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IB01602011E

Instructional Booklet

Page

 

20

Effective: March 2007

Fixed and Drawout Magnum Transfer Switches

Carefully lower the circuit breaker down onto the extension rails.  

Be certain that the circuit breaker’s four molded drawout rail sup-

ports are fully seated in the extension rail cutouts on both sides 

(Figure 22).  Do not remove the lifting yoke from the circuit 

breaker until it is properly seated on the rails.
Once the circuit breaker is on the extension rails and the lifting 

yoke is removed, proceed with the rest of the circuit breaker 

installation.

4.8  Wiring

    

  

Power sources, load conductors, and control wiring should be 

connected to locations as indicated in the 

Customer Wiring Dia-

grams

 supplied with the transfer switch equipment.

4.8.1 Engine Start Connection 

The engine control contact connections are located on the 

ATC-600/ATC 800 Controller.

 

 The engine control contact con-

nections of bypass isolation units are located in the door of the 

enclosure   

Note: 

 Prior to making the engine start connection to the switch on bypass 

isolation units, set the engine generator controls selector switch in the OFF 

position to prevent an unwanted engine start.  A contact closes between 

these terminal blocks when an engine start signal is provided by the ATS 

logic.

4.8.2 ALARM CONTACTS (CLOSED TRANSITION ONLY)
Closed transition only 

ATSs are provided with an extra shunt trip 

on the Source 1 device. This shunt trip is energized when the 

Time Delay Utility Parallel (TDUP) times out (preset by user), thus 

opening the source device.  The TDUP timer starts timing when 

both sources are paralleled.  Refer to the IQ Transfer instruction 

book for additional alarms.

Section 5:  Operation

5.1  General

A transfer switch provides main contacts to connect and discon-

nect the load to and from the Source 1 and Source 2 power 

sources.  A stored-energy type transfer mechanism provides the 

mechanical motion required to open and close the main contacts 

(Paragraph 3.2.1). 
Each switch can be manually operated.  Before a switching device 

can be closed, the stored energy mechanism must be charged by 

pumping the handle (Figure 23). 

Figure 23. Pumping Handle Charges Stored Energy Mechanism 

(Closed Transition Shown). 

In the 

closed transition product

,

 

a single switching device can be 

manually closed by following the instructions detailed in Figure 

25.  An indicator window shows whether the switch is open or 

closed.
The open transition switching device can be closed by pushing the 

close button (Figure 24).  The other switching device is prevented 

from closing through a rigid mechanical interlock (Paragraph 

3.2.2).  An indicator window shows whether the switch is open 

or closed.

 

CAUTION

IT IS IMPORTANT TO TAKE GREAT CARE WHEN PLACING A DRA-

WOUT CIRCUIT BREAKER ON ITS EXTENSION RAILS.  IF THE CIR-

CUIT BREAKER IS NOT PROPERLY SEATED ON THE EXTENSION 

RAILS, IT COULD FALL FROM THE RAILS CAUSING EQUIPMENT 

DAMAGE AND/OR BODILY INJURY.

 

CAUTION

POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLT-

AGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR 

DEATH.  DE-ENERGIZE ALL POWER OR CONTROL CIRCUIT CONDUC-

TORS BEFORE BEGINNING TO PERFORM ANY WIRING ACTIVITY TO 

OR WITHIN THE TRANSFER SWITCH EQUIPMENT.

 

WARNING

THE CLOSED TRANSITION PRODUCT CONTAINS A SPECIAL CON-

TACT ARRANGEMENT (OVERLAPPING CONTACTS).  MISUSE CAN 

RESULT IN DEATH, SEVERE PERSONAL INJURY, AND/OR PROPERTY 

DAMAGE.

Содержание Magnum Transfer Switch

Страница 1: ...ction Booklet New Information Description Page Introduction 3 Receiving Handling and Storage 10 Equipment Description 10 Installation and Wiring 16 Operation 20 Drawout and Fixed Switching Devices 22...

