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Earthcore Industries

Isokern Maximus Linear Series Open Front Gas Fireplace

12/2021

Table of Contents

Table of Contents .................................................................. 2

General Information ............................................................. 3

Safety Instructions ................................................................ 4

Isokern Maximus Linear Series 48” Open Front (82L48)....... 6

Isokern Maximus Linear Series 72” Open Front (82L72)....... 8

Isokern Maximus Linear Series 96” Open Front (82L96)..... 10

Isokern Maximus Linear Series 120” Open Front (82L120) 12

Required Clearance to Combustibles .................................. 14

Calculating Flooring Loads .................................................. 15

Rough Framing Dimensions ................................................ 16

General Assembly Instructions ........................................... 17

Isokern Maximus Linear Open Front Installation ................ 18

Assembled Maximus Linear Open Front Units .................... 23

Combustion Air Kits, Gas & Electrical Line Feed ................. 25

B-Vent Metal Chimney - General Information .................... 26

General Venting Requirements........................................... 27

General Vent Systems – Vent Configurations ..................... 29

Vertical Termination Systems – Vent Configurations ......... 30

Horizontal Termination Systems – Vent Configurations ..... 31

Enervex RS Chimney Fan & MFD - General Information ..... 32

MFD – Vertical Termination Installation ............................. 35

RS Fan Vertical Termination Installation ............................. 36

MFD – Horizontal Termination Installation ........................ 37

RS Chimney Fan – Horizontal Termination Installation ...... 38

Complete Electrical Schematic ........................................... 39

Enervex ADC 100 Installation ............................................. 40

MFD Wiring ......................................................................... 41

RS FAN Wiring ..................................................................... 41

Enervex ADC 100 Installation ............................................. 42

Firebrick Installation - General Information ....................... 45

Flush Wall Finish Detail ....................................................... 47

Isoflames Linear Burner - Safety Instructions ..................... 49

Isoflames Linear Burner - Components List ........................ 52

Isoflames Linear Burner - Specifications ............................. 53

Gas Line & Valve Box Installation ....................................... 54

Valve Box & Burner Wiring Diagram................................... 55

Burner Installation .............................................................. 56

Remote Control System ...................................................... 61

Burner Lighting Instructions ............................................... 63

Full System Initialization ..................................................... 64

Troubleshooting ................................................................. 65

Glass Media Options ........................................................... 67

Registration Card ............................................................... 68

The latest revision of this manual may be

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https://www.earthcore.com/installation-manuals/

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Содержание Isokern MAXIMUS 82L120

Страница 1: ...T This manual contains assembly rules installation steps and guidelines and use and maintenance instructions for Isokern MAXIMUS Linear Series Open Front gas appliances This manual must become the pro...

Страница 2: ...ations 30 Horizontal Termination Systems Vent Configurations 31 Enervex RS Chimney Fan MFD General Information 32 MFD Vertical Termination Installation 35 RS Fan Vertical Termination Installation 36 M...

Страница 3: ...and its approved components are safe when installed according to this installation manual and when operated as recommended by the manufacturer Unless you use Earthcore Industries LLC approved componen...

Страница 4: ...fe operation of this fireplace WARNING This unit is not for use with solid fuel 1 Always check local building codes governing fireplaces and fireplace installations The Isokern Maximus Linear Series i...

Страница 5: ...any gas control which has been under water 19 The Isokern Maximus Linear Series is not intended to heat an entire home or to be used as a primary heat source 20 Children and adults should be alerted...

Страница 6: ...Earthcore Industries Isokern Maximus Linear Series Open Front Gas Fireplace 12 2021 6 Isokern Maximus Linear Series 48 Open Front 82L48...

Страница 7: ...Open Front Components 82L48 Component Part Description 13 Smoke Dome 48 Qty 2 34 Smoke Dome Side Wall Qty 2 70 Damper Beam 48 Qty 2 81 Top Plate 46 48 Qty 1 Component Part Description M67 Backwall Qty...

Страница 8: ...Maximus Linear Series Open Front Gas Fireplace 12 2021 8 Isokern Maximus Linear Series 72 Open Front 82L72 Steel angle 6 x 6 x 1 2 cut to span firebox opening This item is not included in the componen...

