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Maintenance - Maintenance schedule

4812162501_F.pdf

2018-04-25

Maintenance - Maintenance schedule

Service and maintenance points

Fig. Service and maintenance points

Engine oil

Sprinkler system

15. Hydraulic reservoir

Engine oil

Sprinkler system

15. Hydraulic reservoir

Radiator

Battery

16. Diesel engine

Radiator

Battery

16. Diesel engine

Drum nuts

10. Articulation joint

17. Hinge

Drum nuts

10. Articulation joint

17. Hinge

Refueling

11. Steering cylinder

18. Fuel tank

Refueling

11. Steering cylinder

18. Fuel tank

Air cleaner

12. Hydraulic filter

19. Fresh air filter

Air cleaner

12. Hydraulic filter

19. Fresh air filter

Scrapers

13. Hydraulic fluid level

Scrapers

13. Hydraulic fluid level

Water tanks, filling

14. Hydraulic fluid, filling

Water tanks, filling

14. Hydraulic fluid, filling

Содержание CS1400

Страница 1: ...Roller Static Three drum Roller CS1400 CS1400 Engine Engine Deutz TD 3 6 L04 IIIB T4f Deutz TD 3 6 L04 IIIB T4f Serial number Serial number 10000514xxA016632 10000514xxA016632 Translation of original...

Страница 2: ......

Страница 3: ...tions 9 Standard lubricants and other recommended oils and fluids 9 Higher ambient temperatures above 40 C 104 F 9 Lower ambient temperature Freeze risk 9 Temperatures 9 High pressure cleaning 9 Fire...

Страница 4: ...on 22 Product and component plates 22 Product identification number on the frame 22 Machine plate 23 Explanation of 17PIN serial number 23 Engine plates 24 Decals 25 Location decals 25 Safety decals 2...

Страница 5: ...s Checking 42 Starting 43 Starting the engine 43 Driving 44 Operating the roller 44 Interlock Emergency stop Parking brake Check 46 Sprinkler system Water tanks 46 Braking 48 Normal braking 48 Emergen...

Страница 6: ...6 Towing 58 Operating instructions Summary 59 Preventive maintenance 61 Acceptance and delivery inspection 61 Warranty 61 Maintenance Lubricants and symbols 63 Maintenance symbols 64 Maintenance Maint...

Страница 7: ...Draining the diesel engine s fuel prefilter 76 Maintenance 50h 77 Engine hood support 77 Air cleaner Checking Change the main air filter 77 Backup filter Change 78 Air cleaner Cleaning 79 Articulatio...

Страница 8: ...ent 93 Fresh air filter Replacement 94 Fuel tank Draining off water 94 Hydraulic reservoir Draining 95 Maintenance 2000h 97 Engine hood support 97 Radiator Check Cleaning 98 Hinges controls Lubricatio...

Страница 9: ...e 4812162501_F pdf 2018 04 25 Air conditioning Optional Drying filter Inspection 105 Hydraulic reservoir Draining 106...

Страница 10: ...e 4812162501_F pdf 2018 04 25...

Страница 11: ...rators in handling and daily maintenance of the machine in accordance with the instruction manual It is recommended to at least train operators in handling and daily maintenance of the machine in acco...

Страница 12: ...se connections are discovered at as early a point in time as possible Inspect the machine every day before starting Inspect the entire machine so that any leakages or other faults are detected Check t...

Страница 13: ...rsonnel CE marking and Declaration of conformity Applies to machines marketed in EU EEC This machine is CE marked This shows that on delivery it complies with the basic health and safety directives ap...

Страница 14: ...Introduction 4812162501_F pdf 2018 04 25 4...

Страница 15: ...de the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the...

Страница 16: ...ns to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal worki...

Страница 17: ...e edge if the substrate does not have full bearing strength or is close to a slope Never operate with roller outside the edge if the substrate does not have full bearing strength or is close to a slop...

Страница 18: ...se the hammer on the rear right post and break the rear window It is recommended that ROPS Roll Over Protective Structure or a ROPS approved cab is always used when driving on slopes or unsafe ground...

Страница 19: ...us S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water sprinkler hoses tank s or that anti freeze has been added to prevent the system...

Страница 20: ...ure or cab These must be replaced with new ROPS structure or cabs Never attempt to repair a damaged ROPS structure or cab These must be replaced with new ROPS structure or cabs Battery handling When r...

Страница 21: ...ery Check that the battery used for jump starting has the same voltage as the dead battery Fig Jump starting 1 2 3 4 Turn the ignition and all power consuming equipment off Switch off the engine on th...

Страница 22: ...Special instructions 4812162501_F pdf 2018 04 25 12...

