background image

14

 

Eastwood Technical Assistance: 800.343.9353  >>  [email protected]

SETTINGS AND ADJUSTMENTS

Occasionally, it may be necessary to readjust various components in order to maintain 
optimum performance. The adjustments that may be performed are as follows:

GIB STRIP ADJUSTMENTS

Both the Headstock and the Table are mounted in “Dovetail Slides”. Between the sloping 
surfaces on one side of the Dovetails, a ‘Gib Strip’ 

(FIGS 22 & 23) 

is inserted, which 

may be tightened against the Dovetails by four adjusters, or ‘Gib’ Screws, mounted 
along their length 

(FIGS 24 & 25)

.

The Headstock Gib Screws are located on the right-hand side of the Headstock, directly 
behind the Downfeed Handwheel 

(FIG 24)

, while the Table Gib Screws are located at 

the front of the Table Bed adjacent to the Cross-Feed Lock Lever 

(FIG  25)

.

In time, wear will occur on the mating surfaces resulting in a ‘sloppiness’ of action.
To adjust the Gib Strips, make up for normal wear and keep the Slides moving evenly 
and smoothly, proceed as follows:

1. 

Loosen and back off all lock nuts, then thread in the Gib Screws an even amount.

2. 

The Slide should be held firmly. Test by trying to rotate the Handwheel, but do not 
force it.

3. 

Back out each Gib Screw 1/4 of a turn only, then retighten the lock nuts.  

NOTE:

 do not allow the Gib Screws to turn while tightening the lock nuts.

4. 

Test once again by turning the Handwheel. The Slide movement should be even 
and smooth along the complete length.

5. 

If movement is too loose, loosen the lock nuts, turn in each Gib Screw 1/8 of a 
turn and re-tighten locknuts without moving the Gib Screws.

6. 

If movement is too tight, loosen the lock nuts, back out Gib Screws 1/8 turn each 
and re-tighten locknuts without moving the Gib Screws.

7. 

Test once again and repeat steps 4 and 5 or 6 if required.

8. 

When adjustments are completed, retract the Slide fully and apply a light machine 
oil to all mating surfaces and the Feed Screw thread, then wind the Slide back to 
the normal position.

NOTE:

 It is extremely important that the Gib adjustments are correctly performed, and 

that no “sloppiness” exists.
Any mis-adjustments will have an adverse effect on the ability of the Mill to hold toler-
ances and will transfer to the cutting operation.  It is critical to have as little movement 
of the Headstock and Table as possible.

BACKLASH COMPENSATION

It is inherent to the function of the drive mechanisms in the Headstock and Table Slides 
that some backlash exists. To compensate:

1. 

Rotate the Handwheel a small amount in the OPPOSITE direction of the intended 
dimension then stop.

2. 

Very Slowly begin to rotate the Handwheel to the desired dimension until the 
Slide begins to move. Stop all motion.

3. 

At this point, all backlash has been removed, the Radial Gauge can be rotated to 
align the Pointer with Zero and the slide moved to the desired dimension.

4. 

Be sure to engage the appropriate Lock Lever to prevent the Table Travel, Cross-
Feed or Headstock from moving.

FIG. 22

FIG. 23

FIG. 24

FIG. 25

Gib 

Strip

Gib Strip

Содержание 32498

Страница 1: ...4 x16 MINI MILL INSTRUCTIONS Item 32498...

Страница 2: ...the versatility to accommodate most materials The standard R8 Taper arbor will accept a wide variety of Collets Drills and other accessories CONTENTS MILL UNIT 1 Main Mill Unit A 1 R8 1 2 13mm Drill C...

Страница 3: ...H 1 14mm x 17mm Double Open End Wrench J 1 17mm x 19mm Double Open End Wrench K 1 36mm Wrench L 1 45mm to 52mm Spanner Wrench M 2 T Nuts M10 1 5 P 1 R8 Taper 3 8 Collet Q 1 3 8 End Mill R 1 Spindle Lo...

Страница 4: ...AZARD Sharp cut edges on work pieces can cause serious cuts Cutting tools are sharp and can cause serious cuts Wear thick well fitting work gloves to prevent cuts from handling sharp edges EYE INJURY...

Страница 5: ...oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating electrical equipment outdoors use an extension cord suitable for outdoor use Use of a co...

Страница 6: ...rol g Use the electrical equipment accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of electrical equipment taking into account th...

Страница 7: ...ck Lock 13 Column Pivot and Angle Gauge 14 Mill Table 15 Table Travel Handwheel X Axis 16 Cross Feed Handwheel Y Axis 17 Table Travel Lock Lever X Axis 18 Cross Feed Lock Lever Y Axis 19 Table Pointer...

Страница 8: ...e increases speed while rotating it fully left past the detent switches the motor OFF Amber Fault Light 28 Illuminates if the motor has stopped due to a fault condition To reset Switch Motor to OFF th...

Страница 9: ...e Collar FIG 7 The vertical Headstock travel is then finely adjusted by the Fine Downfeed Hand wheel 11 which provides a fine tuning precise positioning of the Headstock along the Column FIG 8 Rotate...

Страница 10: ...located at the front of the Table Rotating it Clockwise moves the Table Inward by exactly 0 625 per revolution while rotating the Handwheel Counterclockwise moves it Outward by exactly 0 625 per revol...

Страница 11: ...36mm Locknut with the included 36mm Wrench to release the clamping action keeping it vertical While securely gripping the Column allow it to pivot in the desired direction while reading the Gauge and...

Страница 12: ...indle Locking Pin S into the hole located at the right side of the Upper Headstock Plate FIG 18 and allow it to slip into a notch machined into the upper Spindle This will prevent the Spindle from rot...

Страница 13: ...t the RPM Spindle Motor ON OFF Speed Control Switch to the correct speed for the operation being performed 11 Always use the Spindle Motor ON OFF Speed Control Switch to stop the Mill FIG 20 FIG 21 NE...

Страница 14: ...ven and smooth along the complete length 5 If movement is too loose loosen the lock nuts turn in each Gib Screw 1 8 of a turn and re tighten locknuts without moving the Gib Screws 6 If movement is too...

Страница 15: ...he appropriate section of this manual 5 Add a few drops of a good quality medium bodied machine oil to all sliding rotating and pivoting points AFTER EACH USE 1 Carefully remove all swarf and metal ch...

Страница 16: ...16 Eastwood Technical Assistance 800 343 9353 tech eastwood com NOTES...

Страница 17: ...To order parts and supplies 800 343 9353 eastwood com 17 NOTES...

Страница 18: ...kpiece too large for size of Mill Re plan work to accommodate limits of machine Too aggressive deep of cut being attempted Decrease depth of cut Too fast of a feed rate Use slower feed rate Motor Over...

Страница 19: ...edure described in this manual Table Travel Cross Feed or Headstock loose or sloppy Too much play in the Gibs Adjust Gibs per procedure described in this manual Handwheel loose Tighten Handwheel attac...

Страница 20: ...up LLC 12 19 Instruction item 32498Q Rev 2 If you have any questions about the use of this product please contact The Eastwood Technical Assistance Service Department 800 343 9353 email tech eastwood...

Отзывы: