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IB ATS-C103

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2012

Page

7

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-800 Closed/Open Transition Transfer Switch Controller

Optional Feature 47C:  Closed/In-phase Transition/Time Delay 

Neutral Load Sense

Closed Transition is a feature that will temporarily parallel two live 

sources in a make-before-break scheme when performing a trans-

fer.  This achieves a transfer between sources with no power 

interruption.  Both sources must be synchronized in frequency, 

phase, and voltage before the transfer is initiated.  
In-phase transition is a feature that will allow a transfer between 

two live sources only when the phase difference between the two 

sources is near zero.  This is an open transition transfer that pre-

vents in-rush currents from exceeding normal starting currents in 

the case where motor loads are being transferred.
Time Delay Load Voltage Decay utilizes the load voltage measure-

ments to sense back EMF that is generated when the transfer 

switch is in the Neutral position.  It provides a delay in transfer in 

either direction if an unacceptable level is sensed as established 

by a customer programmed level.  The transfer will not take place 

until the back EMF decays below the acceptable programmed 

level.  This feature has a separate setting of enabling or disabling 

the operation.  If disabled, the transfer switch will not delay in the 

Neutral position and will transfer between the sources as fast as 

possible.  This feature is not available with the Time Delay Neutral 

Optional Feature 32A.

Optional Feature 47D:  Closed Transition Only

Closed Transition is a feature that will temporarily parallel two live 

sources in a make-before-break scheme when performing a trans-

fer.  This achieves a transfer between sources with no power 

interruption.  Both sources must be synchronized in frequency, 

phase, and voltage before the transfer is initiated.
If the logic is forced into a fail safe mode (i.e. loss of connected 

source), the logic will perform a load voltage decay open transfer.

Optional Feature 47E:  Closed/In-Phase Transition/Time Delay 

Neutral

Closed Transition is a feature that will temporarily parallel two live 

sources in a make-before-break scheme when performing a trans-

fer.  This achieves a transfer between sources with no power 

interruption.  Both sources must be synchronized in frequency, 

phase, and voltage before the transfer is initiated.  
In-phase transition is a feature that will allow a transfer between 

two live sources only when the phase difference between the two 

sources is near zero.  This is an open transition transfer that pre-

vents in-rush currents from exceeding normal starting currents in 

the case where motor loads are being transferred.
Time delay neutral provides a time delay in the transfer switch 

neutral position when both breakers are open.  This delay takes 

place when the load is transferred in either direction to prevent 

excessive in-rush currents due to out of phase switching of large 

motor loads.

Optional Feature 48: Communication Modules

Provides communications modules for the ATC-800 transfer 

switch controllers. These controllers are PowerNet and Modbus 

compatible devices. A separately mounted communications mod-

ule will enable the automatic transfer controller to be remotely 

monitored controlled and programmed via the network.

Optional Feature 48F: RS-232 and RS-485 with Modbus

Provides communications for the ATC-800 via RS-232 or Modbus 

through an RS-485 port. Registers are available to read back sta-

tus, voltages, frequencies, and historical data. Registers are also 

available for transfer switch control. Setpoints may be read back 

and/or programmed via a pass-through command.

Section 2:  Hardware Description

2.1  General

The purpose of this section is to familiarize the reader with ATC-

800 hardware, its nomenclature, and to list the unit’s specifica-

tions. The information presented is divided into the following four 

parts:

Operator Panel 

Rear Access Area 

External Hardware 

Specification Summary

2.2  Operator Panel

The operator panel, which is normally accessible from the outside 

of a panel or door, provides a means for:

Being alerted to specific conditions 

Receiving functional help 

Programming 

Parameter Monitoring/Selection/Metering

LEDs, a display window, pushbuttons, and a mimic bus make up 

the front accessible operator panel (Figure 

1

).

Seventeen individual LEDs are lit when performing or indicating a 

specific function. For detailed information on individual LEDs refer 

to Paragraph 3.2.
The LED type display window is used to display all ATC-800 mon-

itored parameters, setpoints and messages in easy to read for-

mats. The alpha numeric display is approximately 0.75 by 4.25 

inches and is able to display up to eight characters at a time. For 

details concerning the kind of information that can be viewed in 

the display window refer to Paragraph 3.3.
The front operator panel supports six long-life membrane pushbut-

tons. Pushbuttons accomplish their function when pressed and 

released. Refer to Paragraph 3.4 for information concerning the 

function of specific pushbuttons.

2.3  Rear Access Area

The rear access area of the ATC-800 is normally accessible from 

the rear of an open panel door (Figure 

2

).

All wiring connections to the ATC-800 are made at the rear of the 

chassis. For the sake of uniform identification, the frame of refer-

ence when discussing the rear access area is facing the back of the 

ATC-800 with the panel door open. The communication module 

port, for example, is located on the upper right rear of the unit. The 

Run/Program Switch, used to determine the ATC-800 Mode, is 

located in the lower right near the control power inputs. Detailed 

information relative to any connection made to the rear access area 

is presented in Section 4 entitled “Operation.”

2.3.1  Left Rear of Chassis

The left rear of the chassis provides self locking female connec-

tors J1, J2 and J3 for voltage monitoring of Source 1 (S1), 

Source 2 (S2) and the Load respectively. Terminal block J4 pro-

vides DC wetted connections for various functional inputs. See 

Paragraph 4.3 for more information on input functionality.

