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IB01602011E

For more information visit: www.Eaton.com

Instructional Booklet

Effective: March 2007

Page

 

29

Fixed and Drawout Magnum Transfer Switches

7.4  Manual Operation When in Bypass Mode

7.4.1 Source 1 Bypass to Source 2 Bypass

When the transfer switch is set to Source 1 bypass, it can be 

transferred to Source 2 bypass by the following sequence:

1. Move the generator selector switch to the RUN position.

2. Open the Source 1 bypass switching device.  The Source 1 

bypass light will no longer be illuminated.

3. Close the Source 2 bypass switching device manually and the 

Source 2 bypass light will illuminate.

7.4.2  Source 2 Bypass to Source 1 Bypass

When the transfer switch is set to Source 2 bypass, it can be 

transferred to the Source 1 bypass switching device by the follow-

ing sequence:

1. Open the Source 2 bypass switching device and the Source 2 

bypass light will no longer be illuminated.

2. Close the Source 1 bypass switching device manually and the 

Source 1 bypass light will illuminate.

3. Move the generator selector switch to the OFF position.

Section 8:  Testing and Problem Solving

8.1  Testing

After transfer switch equipment is initially installed or during 

planned outages, the installation should be tested to ensure that all 

equipment operates properly.  This attention to detail will help to 

avoid unexpected malfunctions.  Mechanical and/or electrical tests 

should be performed.
The frequency of subsequent testing should be based on recom-

mendations of the generator set manufacturer.  Use the test push-

button to check the electrical operation of the switch. 

 IF A TEST 

SWITCH IS PROVIDED, ALWAYS RETURN THE SWITCH TO THE 

AUTO POSITION AFTER THE TEST IS COMPLETE.

8.2  Problem Solving

A basic problem solving effort is the first step to take prior to call-

ing for assistance.  Frequently, the effort will successfully address 

most problems encountered.  Most problem solving procedures 

are outlined in the instruction manual unique to the type of logic 

being used.  In addition, several problem solving procedures are 

presented here which are specific to the type of switches or 

switching devices used in this equipment.

 

WARNING

HIGH VOLTAGES ASSOCIATED WITH OPERATIONAL TRANSFER 

SWITCH EQUIPMENT PRESENT A SHOCK HAZARD THAT CAN 

CAUSE SEVERE PERSONAL INJURY OR DEATH.  USE EXTREME 

CAUTION TO AVOID TOUCHING ELECTRICAL CONNECTIONS 

WHENEVER INSPECTING OR TESTING THE EQUIPMENT.

IN ADDITION, IMPROPER OPERATION OF THE GENERATOR SET PRE-

SENTS A HAZARD THAT CAN CAUSE SEVERE PERSONAL INJURY 

OR DEATH.  OBSERVE ALL SAFETY PRECAUTIONS IN YOUR GENER-

ATOR SET OPERATIONS AND INSTALLATION MANUALS

 

WARNING

FOR MECHANICAL OPERATIONS, REFER TO SECTION 5.  IN THIS 

INSTRUCTION BOOK.  REFER TO THE APPLICABLE LOGIC INSTRUC-

TION BOOK FOR ELECTRICAL TESTING

 

WARNING

HAZARDOUS VOLTAGES IN AND AROUND TRANSFER SWITCH 

EQUIPMENT DURING THE PROBLEM SOLVING PROCESS CAN 

CAUSE PERSONAL INJURY AND/OR DEATH.  AVOID CONTACT 

WITH ANY VOLTAGE SOURCE WHILE PROBLEM SOLVING.

 

WARNING

ONLY PROPERLY TRAINED PERSONNEL FAMILIAR WITH THE 

TRANSFER SWITCH EQUIPMENT AND ITS ASSOCIATED EQUIP-

MENT SHOULD BE PERMITTED TO PERFORM THE PROBLEM SOLV-

ING FUNCTION.  IF AN INDIVIDUAL DOES NOT FEEL QUALIFIED TO 

PERFORM THE PROBLEM SOLVING FUNCTION, THE INDIVIDUAL 

SHOULD NOT ATTEMPT TO PERFORM ANY OF THESE PROCE-

DURES.

