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Instructional Booklet

Page

18

Effective:  March 2012

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-800 Closed/Open Transition Transfer Switch Controller

For more information visit: www.eaton.com

IB ATS-C103

Output Relay K4

The K4 output is used for control of the close coil of the Source 2 

breaker in transfer switches with power breakers. The K4 relay 

momentarily energizes until the ATC-800 senses that the Source 2 

breaker is closed, then K4 de-energizes. The K4 output is found on 

pins 15 and 16 of Connector J5.

4.6  Test Mode

The Test Mode is intended to permit the periodic performance of 

tests of the system. To enter the Test Mode, the display window 

must be blank. 
When the Engine Test Pushbutton is pressed and released, 

“START” will be shown in the display window and the Status LED 

will be lit. At this point, if the initiation of a test is not desired, 

pressing the Increase and Decrease Pushbuttons simultaneously 

will clear the display window. In addition, if any of the display 

pushbuttons are not touched for 2 1/2 minutes, the Test Mode 

and Display Window would be cleared. If a test is desired, the 

Engine Test Pushbutton must be pressed a second time before the 

2 1/2 minutes have expired. At this time the Status and Test 

Mode LEDs are lit red, and one Test Mode cycle is implemented. 
The exact test conditions are determined by programmed set-

points. Whether or not to transfer the load during testing, disable 

the engine test completely, and the engine test run time are oper-

ator selected parameters. Refer to Section 5 Programming and 

specifically Table 

2

 for test programming details.

A load transfer test cycle includes a full generator start, a transfer, 

and a re-transfer. For the test cycle to proceed, the Normal Source 

must be available. The test cycle will be aborted if the Emergency 

Source does not become available within a set time-out period, or 

if a needed source becomes unavailable. In addition, the test will 

be aborted if the Test Pushbutton is again pressed and released. 

Both LEDs turn off upon the successful completion of a test cycle, 

once the time delay engine cool down timer has expired and the 

generator is stopped.
If the “Number of Generators” setpoint is programmed to zero, the 

Engine Test Pushbutton is not functional. If the setpoint is pro-

grammed to two, the test will be performed on the generator not 

connected to the load.

When an engine test is in progress, it may be aborted the follow-

ing ways:

1. By pressing the “Engine Test” pushbuttton.

2. If the Emergency Source does not become available within 90 

seconds of the ATC-800 providing the engine start command.

3. If , during the TDNE countdown, the Emergency Source goes 

unavailable more than three times. (Each time, TDNE will 

restart.)

4. If the Emergency Source is powering the load and it goes 

unavailable for more than the TDEF setting.

5. If the Normal source becomes unavailable.

4.7  Programming Mode

ATC-800 is fully programmable from the device’s faceplate once 

the Run/Program switch on the rear of the chassis has been 

moved to the Program position. Any operator associated with pro-

gramming the ATC-800 will quickly discover that ATC-800 pro-

gramming is just a matter of simple, repetitive steps. Because of 

the importance placed, however, on this function and its critical 

relationship to the systems proper functioning, Section 5 is dedi-

cated to the Programming Mode. Refer to this section and Table 

2

 

for details.

4.8  Communications

ATC-800 is an IMPACC (Integrated Monitoring Protection and 

Control Communications) compatible device. As such, it can be 

remotely monitored, controlled and programmed when equipped 

with the communications option. The ATC-800 is supplied with a 

communications port as standard. This permits it to have the com-

munications option supplied from the factory or retrofitted at a 

later date. The communications option is achieved by mounting a 

small, addressable communications module, the PONI, to the back 

of the ATC-800 (Paragraph 2.4 and Figure 

3

).

IMPACC is a noise immune communications system that permits 

communications from the ATC-800 to a master computer via a 

high frequency carrier signal over a shielded twisted pair of con-

ductors. The shielded twisted pair of conductors can extend up to 

7500 feet without the use of repeaters. Communications between 

IMPACC compatible devices, such as ATC-800 and the master 

computer is made possible by the INCOM (Industrial Communica-

tions) chip, which accounts for the system’s high degree of reli-

ability. 

4.8.1  IMPACC Powernet Software

PowerNet software provides the ability to monitor and record 

power distribution system data as it is occurring. PowerNet is a 

Microsoft Windows compatible application featuring user friendly, 

menu-driven screens with easy set-up and operation. Additional 

features include:

System/device alarm logging and reporting

Time/event historical data logging

Data trending

Information storage/retrieval by device event

Hardware diagnostics

Dedicated computer not required

Security password protection

Gateway interface for connectivity to other information net-

works

IMPACC PowerNet also provides the following features unique to 

the ATC-800:

Duplication of ATC-800 front panel mimic bus showing avail-

able and connected sources.

Voltage and frequency measurements of Source 1 and Source 

2. Voltage measurements of the Load.

Display of all programmed setpoint values. These values may be 

changed and either saved to a file or downloaded to the ATC-

800 over IMPACC.

Содержание ATC-800

Страница 1: ...roller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 20 6 Troubleshooting and Maintenance 23 Appendix A Status Displ...

Страница 2: ...al or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of exi...

Страница 3: ...from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 800 moni tors the condition of the 3 phase line to line voltage and...

Страница 4: ...ce is already available the TDES timer is bypassed Standard Feature 3 Time Delay Emergency to Normal TDEN TDEN delays the transfer to the Normal Source to permit stabiliza tion of the Normal power sou...

Страница 5: ...ual to or above the pickup setting to become available again Underfrequency Monitoring for Source 1 1UFD 1UFP This feature constantly monitors Source 1 for an underfrequency condition When the Source...

Страница 6: ...time delay in the transfer switch Neutral position when both breakers are open This delay takes place when the load is transferred in either direction to prevent excessive in rush currents due to out...

Страница 7: ...Modbus compatible devices A separately mounted communications mod ule will enable the automatic transfer controller to be remotely monitored controlled and programmed via the network Optional Feature...

Страница 8: ...ssages 5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used i...

Страница 9: ...e communication module PONI to the back of the ATC 800 Figure 3 or in a remote location Since the ATC 800 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 800...

Страница 10: ...kup Range Volts Breaker Switch Style ATS Contactor Style ATS Dropout 2 to 99 of Nominal System Voltage Dropout 2 to 99 of Nominal System Voltage Overvoltage Dropout Range Volts Breaker Switch Style AT...

Страница 11: ...Source 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary...

Страница 12: ...sfer will occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 800 steps through the following display...

Страница 13: ...le conditions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above...

Страница 14: ...ated by the features supplied and their programmed setpoint values It provides a sum mary of ATC 800 s intelligence and supervisory circuits which constantly monitor the condition of both normal and e...

Страница 15: ...g this contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is ava...

Страница 16: ...able up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B Under normal condition with so...

Страница 17: ...itions include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultane ously pressing the Increase and Decrease Push...

Страница 18: ...the TDNE countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF...

Страница 19: ...ransition require that both sources be available and synchronized in voltage frequency and phase The frequency difference must be less than the closed transition fre quency difference set point 0 0 to...

Страница 20: ...The Setpoints LED will be lit red and the first programming possibility will appear in the display Use the Step Pushbutton to move from one feature setpoint to another stopping at those in need of rep...

Страница 21: ...ltage1 115 110 Volts 1OVP Source 1 Overvoltage Pickup Volts Breaker Switch Style ATS Contactor Style ATS 103 to Dropout 2 of Nominal System Voltage1 103 to Dropout 2 of Nominal System Voltage1 110 105...

Страница 22: ...ser Minute 0 to 59 Minutes 0 Minutes MANTR Re Transfer Mode 0 Automatic 1 PB Return 0 CTDNE Commitment to Transfer in TDNE 0 Not Committed 1 Committed 0 TMODE Engine Test With Without Load Transfer 0...

Страница 23: ...nutes of inactivity with pushbuttons when changing set points Voltage dropout and pickup setpoints are different than what was programmed Adjusted nominal voltage setpoint Re adjust all dropout and pi...

Страница 24: ...open when Source 1 contactor opened S1 Aux Close contacts did not close when Source 1 Contactor closed Check Source 1 contactor trip wiring Press Increase and Decrease push buttons simultaneously to c...

Страница 25: ...ts Determine the cause and rectify if possible Replace defective com ponents after the cause is determined Step 5 Press the push to close button on the normal switching device Verify whether or not th...

Страница 26: ...the correct line voltage and frequency available at ter minals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the volt...

Страница 27: ...e ATC 800 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconn...

Страница 28: ...Waiting for load voltage to decay before completing the transfer TDP Countdown timing while waiting for a pre transfer acknowledge input TSEQ Countdown timing between sequenced loads NO R xx No commun...

Страница 29: ...Source 2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count u...

Страница 30: ...erator 7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed...

Страница 31: ...sly roll over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between...

Страница 32: ...For 1 Phase Sensing with Open Transition FREQ Condition VOLT FREQ Condition VAB VBC VCA FREQ Condition VOLT FREQ Condition Display is blank or a status message appears Note All menu items are not nece...

Страница 33: ...D 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE TER TPRE GENNO PHASE TSEQ STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP...

Страница 34: ...breaker Momentarily energize K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out...

Страница 35: ...eaker Momentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily...

Страница 36: ...signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Open Source 1 Energize K2 Close Source 2 out of Sync Momentarily energize K4 Source 1 is powe...

Страница 37: ...tion visit www eaton com Instructional Booklet Effective March 2012 Page 37 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controll...

Страница 38: ...let Page 38 Effective March 2012 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controller For more information visit www eaton com...

Страница 39: ...re information visit www eaton com Instructional Booklet Effective March 2012 Page 39 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switc...

Страница 40: ...DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort inclu...

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