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IB ATS-C103

For more information visit: www.eaton.com

Instructional Booklet

Effective: March 2012

Page

3

Instructions for Installation, Operation and Maintenance of the

Eaton ATC-800 Closed/Open Transition Transfer Switch Controller

1.2  Background

Transfer switches are used to protect critical electrical loads 

against loss of power. The load’s normal power source is backed 

up by a secondary (emergency) power source. A transfer switch is 

connected to both the normal and emergency sources and sup-

plies the load with power from one of these two sources. In the 

event that power is lost from the normal source, the transfer 

switch transfers the load to the secondary source. Transfer can be 

automatic or manual, depending upon the type of transfer switch 

equipment being used. Once normal power is restored, the load is 

transferred back to the normal power source.
In automatic transfer switch equipment, the switch’s intelligence 

system initiates the transfer when normal power fails or falls 

below a preset voltage. If the emergency source is a standby gen-

erator, the transfer switch initiates generator starting and trans-

fers to the emergency source when sufficient generator voltage is 

available. When normal power is restored, the transfer switch 

automatically transfers back and initiates engine shutdown.
An automatic transfer switch consists of three basic elements:

1. Main contacts to connect and disconnect the load to and from 

the source of power

2. A transfer mechanism to affect the transfer of the main con-

tacts from source to source

3. Intelligence/supervisory circuits to constantly monitor the con-

dition of the power sources and thus provide the intelligence 

necessary for the switch and related circuit operation

This manual deals with the third basic element of the automatic 

transfer switch, the required intelligence/ supervisory circuits. 

Prior to the introduction of ATC-800, this function was performed 

by a door mounted logic panel. The logic panel could be the relay 

logic type or the solid state logic type. In either case, the panel 

consisted of a number of individually mounted and wired devices 

offering a limited amount of system flexibility, especially in the 

case of the relay logic design. ATC-800 brings intelligence, super-

visory and programming capabilities, never before available, to 

automatic transfer switch equipment.

1.3  Product Overview

The ATC-800 is a comprehensive, multi-function, microprocessor 

based automatic transfer switch controller. It is a compact, self-

contained, panel mounted device designed to replace traditional 

relay and solid state logic panels (Figures 

and

 2

).

Designed to meet the needs of markets worldwide, ATC-800:

Is a UL Recognized Component

Meets Seismic Requirements of Uniform and California Building 

Codes (exceeding requirements of worst case Zone 4 levels)

Complies with UL 991 environmental tests

Complies with IEC 61000-4-2, 61000-4-3, 61000-4-4, and 

61000-4-5

Complies with CISPR 11, Class A

Complies with FCC Part 15, Subpart B, Class A 

ATC-800 provides an unmatched degree of programmed flexibility 

to address the needs of any system. It operates from most system 

voltages available worldwide at 50 or 60 Hertz. In addition, a 

period of no control power operation is provided. ATC-800 moni-

tors the condition of the 3-phase line-to-line voltage and frequency 

of both the Normal and Emergency sources. It can also be pro-

grammed for single phase operation. ATC-800 provides the neces-

sary intelligence to insure that the switch operates properly 

through a series of programmed sensing and timing functions.

A standard ATC-800 will:

Monitor Normal and Emergency source voltages and frequen-

cies

Provide undervoltage monitoring of Normal and Emergency 

sources

Permit customer programming

Display real time and historical information

Permit system testing

Offer Help Screen assistance

Store customer/factory established parameters in nonvolatile 

memory

Communicate using a PONI

Provide faceplate source/load status indications

A wide array of additional features are available to address the 

most sophisticated system requirements, such as:

Previously unavailable Load Monitoring and Delayed Transition

In-phase Transition 

Closed Transition 

1.4  Functions/Features/Options

The primary function of ATC-800 is to accurately monitor power 

sources and provide the necessary intelligence to operate a trans-

fer switch in an appropriate and timely manner. In addition, 

ATC-800 provides useful present and historical data, reliable two-

way communications, and programming through the device’s face-

plate or communications option. ATC-800 features proprietary 

microprocessor technology to provide and maintain superior preci-

sion and versatility during both programming and data access.