Содержание Magnum Transfer Switch

Страница 1: ...ction Booklet New Information Description Page Introduction 3 Receiving Handling and Storage 10 Equipment Description 10 Installation and Wiring 16 Operation 20 Drawout and Fixed Switching Devices 22...

Страница 2: ...RISE DURING INSTALLATION OPERATION OR MAINTENANCE AND ALL DETAILS AND VARIA TIONS OF THIS EQUIPMENT DO NOT PURPORT TO BE COVERED BY THESE INSTRUCTIONS IF FURTHER INFORMATION IS DESIRED BY THE PURCHASE...

Страница 3: ...t from the Source 1 power source the transfer switch transfers the load to the Source 2 power source This transfer can be automatic or manual depending upon the type of transfer switch equipment being...

Страница 4: ...The ATS non automatic transfer switch electrically operated and bypass isolation transfer switch are the available types for the configuration described in this manual Operation of the ATS and the by...

Страница 5: ...ing device short time rating Contact factory for details SOURCE 1 SOURCE 1 SOURCE 1 SOURCE 1 BYPASS SOURCE 1 SOURCE 1 SOURCE 1 AVAILABLE SOURCE 2 ISOLATED ISOLATED POSITION SOURCE 2 POSITION SOURCE 2...

Страница 6: ...g con figurations Table 2 Magnum Transfer Switch Configurations All Magnum switching devices are 100 rated Underwriters Lab oratories UL listed and are built and tested in an ISO 9002 certi fied facil...

Страница 7: ...is connects to provide for the drawout functioning The operating mechanism is a two step stored energy mechanism either manu ally or electrically operated When withdrawn on the extendable carriage rai...

Страница 8: ...ted mounting holes to facilitate mounting 1 4 Transfer Switch Catalog Number Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains...

Страница 9: ...Position 9 12 0200 200A 0300 300A 0400 400A 0600 600A 0800 800A 1000 1000A 1200 1200A 1600 1600A 2000 2000A 2500 2500A 3200 3200A ENCLOSURE Position 14 K Open S NEMA 1 R NEMA 3R T Thru Door Design LIS...

Страница 10: ...2 2 Handling As previously mentioned the transfer switch equipment is pack aged for fork lift movement Protect the equipment from impact at all times and DO NOT double stack Once the equipment is at t...

Страница 11: ...rmal and short circuit protection in either or both switching devices is available Section 3 6 These continuous duty devices are rated for all classes of loads In addition they have high dielectric st...

Страница 12: ...witching device has been closed and an indicator on the switch shows whether it is in the OPEN or CLOSED posi tion and the status of the stored energy mechanism The switching device is closed by energ...

Страница 13: ...15 Voltage Selection Panel Figure 16 North American Market Voltage Selection Terminals Shown Connected to the 120 Vac Taps 3 3 2 International Voltage Selection 208 220 240 380 415 and 600 V 50 60 Hz...

Страница 14: ...the logic scheme refer to the specific logic document associated with the type of logic selected 14 Relay Auxiliary Contacts Provides Form C relay auxiliary contacts E Source 1 Available Provides one...

Страница 15: ...1 Source 2 and Load Circuit rear accessible bus stabs with provision for bus bar connection 21A Optional Power Cable Connection Terminals Provides alternate power cable connection terminals Consult E...

Страница 16: ...witches are factory wired and tested Installation requires solidly mounting the enclosed unit and connecting the power cables and auxiliary pilot circuits Physical mounting proce dures and power cable...

Страница 17: ...ing side and rear covers when applicable See Section 9 3 for cover removal instructions Step 2 Gently maneuver the switch into its location using all of the supplied lift brackets Step 3 Bolt the enc...

Страница 18: ...odate the power cables being used Also verify that the cables comply with local electrical codes Standard trans fer switch equipment as supplied from the factory will accommo date the wire sizes shown...