Страница 2: ...RISE DURING INSTALLATION OPERATION OR MAINTENANCE AND ALL DETAILS AND VARIA TIONS OF THIS EQUIPMENT DO NOT PURPORT TO BE COVERED BY THESE INSTRUCTIONS IF FURTHER INFORMATION IS DESIRED BY THE PURCHASE...

Страница 3: ...t from the Source 1 power source the transfer switch transfers the load to the Source 2 power source This transfer can be automatic or manual depending upon the type of transfer switch equipment being...

Страница 4: ...The ATS non automatic transfer switch electrically operated and bypass isolation transfer switch are the available types for the configuration described in this manual Operation of the ATS and the by...

Страница 5: ...ing device short time rating Contact factory for details SOURCE 1 SOURCE 1 SOURCE 1 SOURCE 1 BYPASS SOURCE 1 SOURCE 1 SOURCE 1 AVAILABLE SOURCE 2 ISOLATED ISOLATED POSITION SOURCE 2 POSITION SOURCE 2...

Страница 6: ...g con figurations Table 2 Magnum Transfer Switch Configurations All Magnum switching devices are 100 rated Underwriters Lab oratories UL listed and are built and tested in an ISO 9002 certi fied facil...

Страница 7: ...is connects to provide for the drawout functioning The operating mechanism is a two step stored energy mechanism either manu ally or electrically operated When withdrawn on the extendable carriage rai...

Страница 8: ...ted mounting holes to facilitate mounting 1 4 Transfer Switch Catalog Number Identification Transfer switch equipment catalog numbers provide a significant amount of relevant information that pertains...

Страница 9: ...Position 9 12 0200 200A 0300 300A 0400 400A 0600 600A 0800 800A 1000 1000A 1200 1200A 1600 1600A 2000 2000A 2500 2500A 3200 3200A ENCLOSURE Position 14 K Open S NEMA 1 R NEMA 3R T Thru Door Design LIS...

Страница 10: ...2 2 Handling As previously mentioned the transfer switch equipment is pack aged for fork lift movement Protect the equipment from impact at all times and DO NOT double stack Once the equipment is at t...

Страница 11: ...rmal and short circuit protection in either or both switching devices is available Section 3 6 These continuous duty devices are rated for all classes of loads In addition they have high dielectric st...

Страница 12: ...witching device has been closed and an indicator on the switch shows whether it is in the OPEN or CLOSED posi tion and the status of the stored energy mechanism The switching device is closed by energ...

Страница 13: ...15 Voltage Selection Panel Figure 16 North American Market Voltage Selection Terminals Shown Connected to the 120 Vac Taps 3 3 2 International Voltage Selection 208 220 240 380 415 and 600 V 50 60 Hz...

Страница 14: ...the logic scheme refer to the specific logic document associated with the type of logic selected 14 Relay Auxiliary Contacts Provides Form C relay auxiliary contacts E Source 1 Available Provides one...

Страница 15: ...1 Source 2 and Load Circuit rear accessible bus stabs with provision for bus bar connection 21A Optional Power Cable Connection Terminals Provides alternate power cable connection terminals Consult E...

Страница 16: ...witches are factory wired and tested Installation requires solidly mounting the enclosed unit and connecting the power cables and auxiliary pilot circuits Physical mounting proce dures and power cable...

Страница 17: ...ing side and rear covers when applicable See Section 9 3 for cover removal instructions Step 2 Gently maneuver the switch into its location using all of the supplied lift brackets Step 3 Bolt the enc...

Страница 18: ...odate the power cables being used Also verify that the cables comply with local electrical codes Standard trans fer switch equipment as supplied from the factory will accommo date the wire sizes shown...

Страница 19: ...r changing the taps on both transformers replace the trans former pack cover and tighten all four screws 4 7 Mounting the Switching Device in the Drawout Mechanism In structures equipped for drawout c...

