background image

 

Commissioning 
 
 
Washing and filling 
Water quality 

Quality of heating water

  

 

The composition and quality of the 
circulation water directly affect the 
whole system's performance and the 
operating life of the heat pump.

 

 

 
For the first filling and top up of the 
system, it is normal to use running 
water with a pH value of 7-8, provided 
that it isn't too corrosive (chloride con-

tent > 150 mg/l) or too hard (>14° dH; 

hardness class IV). It is possible to 
request an analysis of drinking water 
from the relevant water supplier.

 

 

 
If the specific system's volume is 
more than 25 litres per kW of heating 
power (for example, with the insertion 
of a buffer accumulator for heating 
water), the maximum allowable calci-
um contribution through filling and 
topping up water must be determined 
on the basis of the VDI 2035 di-
rective's calculations.

 

 

 
If necessary, soften the filling water. 
Do not use anti-corrosion chemical 
additives.

 

 

 
In addition, for Austria, the following 
applies: ÖNORM H 5195-1.

 

 

 
In addition, for Switzerland, the follow-
ing applies: SITC n. 97-1.

 

 

Unknown water quantity and sys-
tem replacement

 

 

The presence of substances and ad-
ditives in the heating water can jeop-
ardise the correct operation and life 
duration of the heat pump.

 

 

Therefore:

 

 

• 

before replacing the old sys-
tem, heat up the whole system 
and empty it

 

 

or

 

 

• 

very carefully rinse the heating 

system; system rinse should 

be carried out a short time 
before commissioning.

 

 

 

Criterion

 

 

Allowable value

 

 

Effects in case of non-compliance

 

 

PH value

 

 

7 - 8 

Risk of corrosion to boiler components 
and heating system

 

 

Water hardness

 

 

< 14 dH  

Increased lime scale deposits 

 
Shorter operating life of the heat pump

 

 

Chloride content

 

 

< 150 mg/l 

Corrosion of alloyed metals

 

 

Washing, filling, deaerating

  

 

The heating side must be washed and 
filled. The water for filling must be 
treated in compliance with the current 
VDI 2035 directions.

 

 

 
It is essential to fully deaerate the 
heating system in order not to jeop-
ardise the correct operation of the 
heat pump. It is therefore necessary 
to make provisions for a deaerator.

 

 

 
The filling pressure for the cold ex-
pansion tank should have the follow-
ing value: inlet pressure MAG + 0.2 
bar (expansion reserve).

 

 

The precharge pressure of the expan-
sion tank must be adapted to local 
conditions (static height: 1 m = 0,1 
bar).

 

 

 
 

Filling must be carried out in 
compliance with DIN EN 1717.

 

 

 
 

Warning: comply with water 
quality VDI 2035.

 

 

43 

Содержание AEROTOP G

Страница 1: ...Installation operation and maintenance manual AEROTOP G Air Water Heat Pump for installation outdoors 06 2015 Art No 420010405804...

Страница 2: ...mp STRATOS PARA 25 1 9 23 INSTALLATION 24 Transportation General installation notes 24 Pedestal 25 Pipeline Condensate drain pipe 26 Checklist for correct set up 27 Delivery to installation site 28 Hy...

Страница 3: ...ent through the reduction of emissions and the reduced use of primary ener gy In order for your new heating system to function efficiently please observe the following The heat pump system must be siz...

Страница 4: ...installation connection and commissioning of the heat pump must be carried out by a specialised expert in compliance with national appliance regulations and with the instructions for use Any work on...

Страница 5: ...p must be registered with the local power supply company Do not tilt the heat pump more than 15 when transporting Avoid exposing the heat pump to any type of moisture or hu midity Protect the heat pum...

Страница 6: ...if taking into account the aforementioned condi tions After sizing the heat pump for nor mal operations it may not be possi ble to generate all heating neces sary Please comply also with the followin...

Страница 7: ...with copper pipes with aluminium fins The fins have a hydrophilic cov er for better down flow of con densation and optimised de frosting Cooling circuit Hermetically sealed loaded at the factory and t...

Страница 8: ...cket 2 1 switch panel 3 1 control unit to the controller 4 1 outdoor sensor 5 4 vibration absorbent adjustable feet 6 4 hose seals 7 1 set of documentation 8 2 vibration absorbent hoses 9 4 transport...

Страница 9: ...4 40 5 7 COP 2 10 2 10 2 20 1 9 Evaporator air side Evaporator Grooved copper pipes and fins in hydrophilic aluminium Fan Axial Air flow min max m h 3500 4000 4600 2800 5200 Available static pressure...

Страница 10: ...C16A 3 polig C20A 3 polig C25A 3 polig C25A 3 polig Control voltage supply 230V 50Hz Power input data Heat pump max power input without heating element PHP kW 3 17 5 28 6 16 8 20 Heating element power...

Страница 11: ...WP 61 Connections Water inlet DN25 IG 1 DN25 IG 1 DN25 IG 1 DN25 IG 1 Heating water outlet DN25 IG 1 DN25 IG 1 DN25 IG 1 DN25 IG 1 Condensation discharge DN25 IG 1 DN25 IG 1 DN25 IG 1 DN25 IG 1 Power...

