on circulation pump triac faulty input signal to microprocessor always 0V or 5V Drain cycle blocked door open Main PCB E85 1 0 0 0 0 1 0 1 Circulation pump faulty incongruency between status of sensing circuit on circulation pump and status of TRIAC Drain cycle blocked door open Circulation pump wiring main PCB E91 1 0 0 1 0 0 0 1 Communications error between main PCB and display board E90 ...

Страница 42: ...oam during drains Specific LED EF0 Excessive detergent introduced drain hose obstructed kinked drain filter dirty EF3 1 1 1 1 0 0 1 1 Water leakage intervention of Aqua Control system Water drain to 120mm cycle blocked Leaks from base drain pump wiring main PCB 0 LED off 1 LED flashing ...

Страница 43: ...ELING THE LAST ALARM CONDITION To cancel the last memorized alarm condition press button no 2 and no 4 at the same time during the course of the diagnostics cycle The alarm is cancelled also when a new configuration is given to the main PCB ...

Страница 44: ...RATURE buttons until LED L10 lights the code relative to the first of the 16 digits of the configuration code position 0 is displayed when the SKIP RESET button is pressed all the digits which make up the configuration code are displayed in sequence press the START PAUSE button to modify the configuration code digit by digit when all 16 digits have been entered check that the code is correct then ...

Страница 45: ...itted with a display window the same information is displayed in binary format on the first four washing phase LEDs To read the various positions press the SKIP RESET button repeatedly the first position displayed is 0 B The last digit on the display if featured indicates the value of the configuration character to be entered in a given position On models not fitted with a display window the same ...

Страница 46: ...ration code is displayed position zero 3 Press the START PAUSE button sequentially to enter the letter A in position 0 If the appliance features a display window this will show 0 A if not the wash cycle LEDs should light as shown in column 0 of the table i e the fifth and seventh LEDs 4 Press the SKIP RESET button to pass to the second position and enter 2 by pressing START PAUSE as necessary The ...

Страница 47: ...TSE P 04 00 EB 47 50 599 34 22 16 EXITING THE DIAGNOSTICS CYCLE To exit the diagnostics cycle switch the appliance off then on then off again ...

Страница 48: ...TSE P 04 00 EB 48 50 599 34 22 16 BASIC CIRCUIT DIAGRAM AC motor ...

Страница 49: ...TSE P 04 00 EB 49 50 599 34 22 16 BASIC CIRCUIT DIAGRAM DC motor ...

Страница 50: ...terlock 8 Electronic pressure switch 9 NTC temperature sensor washing 10 Anti boiling pressure switch 1 11 Heating element washing 13 Motor 12 Anti boiling pressure switch 2 14 Recirculation pump 15 Drain pump 16 Pre wash solenoid 17 Wash solenoid 18 Bleach solenoid or hot water solenoid certain models only 19 AC DC converter certain models only 20 Door lamp ...

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