Страница 9: ...omponents and can be sourced locally Component Part Description 16 Smoke Dome 60 72 Qty 2 18 Smoke Dome 72 Qty 2 34 Smoke Dome Side Wall Qty 2 69 Damper Beam 42 Qty 2 77A Top Plate 36 42 Qty 1 Compone...

Страница 10: ...aximus Linear Series Open Front Gas Fireplace 12 2021 10 Isokern Maximus Linear Series 96 Open Front 82L96 Steel angle 6 x 6 x 1 2 cut to span firebox opening This item is not included in the componen...

Страница 11: ...6 Smoke Dome 60 72 Qty 2 17 Smoke Dome 60 Qty 2 34 Smoke Dome Side Wall Qty 2 68 Damper Beam 36 Qty 4 77A Top Plate 36 42 Qty 1 113 Smoke Dome 96 Qty 2 122 Top Plate 82L96 Qty 2 191 Base Plate 84 96 1...

Страница 12: ...ximus Linear Series Open Front Gas Fireplace 12 2021 12 Isokern Maximus Linear Series 120 Open Front 82L120 Steel angle 6 x 6 x 1 2 cut to span firebox opening This item is not included in the compone...

Страница 13: ...scription 16 Smoke Dome 60 72 Qty 4 34 Smoke Dome Side Wall Qty 2 69 Damper Beam 42 Qty 2 70 Damper Beam 46 48 Qty 2 74 Damper Beam 60 Qty 2 77A Top Plate 36 42 Qty 1 116 Smoke Dome 120 Qty 2 Componen...

Страница 14: ...metal or wood panel extending the full width and depth of the appliance IMPORTANT When installing on a combustible floor system the area in front of the fireplace must be covered with a non combustib...

Страница 15: ...50 lbs includes steel angle but no burner flue or accessories d Maximus Linear Open Front 120 2 997 lbs includes steel angle but no burner flue or accessories 2 Approximate weight of glass media 100 l...

Страница 16: ...sed hearth height When calculating raised hearth height be sure to allow for the 3 thick base plate plus the 2 1 2 thick fire brick floor in addition to the height of the platform The platform shall b...

Страница 17: ...arthcore Adhesive should squeeze out along the face of the entire joint as a sign of complete and proper sealing of the joint On broader contact surfaces it is advisable to apply several additional be...

Страница 18: ...e Check for complete sealing of each contact joint as the firebox assembly progresses 1 Apply Earthcore Adhesive to the joints between each baseplate part and ensure to set each base plate in a full b...

Страница 19: ...of the consecutive courses of the firebox side walls making sure to stagger the back wall components so that the vertical joints do not align Apply Earthcore Adhesive to the top of each layer of side...

Страница 20: ...iron These recesses shall begin at the front of the top sidewall components and extend 5 towards the center of the firebox These notches ensure that the angle iron is level and flush with the top of t...

Страница 21: ...ocks are designed to sit on the firebox side wall between the front lintel and the back lintel Each of the damper end blocks are designed for a specific side of the unit When properly set the vertical...

Страница 22: ...g its entire length bead should be 3 from the front edge Place the front smoke dome component s on the bead of Earthcore Adhesive so that approximately a 17 gap exists between the front and rear smoke...

Страница 23: ...Industries 12 2021 Isokern Maximus Linear Series Open Front Gas Fireplace 23 Assembled Maximus Linear Open Front Units Assembled 48 Maximus Linear Open Front 82L48 Assembled 72 Maximus Linear Open Fr...

Страница 24: ...Industries Isokern Maximus Linear Series Open Front Gas Fireplace 12 2021 24 Assembled Maximus Linear Open Front Units Assembled 96 Maximus Linear Open Front 82L96 Assembled 120 Maximus Linear Open Fr...

Страница 25: ...that the air kit duct be routed in the most direct path to the outside wall of the building Air kits are typically supplied with 10 duct sections It is recommended not to exceed twenty feet 20 of four...

Страница 26: ...fe Interior chimneys shall be enclosed where they extend through closets storage areas occupied spaces or anywhere the surface of the chimney could be contacted by persons or combustible materials The...

Страница 27: ...r horizontal termination The ideal termination must be determined for each fireplace that is to be installed Venting paths may be vertical horizontal or a combination of vertical and horizontal paths...