1.4.1  Operational Simplicity

From installation to programming to usage, ATC-800 was 

designed with operational simplicity in mind. Only one style needs 

to be considered, regardless of input/output requirements or sys-

tem voltages and frequencies. ATC-800 provides the functionality 

of numerous other devices combined in one package that mounts 

in less than 7 by 11 inches of panel space.
The user friendly front panel interface simplifies routine operation, 

programming, data presentation and setting adjustments. An LED 

based display provides the flexibility of large character displays for 

enhanced visibility. The operation of front panel membrane push-

buttons moves the ATC-800 display from function to function or 

step to step within a function. Three LEDs at the top of the face-

plate provide an immediate indication as to the device’s operational 

mode. An integral Help Mode provides immediate user assistance in 

the form of English language message displays through the use of a 

front panel Help pushbutton.
With a 

P

roduct 

O

perated 

N

etwork

 I

nterface (PONI), the ATC-800 

is communications ready and compatible with other devices in the 

IQ Family of products. The Communication Module (PONI) is avail-

able in three versions, the INCOM PONI, RS-232 PONI and PONI 

Modem. Reliable two-way communications can be provided over a 

twisted pair communications network. With the INCOM PONI, 

ATC-800 is compatible with the Eaton IMPACC system. 

1.4.2  Standard and Optional Features

A variety of programmable features are available to meet a wide 

variety of application requirements. Individual features or feature 

combinations provide the intelligence required to tailor switches to 

individual needs.

Содержание ATC-800

Страница 1: ...roller Instructional Booklet Description Page 1 Introduction 2 2 Hardware Description 7 3 Operator Panel 11 4 Operation 14 5 Programming 20 6 Troubleshooting and Maintenance 23 Appendix A Status Displ...

Страница 2: ...al or conse quential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of exi...

Страница 3: ...from most system voltages available worldwide at 50 or 60 Hertz In addition a period of no control power operation is provided ATC 800 moni tors the condition of the 3 phase line to line voltage and...

Страница 4: ...ce is already available the TDES timer is bypassed Standard Feature 3 Time Delay Emergency to Normal TDEN TDEN delays the transfer to the Normal Source to permit stabiliza tion of the Normal power sou...

Страница 5: ...ual to or above the pickup setting to become available again Underfrequency Monitoring for Source 1 1UFD 1UFP This feature constantly monitors Source 1 for an underfrequency condition When the Source...

Страница 6: ...time delay in the transfer switch Neutral position when both breakers are open This delay takes place when the load is transferred in either direction to prevent excessive in rush currents due to out...

Страница 7: ...Modbus compatible devices A separately mounted communications mod ule will enable the automatic transfer controller to be remotely monitored controlled and programmed via the network Optional Feature...

Страница 8: ...ssages 5 Display LEDs seven LEDs to identify the Display Win dow Information 6 Help Pushbutton provides English language help information in any operational mode 7 Increase Decrease Pushbuttons used i...

Страница 9: ...e communication module PONI to the back of the ATC 800 Figure 3 or in a remote location Since the ATC 800 is always supplied with a communications port a PONI can be easily retrofitted to the ATC 800...

Страница 10: ...kup Range Volts Breaker Switch Style ATS Contactor Style ATS Dropout 2 to 99 of Nominal System Voltage Dropout 2 to 99 of Nominal System Voltage Overvoltage Dropout Range Volts Breaker Switch Style AT...

Страница 11: ...Source 1 is the preferred source choice Source 1 Connected Status LED This LED is lit green if Source 1 is connected This is accom plished by sensing the Source 1 breaker via the S1 closed auxil iary...

Страница 12: ...sfer will occur and the engine will run for the programmed run time 3 3 4 Display Select Pushbutton As the Display Select Pushbutton is pressed and released ATC 800 steps through the following display...

Страница 13: ...le conditions will be shown OVER V The source has risen above the dropout setting and not dropped below the pickup setting UNDER V The source has dropped below the dropout setting and not risen above...

Страница 14: ...ated by the features supplied and their programmed setpoint values It provides a sum mary of ATC 800 s intelligence and supervisory circuits which constantly monitor the condition of both normal and e...

Страница 15: ...g this contact will activate the Emergency Inhibit input If the Emergency Inhibit contact is opened when the load is con nected to the Normal Source no action will be taken if the Normal Source is ava...

Страница 16: ...able up to 10 separate loads The Addressable Relay II must be set for 1200 BAUD rate WATCHDOG feature disabled RELAY PULSE feature disabled Address range from 002 to 00B Under normal condition with so...

Страница 17: ...itions include improper circuit breaker operation motor operator failure and unsuccessful closed or in phase transition An alarm may be reset by simultane ously pressing the Increase and Decrease Push...

Страница 18: ...the TDNE countdown the Emergency Source goes unavailable more than three times Each time TDNE will restart 4 If the Emergency Source is powering the load and it goes unavailable for more than the TDEF...