Страница 23: ...imit is 5 m s Noise level Sound levels have been measured according to the operational cycle described in the EU directive 2000 14 EC on machines equipped for the EU market with operator seat in trans...

Страница 24: ...4 2 D Diameter drum 1500 59 D Diameter drum 1500 59 H2 Height with cab 2990 117 7 H2 Height with cab 2990 117 7 H3 Height without cab ROPS 2500 98 4 H3 Height without cab ROPS 2500 98 4 H4 Height with...

Страница 25: ...cal specifications 4812162501_F pdf 2018 04 25 Dimensions top view Dimensions mm in Dimensions mm in B1 2100 82 7 B1 2100 82 7 B2 1515 59 7 B2 1515 59 7 W1 1060 41 7 W1 1060 41 7 W2 570 22 4 W2 570 22...

Страница 26: ...nk 110 liters 29 gal Fuel tank 110 liters 29 gal Water tank 530 liters 140 gal Water tank 530 liters 140 gal Working capacity Compaction data Compaction data Static linear load front 51 kg cm 285 pli...

Страница 27: ...lead to engine trouble To use diesel fuel with up to max 50 ppm Sulphur content a modification downgrade of the diesel engine software for shutting down of the EGR function is possible To use diesel f...

Страница 28: ...0 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100...

Страница 29: ...ensions M22 PN 4700195096 4700195097 Bolt dimensions M22 PN 4700195096 4700195097 Strength class 10 9 Strength class 10 9 Tightening torque 626 Nm Tightening torque 626 Nm Hydraulic system Opening pre...

Страница 30: ...Technical specifications 4812162501_F pdf 2018 04 25 20...

Страница 31: ...The brakes are released with hydraulic pressure and are operated with a switch on the instrument panel Steering system The steering system is a hydrostatic system The control value on the steering co...

Страница 32: ...pe description product and serial numbers 2 Engine plate Type description product and serial numbers 3 Component plate ROPS Product and serial numbers 3 Component plate ROPS Product and serial numbers...

Страница 33: ...type of machine the PIN Product Identification Number serial number operating weight engine power and year of manufacture On machines supplied to outside the EU there are no CE markings and in some ca...

Страница 34: ...ne s type plate 1 is located on top of the cylinder head cover The plate specifies the type of engine its serial number and the engine specification 1 Fig Engine 1 Type plate Please specify the engine...

Страница 35: ...nt 4700588176 13 Handbook compartment 4700903425 4 Lifting point 4700588176 13 Handbook compartment 4700903425 5 Warning instructions manual 4700903459 14 Warning locking 4700908229 5 Warning instruct...

Страница 36: ...ith pivotal steering 4700903423 Warning Rotating engine components Keep your hands at a safe distance 4700903424 Warning Hot surfaces in the engine compartment Keep your hands at a safe distance 47009...

Страница 37: ...406 Warning Danger of slipping or falling Warning danger of slipping or falling Read the instruction manual 4812125363 Warning Locking The articulation must be locked during transport and lifting but...

Страница 38: ...ster switch Hoisting plate Handbook compartment Master switch Hydraulic fluid Biological hydraulic fluid PANOLIN Fixing point Hydraulic fluid Biological hydraulic fluid PANOLIN Fixing point Coolant Ba...

Страница 39: ...amp low fuel level 8 Rotating beacon 23 Hourmeter Error code 8 Rotating beacon 23 Hourmeter Error code 9 Horn 24 Warning lamp air filter 9 Horn 24 Warning lamp air filter 10 Parking brake 25 Warning l...

Страница 40: ...raulic fluid Optional Shows hydraulic fluid temperature Normal temperature range is 65 80 C 149 176 F Stop the engine if the gauge shows a temperature of more than 85 C 185 F Locate the fault 6 Temper...

Страница 41: ...e lamp comes on while the engine is running the alternator is not charging Stop the engine and locate the fault 19 Warning lamp battery charging If the lamp comes on while the engine is running the al...

Страница 42: ...goes out Ignition on the warning lamp lights for approx 2 sec and then goes out The warning lamp does not light The warning lamp does not light In connection with the lamp test a lamp that goes out in...

Страница 43: ...Machine description 4812162501_F pdf 2018 04 25 Locations Instruments and controls cab Fig Cab roof Fig Cab control between seats with AC optional 10 11 2 1 4 12 3 Fig Cab roof radio 16 15 33...

Страница 44: ...entering the cab 11 Heater control Turn to the right to increase heating Turn to the left to reduce heating 11 Heater control Turn to the right to increase heating Turn to the left to reduce heating 1...