Страница 28: ...l blanket over the Isokern Top Plate flue opening then center anchor plate over the Isowool blanket Figure 20 3 Secure the Anchor Plate with four 4 masonry anchors 4 Starting at the anchor plate attac...

Страница 29: ...casing The B vent Firestop is installed at the underside of this penetration The B Vent pipe is to be centered in the firestop s opening When installed check to make sure the one inch 25 4 mm clearanc...

Страница 30: ...ms Vent Configurations NOTE A B Vent support plate MSP is required if vertical height exceeds 30 feet Maximum of 30 feet between supports 9 The vertical vent system will be terminated with a mechanica...

Страница 31: ...ipe to the location of termination 12 If the installation must pass through an attic floor or ceiling the B vent Firestop shall be utilized To pass the pipe through the floor ceiling begin by cutting...

Страница 32: ...ice panel to prevent power from being switched on accidentally 3 Installation work and electrical wiring must be done by a qualified person s in accordance with applicable codes and standards 4 Follow...

Страница 33: ...ases the gas valve for fireplace operation The actuator has two end switches to prove damper position open or closed and is equipped with the Enerdrive fail safe system to open the damper in the event...

Страница 34: ...he Standard for Draft Equipment andThe National Fuel Gas Code ANSI Z223 1 NFPA 54 All electrical wiring must be in accordance with the requirements of authority having jurisdiction or in the absence o...

Страница 35: ...r silicone Install a weatherproof cable connector on the side of the actuator cover to prevent water ingress to the actuator 3 Use 6 of the included sheet metal screws to secure the actuator cover to...

Страница 36: ...e removed Fan Installation Vertical Termination 5 Measure the inside diameter of the flue and cut a corresponding hole in the center of the fiber mat If the flue is so big that the throat in the adapt...

Страница 37: ...cover to prevent water ingress to the actuator 3 Use 6 of the included sheet metal screws to secure the actuator cover to the MFD Once secure apply a bead of silicone around the seams of the cover 4...

Страница 38: ...to the structure that is within 10 ft 3 m of the termination point Exception This requirement shall not apply to the separation distance between the circulating air inlet and the vent discharge of a...

Страница 39: ...Earthcore Industries 12 2021 Isokern Maximus Linear Series Open Front Gas Fireplace 39 Complete Electrical Schematic FIGURE 37...

Страница 40: ...the roof or in a horizontal mount on an outside wall Junction capacitor box will be mounted near the fan mount Fan circuit disconnect de energizes the fan circuit for the purpose of servicing recommen...

Страница 41: ...g All electrical wiring must be in compliance with the local codes or in their absence with the National Electric Code NFPA 70 latest edition If an external electrical source is utilized system must b...

Страница 42: ...PDS must be used with the ADC100 control as a system safety device The PDS monitors the pressure inside the stack and signals the control to shut down the appliance if insufficient draft exists A sta...

Страница 43: ...installed close to the fan inlet See Figure 45 7 To produce an accurate pressure reading the probe should be installed flush with the inner wall of the chimney or stack If double walled stack is used...

Страница 44: ...nal Description Terminal Description 1 Line Power L1 11 Proven Draft Switch NO white 2 Line Neutral 12 Proven Draft Switch NC gray 3 Ground 13 Proven Draft Switch C purple 4 Fan Power to FSC 14 Line P...

Страница 45: ...heat is applied Approximately 35 to 40 lbs of prepared mortar will lay up one hundred 9 x 4 x 2 straights IMPORTANT DO NOT add additives such as fire clay sand cement or other accelerators These inst...

Страница 46: ...l to allow for expansion 3 Apply split firebrick to the rear wall of the unit Ensure approximately 1 2 gap is kept between firebrick and sidewall as well as an 1 4 gap is kept between firebrick and da...

Страница 47: ...there will be a gap between the back of the noncombustible finish material and the rough front face of the Isokern firebox Be sure to fill this gap with Earthcore Adhesive in conjunction with placeme...

Страница 48: ...ate the room wall finish All combustible trim projecting less than one and one half inch 1 1 2 from this plane must be kept a minimum of eight inches 8 from the sides top of the firebox openings All c...

Страница 49: ...s of 1 2 psi 3 5 kPa The appliance must be isolated from the gas piping system by closing its equipment shutoff valve during any pressure testing of the supply piping system at test pressures equal to...