Страница 19: ...ransition require that both sources be available and synchronized in voltage frequency and phase The frequency difference must be less than the closed transition fre quency difference set point 0 0 to...

Страница 20: ...The Setpoints LED will be lit red and the first programming possibility will appear in the display Use the Step Pushbutton to move from one feature setpoint to another stopping at those in need of rep...

Страница 21: ...ltage1 115 110 Volts 1OVP Source 1 Overvoltage Pickup Volts Breaker Switch Style ATS Contactor Style ATS 103 to Dropout 2 of Nominal System Voltage1 103 to Dropout 2 of Nominal System Voltage1 110 105...

Страница 22: ...ser Minute 0 to 59 Minutes 0 Minutes MANTR Re Transfer Mode 0 Automatic 1 PB Return 0 CTDNE Commitment to Transfer in TDNE 0 Not Committed 1 Committed 0 TMODE Engine Test With Without Load Transfer 0...

Страница 23: ...nutes of inactivity with pushbuttons when changing set points Voltage dropout and pickup setpoints are different than what was programmed Adjusted nominal voltage setpoint Re adjust all dropout and pi...

Страница 24: ...open when Source 1 contactor opened S1 Aux Close contacts did not close when Source 1 Contactor closed Check Source 1 contactor trip wiring Press Increase and Decrease push buttons simultaneously to c...

Страница 25: ...ts Determine the cause and rectify if possible Replace defective com ponents after the cause is determined Step 5 Press the push to close button on the normal switching device Verify whether or not th...

Страница 26: ...the correct line voltage and frequency available at ter minals E1 E2 and E3 Record the readings If YES Proceed to Step 3 If NO Verify that there is output voltage from the generator Step 3 Is the volt...

Страница 27: ...e ATC 800 are de energized These may also be present on some of the terminal blocks Step 3 Before disconnecting any wires from the unit make sure they are individually identified to assure that reconn...

Страница 28: ...Waiting for load voltage to decay before completing the transfer TDP Countdown timing while waiting for a pre transfer acknowledge input TSEQ Countdown timing between sequenced loads NO R xx No commun...

Страница 29: ...Source 2 Connected Time This counter logs time in hours whenever Source 2 is connected to the load Time will start being logged at the time the S2 AUX control input is closed This counter will count u...

Страница 30: ...erator 7 Engine test 8 Manual re transfer 9 Engine Test via communications 10 Go to neutral 11 Program mode 12 Options or setpoints error 13 Emergency Inhibit 14 Go to Emergency 15 Lock out 16 Failed...

Страница 31: ...sly roll over between AM and PM values Minutes By using the Increase or Decrease Pushbuttons the minutes of the day can be adjusted to the present value The number will continuously roll over between...

Страница 32: ...For 1 Phase Sensing with Open Transition FREQ Condition VOLT FREQ Condition VAB VBC VCA FREQ Condition VOLT FREQ Condition Display is blank or a status message appears Note All menu items are not nece...

Страница 33: ...D 2UFD 1UFP 2UFP 1OFD 2OFD 1OFP 2OFP TDN TDNLD LDCY PRF SRC EXER EXLD PEDAY PEH PEMIN MANTR CTDNE TMODE TER TPRE GENNO PHASE TSEQ STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP STEP...

Страница 34: ...breaker Momentarily energize K3 Source 1 becomes unavailable or Engine Test Plant Exerciser Go To Emergency TDES timer times out Send Engine Start signal Energize Gen Start relay TDNE timer times out...

Страница 35: ...eaker Momentarily energize K3 Source 1 becomes unavailable or Go To Emergency TDNE timer times out Open Source 1 breaker Energize K2 Y Source 2 is powering the load Close Source 1 breaker Momentarily...

Страница 36: ...signal Energize Gen Start relay TDNE timer times out Y Source 2 is powering the load Energize Alarm relay Open Source 1 Energize K2 Close Source 2 out of Sync Momentarily energize K4 Source 1 is powe...

Страница 37: ...tion visit www eaton com Instructional Booklet Effective March 2012 Page 37 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controll...

Страница 38: ...let Page 38 Effective March 2012 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switch Controller For more information visit www eaton com...

Страница 39: ...re information visit www eaton com Instructional Booklet Effective March 2012 Page 39 Instructions for Installation Operation and Maintenance of the Eaton ATC 800 Closed Open Transition Transfer Switc...

Страница 40: ...DEALING OR USAGE OF TRADE ARE MADE REGARDING THE INFORMATION RECOMMENDATIONS AND DESCRIPTIONS CONTAINED HEREIN In no event will Eaton be responsible to the purchaser or user in contract in tort inclu...

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