Страница 19: ...r changing the taps on both transformers replace the trans former pack cover and tighten all four screws 4 7 Mounting the Switching Device in the Drawout Mechanism In structures equipped for drawout c...

Страница 20: ...tarts timing when both sources are paralleled Refer to the IQ Transfer instruction book for additional alarms Section 5 Operation 5 1 General A transfer switch provides main contacts to connect and di...

Страница 21: ...PTION 6H IT CAN BE TURNED TO THE OFF POSITION MAKING IT UNNECESSARY TO UNPLUG THE LOGIC IN THE CASE OF THE ATS DESIGN ANY ATTEMPT TO OPERATE THE MANUAL HANDLE WITHOUT FIRST ISOLATING THE CONTROL CIRCU...

Страница 22: ...be completed 6 1 1 Switching Device Positioning The Magnum drawout switching device has four normal positions REMOVE Withdrawn Figure 28 DISCONNECT Figure 31 TEST Figure 30 CONNECT Figure 29 The REMO...

Страница 23: ...om Instructional Booklet Effective March 2007 Page 23 Fixed and Drawout Magnum Transfer Switches Figure 29 Switching Device in the CONNECT Position Figure 30 Switching Device in the TEST Position Figu...

Страница 24: ...ors See Figure 29 through 32 Red Connect Yellow Test and Green Disconnect To remove the switching device from its compartment follow the procedure just described using a counter clockwise ratcheting m...

Страница 25: ...replacement The bypass isolation switch has two operator panels with switches and lights Figure 35 The following descriptions are for those features that are standard with the bypass isolation switch...

Страница 26: ...luminate 3 Open and rack out the Source 1 switching device see Section 6 The Source 1 isolated light will illuminate and the Source 1 position energized light will no longer be illuminated 4 Inspect a...

Страница 27: ...Cutler Hammer Phase Phase Phase Phase Ground Digitrip 3000 Operatio High Commun Time Overcurrent Curve Shape Pickup x In Time Multiplier Time Program Phase Ground RMS Settings Test Time Trip Cause Sho...

Страница 28: ...elector switch to the OFF position to avoid nuisance starting of the generator while work is being performed on the Source 2 switching device 3 Open the Source 2 switching device 4 Close the Source 1...

Страница 29: ...he electrical operation of the switch IF A TEST SWITCH IS PROVIDED ALWAYS RETURN THE SWITCH TO THE AUTO POSITION AFTER THE TEST IS COMPLETE 8 2 Problem Solving A basic problem solving effort is the fi...

Страница 30: ...Source 1 switching device charged If YES Continue with the other procedures If NO Go through section 8 2 4 first before continuing Step 3 Is the Source 2 switch OPEN If YES Proceed to Step 5 If NO Pr...

Страница 31: ...ontrol power is switched off and the logic plugs are disconnected b Inspect the structure area for any safety hazards or potential mainte nance problems Inspect the area especially where switching dev...

Страница 32: ...eplacement instructions 9 3 1 Cover Removal and Replacement A 3 8 wrench or socket and ratchet is required to perform this procedure Cover Removal Step 1 Locate the bolts used to secure the cover to t...

Страница 33: ...efer to Figure 42 through 45 for assistance with selecting and ordering selected ATS renewal parts Example To order Logic Harness for an ATVIMGB33200XRU transfer switch order Catalog Number T5MGH01 as...

Страница 34: ...e March 2007 Fixed and Drawout Magnum Transfer Switches Figure 43 Figure 44 SERVICE ENTRANCE FUSE BLOCK HARNESS TSMGH16 CLOSED TRANSITION HARNESS TSMGH04 MAGNUM NON AUTO TRANSFORMER PACK TSMGT01 MAGNU...

Страница 35: ...on visit www Eaton com Instructional Booklet Effective March 2007 Page 35 Fixed and Drawout Magnum Transfer Switches Figure 45 SENSING HARNESS TSMGH02 500 KCMIL NEUTRAL TERMINAL I80C046G02 OR 750 KCMI...

Страница 36: ...ntract between the pur chaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WAR RANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MER CHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR...

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