2.3.2  Right Rear of Chassis

The right rear of the chassis provides a port that will accept the 

D-sub male connector of the optional Communication Module 

(PONI). A self locking female connector J7 is provided for Sources 

1 and 2 control power input. 
Customer programming is provided through the Program/Run Tog-

gle Switch. While the switch is in the Program position, the 

ATC-800 continues to operate in keeping with previously pro-

grammed setpoints.

Содержание ATC-800

Страница 1: ...roller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 20 6 Troubleshooting and Maintenance 23 Appendix A Status Displ...

Страница 2: ...al or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of exi...

Страница 3: ...from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 800 moni tors the condition of the 3 phase line to line voltage and...

Страница 4: ...ce is already available the TDES timer is bypassed Standard Feature 3 Time Delay Emergency to Normal TDEN TDEN delays the transfer to the Normal Source to permit stabiliza tion of the Normal power sou...

Страница 5: ...ual to or above the pickup setting to become available again Underfrequency Monitoring for Source 1 1UFD 1UFP This feature constantly monitors Source 1 for an underfrequency condition When the Source...

Страница 6: ...time delay in the transfer switch Neutral position when both breakers are open This delay takes place when the load is transferred in either direction to prevent excessive in rush currents due to out...

Страница 7: ...Modbus compatible devices A separately mounted communications mod ule will enable the automatic transfer controller to be remotely monitored controlled and programmed via the network Optional Feature...

Страница 8: ...ssages 5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used i...

Страница 9: ...e communication module PONI to the back of the ATC 800 Figure 3 or in a remote location Since the ATC 800 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 800...

Страница 10: ...kup Range Volts Breaker Switch Style ATS Contactor Style ATS Dropout 2 to 99 of Nominal System Voltage Dropout 2 to 99 of Nominal System Voltage Overvoltage Dropout Range Volts Breaker Switch Style AT...

Страница 11: ...Source 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary...

Страница 12: ...sfer will occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 800 steps through the following display...

Страница 13: ...le conditions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above...

Страница 14: ...ated by the features supplied and their programmed setpoint values It provides a sum mary of ATC 800 s intelligence and supervisory circuits which constantly monitor the condition of both normal and e...

Страница 15: ...g this contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is ava...

Страница 16: ...able up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B Under normal condition with so...

Страница 17: ...itions include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultane ously pressing the Increase and Decrease Push...

Страница 18: ...the TDNE countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF...

Страница 19: ...ransition require that both sources be available and synchronized in voltage frequency and phase The frequency difference must be less than the closed transition fre quency difference set point 0 0 to...

Страница 20: ...The Setpoints LED will be lit red and the first programming possibility will appear in the display Use the Step Pushbutton to move from one feature setpoint to another stopping at those in need of rep...

Страница 21: ...ltage1 115 110 Volts 1OVP Source 1 Overvoltage Pickup Volts Breaker Switch Style ATS Contactor Style ATS 103 to Dropout 2 of Nominal System Voltage1 103 to Dropout 2 of Nominal System Voltage1 110 105...

Страница 22: ...ser Minute 0 to 59 Minutes 0 Minutes MANTR Re Transfer Mode 0 Automatic 1 PB Return 0 CTDNE Commitment to Transfer in TDNE 0 Not Committed 1 Committed 0 TMODE Engine Test With Without Load Transfer 0...

Страница 23: ...nutes of inactivity with pushbuttons when changing set points Voltage dropout and pickup setpoints are different than what was programmed Adjusted nominal voltage setpoint Re adjust all dropout and pi...

Страница 24: ...open when Source 1 contactor opened S1 Aux Close contacts did not close when Source 1 Contactor closed Check Source 1 contactor trip wiring Press Increase and Decrease push buttons simultaneously to c...

Страница 25: ...ts Determine the cause and rectify if possible Replace defective com ponents after the cause is determined Step 5 Press the push to close button on the normal switching device Verify whether or not th...

Страница 26: ...the correct line voltage and frequency available at ter minals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the volt...

Страница 27: ...e ATC 800 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconn...

Страница 28: ...Waiting for load voltage to decay before completing the transfer TDP Countdown timing while waiting for a pre transfer acknowledge input TSEQ Countdown timing between sequenced loads NO R xx No commun...

Страница 29: ...Source 2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count u...

Страница 30: ...erator 7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed...

Страница 31: ...sly roll over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between...

Страница 32: ...For 1 Phase Sensing with Open Transition FREQ Condition VOLT FREQ Condition VAB VBC VCA FREQ Condition VOLT FREQ Condition Display is blank or a status message appears Note All menu items are not nece...

Страница 33: ...D 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE TER TPRE GENNO PHASE TSEQ STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP...

Страница 34: ...breaker Momentarily energize K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out...

Страница 35: ...eaker Momentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily...

Страница 36: ...signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Open Source 1 Energize K2 Close Source 2 out of Sync Momentarily energize K4 Source 1 is powe...

Страница 37: ...tion visit www eaton com Instructional Booklet Effective March 2012 Page 37 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controll...

Страница 38: ...let Page 38 Effective March 2012 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controller For more information visit www eaton com...

Страница 39: ...re information visit www eaton com Instructional Booklet Effective March 2012 Page 39 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switc...

Страница 40: ...DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort inclu...

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