Страница 20: ...tarts timing when both sources are paralleled Refer to the IQ Transfer instruction book for additional alarms Section 5 Operation 5 1 General A transfer switch provides main contacts to connect and di...

Страница 21: ...PTION 6H IT CAN BE TURNED TO THE OFF POSITION MAKING IT UNNECESSARY TO UNPLUG THE LOGIC IN THE CASE OF THE ATS DESIGN ANY ATTEMPT TO OPERATE THE MANUAL HANDLE WITHOUT FIRST ISOLATING THE CONTROL CIRCU...

Страница 22: ...be completed 6 1 1 Switching Device Positioning The Magnum drawout switching device has four normal positions REMOVE Withdrawn Figure 28 DISCONNECT Figure 31 TEST Figure 30 CONNECT Figure 29 The REMO...

Страница 23: ...om Instructional Booklet Effective March 2007 Page 23 Fixed and Drawout Magnum Transfer Switches Figure 29 Switching Device in the CONNECT Position Figure 30 Switching Device in the TEST Position Figu...

Страница 24: ...ors See Figure 29 through 32 Red Connect Yellow Test and Green Disconnect To remove the switching device from its compartment follow the procedure just described using a counter clockwise ratcheting m...

Страница 25: ...replacement The bypass isolation switch has two operator panels with switches and lights Figure 35 The following descriptions are for those features that are standard with the bypass isolation switch...

Страница 26: ...luminate 3 Open and rack out the Source 1 switching device see Section 6 The Source 1 isolated light will illuminate and the Source 1 position energized light will no longer be illuminated 4 Inspect a...

Страница 27: ...Cutler Hammer Phase Phase Phase Phase Ground Digitrip 3000 Operatio High Commun Time Overcurrent Curve Shape Pickup x In Time Multiplier Time Program Phase Ground RMS Settings Test Time Trip Cause Sho...

Страница 28: ...elector switch to the OFF position to avoid nuisance starting of the generator while work is being performed on the Source 2 switching device 3 Open the Source 2 switching device 4 Close the Source 1...

Страница 29: ...he electrical operation of the switch IF A TEST SWITCH IS PROVIDED ALWAYS RETURN THE SWITCH TO THE AUTO POSITION AFTER THE TEST IS COMPLETE 8 2 Problem Solving A basic problem solving effort is the fi...

Страница 30: ...Source 1 switching device charged If YES Continue with the other procedures If NO Go through section 8 2 4 first before continuing Step 3 Is the Source 2 switch OPEN If YES Proceed to Step 5 If NO Pr...

Страница 31: ...ontrol power is switched off and the logic plugs are disconnected b Inspect the structure area for any safety hazards or potential mainte nance problems Inspect the area especially where switching dev...

Страница 32: ...eplacement instructions 9 3 1 Cover Removal and Replacement A 3 8 wrench or socket and ratchet is required to perform this procedure Cover Removal Step 1 Locate the bolts used to secure the cover to t...

Страница 33: ...efer to Figure 42 through 45 for assistance with selecting and ordering selected ATS renewal parts Example To order Logic Harness for an ATVIMGB33200XRU transfer switch order Catalog Number T5MGH01 as...

Страница 34: ...e March 2007 Fixed and Drawout Magnum Transfer Switches Figure 43 Figure 44 SERVICE ENTRANCE FUSE BLOCK HARNESS TSMGH16 CLOSED TRANSITION HARNESS TSMGH04 MAGNUM NON AUTO TRANSFORMER PACK TSMGT01 MAGNU...

Страница 35: ...on visit www Eaton com Instructional Booklet Effective March 2007 Page 35 Fixed and Drawout Magnum Transfer Switches Figure 45 SENSING HARNESS TSMGH02 500 KCMIL NEUTRAL TERMINAL I80C046G02 OR 750 KCMI...

Страница 36: ...ntract between the pur chaser and Eaton NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WAR RANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MER CHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEALING OR...

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