Страница 50: ...y sort may void manufacturer s warranty listings and approvals 25 The ISOFLAMES Linear Burner system is not intended to heat an entire home or to be used as a primary heat source 26 Children and adult...

Страница 51: ...even though no odor exists Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning resemble flu symptoms including headaches dizziness or nausea If you have these signs the fireplace may no...

Страница 52: ...in Burner Assembly natural gas Main Burner Assembly propane ISF E 36 60 72 96N ISF E 36 60 72 96P 1 1 2 Pilot Assembly natural gas Pilot Assembly propane ISF E PAN ISF E PAP 1 1 3 Gas Valve natural ga...

Страница 53: ...ions Burner Model Minimum Fireplace Dimension in BTU Depth Height Width Nat Gas L P Gas Front Rear High Low High Low ISF36LB 17 5 16 48 37 54K 38K 48K 36K ISF60LB 17 5 16 72 61 90K 63K 80K 60K ISF72LB...

Страница 54: ...qualified personnel 4 Turn off gas and electricity before starting installation or service 5 Make sure gas piping is pressure tested before control is connected High pressure can damage the control c...

Страница 55: ...Pa The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 If not installed and mainta...

Страница 56: ...portion of this manual pgs 45 46 3 The burner cavity must have a height of 2 1 2 a depth of 8 3 4 and the length shall extend the entire length of firebox Table 5 Figure 58 59 4 The 48 and 72 Maximus...

Страница 57: ...nector to the gas inlet flared fitting on the burner assembly 7 Connect the other end of 12 flex connector to the gas supply 8 Avoid creating kinks in the flex connector 9 Make sure all connections ar...

Страница 58: ...core Industries Isokern Maximus Linear Series Open Front Gas Fireplace 12 2021 58 36 Burner Connection ISF36LB For Isokern Maximus Linear 82L48 60 Burner Connection ISF60LB For Isokern Maximus Linear...

Страница 59: ...2021 Isokern Maximus Linear Series Open Front Gas Fireplace 59 72 Burner Connection ISF72LB For Isokern Maximus Linear 82L96 ISF72LB Box No Part No Qty 4 E 18BP4 1 5 E 18BP5 1 9 E 12BP2 1 10 E 12BP3 1...

Страница 60: ...ear Series Open Front Gas Fireplace 12 2021 60 96 Burner Connection ISF96LB For Isokern Maximus Linear 82L120 ISF96LB Box No Part No Qty 2 E 18BP2 1 3 E 18BP3 1 9 E 12BP2 1 10 E 12BP3 1 11 E 12BP4 1 1...

Страница 61: ...le will beep four 4 times to indicate acceptance of the remote s command The system is now synchronized INITIALIZE WITH ADC100 Press the ON OFF key on the Remote Figure 64 A single beep from module wi...

Страница 62: ...esult in poor combustion sooting and a hazardous situation See Figure 68 showing proper flame appearance LOW BATTERY POWER DETECTION The life span of the Receiver batteries depends on various factors...

Страница 63: ...t byhand B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS...

Страница 64: ...n 7 seconds 7 The burner should ignite and the flames should travel along the length of the burner 8 Initially the flames will have a bluish appearance and will gradually become more yellow as applian...

Страница 65: ...ite No spark See No spark on pilot Air in pilot gas line It may take a few minutes to purge out all the air from the pilot gas tube to ignite No gas Verify pilot gas tube is threaded sufficiently to g...

Страница 66: ...prove go into alarm for 30 seconds followed by a full retry Flashes 3 If PDS loses proof for 15 seconds after initial PDS prove AUX OUT de energize stay in alarm until PDS prove returns and AUX OUT wi...

Страница 67: ...FLECTIVE VESPER BLACK FIRE GLASS 10 LB JAR RFG 10 KD 1 2 REFLECTIVE KRYSTALLO DIAMOND FIRE GLASS 10 LB JAR RFG 10 AD 1 2 REFLECTIVE AMBER DIAMOND FIRE GLASS 10 LB JAR Glass Media will be included with...

Страница 68: ...68 Registration Card...

Страница 69: ...und to be defective under the terms of this warranty the party to whom this warranty is extended shall notify ISOKERN 6899 Phillips Industrial Blvd Jacksonville Florida 32256 in writing by registered...

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