Страница 12: ...rator Grooved copper pipes and fins in hydrophilic aluminium Fan axial Air flow min max m h 3500 4000 Available static pressure without ducts Pa 47 45 Min external air temperature in heating C 18 Max...

Страница 13: ...ement 4 kW C40A 1 polig C50A 1 polig External fuse heating element 6 kW A C50A 1 polig C63A 1 polig Control voltage supply 230V 50Hz Power input data Heat pump max power input without heating element...

Страница 14: ...61 Connections Water inlet DN25 IG 1 DN25 IG 1 Heating water outlet DN25 IG 1 DN25 IG 1 Condensation discharge DN25 IG 1 DN25 IG 1 Power supply 1 x 35mm 1 x 35mm Sound power level Lwa 3 nominal power...

Страница 15: ...7 10 15 20 Outlet water temperature C 35 Heating capacity kW 4 41 4 98 5 28 6 36 8 64 9 73 11 91 14 03 Power consumption kW 1 64 1 67 1 70 1 72 1 86 1 89 2 00 2 10 COP 2 69 2 98 3 10 3 69 4 66 5 16 5...

Страница 16: ...erature C 35 Heating capacity kW 6 39 7 22 7 65 9 22 12 52 14 10 17 27 20 34 Power consumption kW 2 37 2 42 2 47 2 50 2 69 2 73 2 90 3 05 COP 2 69 2 98 3 10 3 69 4 65 5 16 5 96 6 68 Outlet water tempe...

Страница 17: ...99 9 36 10 32 11 80 14 10 17 40 20 19 23 14 Power consumption kW 2 94 3 01 3 09 3 24 3 33 3 39 3 52 3 66 COP 2 72 3 11 3 35 3 64 4 23 5 13 5 74 6 32 Outlet water temperature C 45 Heating capacity kW...

Страница 18: ...2 96 3 76 4 09 4 7 4 89 Outlet water temperature C 55 Heating capacity kW 11 96 10 76 7 65 9 55 10 40 11 98 12 60 Power consumption kW 7 06 5 75 3 33 3 28 3 30 3 35 3 36 COP 1 69 1 87 2 30 2 91 3 15...

Страница 19: ...18 96 21 69 24 39 Power consumption kW 5 79 5 87 5 92 6 20 6 26 6 11 6 18 6 22 COP 1 84 2 00 2 15 2 38 2 68 3 10 3 51 3 92 Outlet water temperature C 55 Heating capacity kW 11 96 12 79 14 46 16 18 18...

Страница 20: ...ot allow these values to fall below this threshold Pipelines should be kept as short as possible and be laid in such a way that pressure loss and heat loss are kept to a minimum Poorly or improp erly...

Страница 21: ...4 Fin evaporator CU Aluminium 5 Controls 6 Circulating pump G07 X 7 Electric heating element 2 4 6 KW 8 Condenser heat exchanger ALFA LAVAL 9 Vibration absorbent rubber buffers Diameter 70 mm Height...

Страница 22: ...Technical Data Delivery pressure circulating pump Aerotop G07 X G10 X G07 14M YONOS PARA RS 25 7 5 180 Pumping medium water Media temperature 35 C Density 1000 kg m3 22...

Страница 23: ...Technical Data Delivery pressure circulating pump Aerotop G12 STRATOS PARA 25 1 9 180 Pumping medium water Media temperature 35 C Density 1000 kg m3 23...

Страница 24: ...ifted and transported using only the designated transport aids 4 L sections at the bottom of the unit The AEROTOP G should be set up on level ground and aligned Installation The safety regulations and...

Страница 25: ...wn in figu res The layer thicknesses are average values and have to be adapted to local conditions The rules of construction enginee ring must be observed For pipes that must be included under the hea...

Страница 26: ...harged from the collection tank by means of a tube In the design and installation of the condensate drain you should consider the following points It is necessary to set up the condensate discharge pi...

Страница 27: ...air noise Construction measures can reduce noise plants cannot Use constructional measures to interrupt the spreading of noise from the heat pump direct noise propagation Use solid walls fences palis...

Страница 28: ...Installation Delivery to installation site 2 3 1 n 17 4x 8x M10 4x 4x 28...

Страница 29: ...Installation Delivery to installation site 29...

Страница 30: ...line system of new as well as retrofitted systems must be thoroughly flushed Residue left in the heater pipes will damage the heat exchangers and cause the heat pumps to malfunction It is recommended...

Страница 31: ...Installation Hydraulic connections assembly instructions 3 1 n 3 1 4 2x n 46 1 x 2 1 4 10 x 31...

Страница 32: ...Installation Hydraulic connections assembly instructions 4 7 5 8 4x 1 4 6 2 x 32...

Страница 33: ...thermostatic valves requires approval by the system manager In this case calculate loss of head to determine the wa ter flow For an approximate calculation of the system s minimum volume consider a v...

Страница 34: ...of heat e g chim neys sun flues heating bod ies air currents The power connection of the heat pump must be carried out by qualified personnel and in compliance with national appli ance regulations In...

Страница 35: ...Installation Instruction for the installation of control unit The control unit must be installed indoors temperature range 5 C to 40 C 2 3 1 4x 4x 164 270 2x 35...

Страница 36: ...Installation Instruction for the installation of control unit black wire CL 5 4 36...

Страница 37: ...oller LOGON B WP61 4 Mains supply plug Mains connector phase AC 230 V Main connector neutral connector 5 Contactor electric heating element 6 Circuit breaker 3x400V N 7 Circuit breaker 230V 8 Soft sta...

Страница 38: ...supply plug Mains connector phase AC 230 V Main connector neutral connector 5 Contactor electric heating element 6 Circuit breaker 230V 7 Soft starter and 3 phase relay 8 Thermostat electric heating e...

Страница 39: ...pump controller LOGON B WP61 4 Mains supply plug Mains connector phase AC 230 V Main connector neutral connector 5 Contactor electric heating element AEROTOP G M 6 Circuit breaker 3x400V N 7 Circuit b...

Страница 40: ...92 M19 Fan z UX1 M1 Compressor Q K1 N2 Control unit b G CL CL N1 Controller LOGON B WP61 Condenser pump AEROTOP G X Other important components that have to be wired in the system Description RVS61 plu...

Страница 41: ...regulation temperature sensor y BX5 Condenser pump Descrizione P3 controller connector EEV controller output PB6 Evaporator pressure monitoring J2 J3 GMD 5V B6 PB3 Evaporator temperature sensor J3 B3...

Страница 42: ...ion To carry out the commissioning the following people must be in attend ance Designer provides the operat ing parameters Installer in charge of function ality and regulating the heating system Syste...

Страница 43: ...ce of substances and ad ditives in the heating water can jeop ardise the correct operation and life duration of the heat pump Therefore before replacing the old sys tem heat up the whole system and em...

Страница 44: ...le entry points Terminals Check connections tight Check soft starter amperes and DIP switch set correctly Check rotating field and protective ground conductor Fuses Correct strength Is there energy pr...

Страница 45: ...e bubbles visible Check for any noise compressor running smoothly Check for structure borne noise transmission flexible connection sound absorbing pipe suspension vibration transmission over the floor...

Страница 46: ...0 421 10 0 4 574 20 0 1 218 50 0 407 9 0 4 358 21 0 1 170 8 0 4 152 22 0 1 125 7 0 3 958 23 0 1 081 6 0 3 774 24 0 1 040 5 0 3 600 25 0 1 000 4 0 3 435 26 0 962 3 0 3 279 27 0 926 2 0 3 131 28 0 892 1...

Страница 47: ...34 0 136 60 20 0 12 09 74 0 1 98 33 0 129 70 21 0 11 63 75 0 1 92 32 0 123 20 22 0 11 20 76 0 1 87 31 0 117 10 23 0 10 78 77 0 1 81 30 0 111 30 24 0 10 38 78 0 1 76 29 0 105 70 25 0 10 00 79 0 1 71 2...

Страница 48: ...99 0 0 99 8 0 38 76 46 0 4 74 100 0 0 97 7 0 37 05 47 0 4 59 101 0 0 94 6 0 35 43 48 0 4 44 102 0 0 92 5 0 33 89 49 0 4 30 103 0 0 90 4 0 32 43 50 0 4 16 104 0 0 87 3 0 31 04 51 0 4 02 105 0 0 85 2 0...

Страница 49: ...carried out only by specifically trained technicians Any work carried out on the heat pump by unauthorised persons or companies will result in the loss of any right to warranty Cleaning the condensat...

Страница 50: ...s don t close A3 Heating or potable water circulation pump not running A4 Overflow valve missing or set incorrectly A5 Heating curve set too steep The module switches the particular unit to the safety...

Страница 51: ...njection pipes and compare with B84 value C Switch on electric heating element until the minimum water temperature is reached Close part of heating circuit D Check pumps for functions check return and...

Страница 52: ...Electric heating element should be configured in the program ming menu Heat pump disabled Info about Parameter 8006 status HP 1 Disabled outdoor temperature 2 Disabled external External disablement o...

Страница 53: ...1 152 103 151 110 154 99 155 Warmer climate condition s 172 214 171 213 161 204 154 214 Annual energy consumption Average climate condition QHE 2617 2870 3866 3623 4972 5626 6742 5266 Colder climate c...

Страница 54: ...bivalent temperature Pdh kW 5 0 7 2 9 9 11 1 Tj operation limit temperature Pdh kW 4 2 6 1 7 8 10 3 For air to water heat pumps T j 15 C if TOL 20 C Pdh kW Bivalent temperature Tbiv C 8 8 8 10 Cyclin...

Страница 55: ...to water heat pumps Operation limit tempe TOL C 18 20 Cycling interval efficiency COPcyc 2 55 2 21 Heating water operating limit temperature WTOL C 53 55 Supplementary heater Rated heat output Psup k...

Страница 56: ...Elecromagnetic Compatibility Directive 2010 30 EC Directive on the indication by labelling and standard product information of the consumption of energy and other resources by energy related products...

Страница 57: ...Notes 57...

Страница 58: ...Service www elco net...

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