Страница 45: ...utlet 7 5A 6 Indicator relay 12V outlet 7 5A 7 Reserve 7 Reserve 8 Reserve 8 Reserve Fuse box F2 Fuse box F2 9 Horn 7 5A 9 Horn 7 5A 10 Beeper 5A 10 Beeper 5A 11 Rotating beacon 7 5A 11 Rotating beaco...

Страница 46: ...igh Low speed 9 K38 High Low speed Fig Main fuse panel 1 Battery disconnector 2 Fuses F15 F5 F20 3 12V socket 4 Fuses F5 F13 F15 5 Preheating relay 100A 6 Fuse F20 7 Starter relay 75A 7 4 3 2 6 1 5 Th...

Страница 47: ...osition of the fuses The table below gives fuse amperage and function All fuses are flat pin fuses Fuse box left side Fuse box right side Fuse box left side Fuse box right side 1 Working lights rear 1...

Страница 48: ...Machine description 4812162501_F pdf 2018 04 25 38...

Страница 49: ...the battery bay The engine cover must be unlocked when operating so that the battery can be quickly disconnected if necessary The engine cover must be unlocked when operating so that the battery can b...

Страница 50: ...tective Structure is fitted on the roller and wear a protective helmet Always replace the seat belt 1 with a new one if it is worn or has been subjected to a heavy load Always replace the seat belt 1...

Страница 51: ...erlock 1 The engine switches off 4 seconds after the operator rises from the seat The engine stops whether the forward reverse lever is in the neutral or the drive position The engine does not stop if...

Страница 52: ...ing brake is activated When the forward reverse lever is in neutral the automatic brake function is engaged Turn the starter switch 17 to the right to position I All warning lamps should light for abo...

Страница 53: ...d then turn the dial to the right to the starting position Release the switch as soon as the engine starts Warm up the engine at idling speed for a few minutes although longer if ambient temperature i...

Страница 54: ...must be changed to suit the new seat via the switch Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary Ma...

Страница 55: ...ing the engine speed Check the parking brake function by activating the parking brake while the roller is slowly moving forward Check the parking brake function by activating the parking brake while t...

Страница 56: ...lf for a sudden stop The engine switches off and the brakes are activated Check the function of the emergency stop by pressing the emergency stop when the roller is moving slowly forwards backwards Ch...

Страница 57: ...mp lower B Allow water from the upper tank to fill the lower one then close the tap before the filter Allow water from the upper tank to fill the lower one then turn off the tap in front of the filter...

Страница 58: ...ling position 900 rpm Allow the engine to idle for a few minutes to cool down Switch off the machine with the key When starting and driving a machine that is cold remember that the hydraulic fluid is...

Страница 59: ...firmly and prepare for a sudden stop The brakes are applied and the machine stops To brake press the emergency stop hold the steering wheel firmly and prepare for a sudden stop The brakes are applied...

Страница 60: ...eezing during the winter Empty the water tanks water pipes and ballast water from the drums Remember that there is a risk of freezing during the winter Empty the water tanks water pipes and ballast wa...

Страница 61: ...o the manufacturer s instructions in the engine manual that is supplied with the roller Battery Remove the battery from the machine clean the outside check that the electrolyte level is correct see un...

Страница 62: ...hours of operation Grease the steering cylinder piston with conservation grease Grease the hinges on the doors to the engine compartment and the cab Grease both ends of the forward reverse control bri...

Страница 63: ...l until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances can be longer than normal...

Страница 64: ...ransport Roller prepared for transport Fig Arrangement 1 Chock 2 Lashing wire 1 2 2 Lock the articulation before lifting and transporting Follow the instructions under the relevant heading Lock the ar...

Страница 65: ...n the brakes are hydraulically disengaged Chock the drums to prevent the roller from moving when the brakes are hydraulically disengaged Open the hood and make sure that the propulsion pump is accessi...

Страница 66: ...ocated behind the hydraulic tank near the articulated link Make sure that the valve 1 is pushed in and then pump with the pump arm 2 until the brakes are disengaged When restoring hold the valve 1 in...

Страница 67: ...are released The roller can now be towed After towing pull the brake release button 3 out to apply the brakes After towing pull the brake release button 3 out to apply the brakes If the diesel engine...

Страница 68: ...e slowed and stopped by the vehicle towing the roller The roller must be towed slowly max 3 km h 2 mph and for short distances only max 300 m 330 yards The roller must be towed slowly max 3 km h 2 mph...

Страница 69: ...e 11 Test the brakes Remember that the braking distance will be longer if the roller is cold 11 Test the brakes Remember that the braking distance will be longer if the roller is cold 13 Check that th...

Страница 70: ...Operating instructions Summary 4812162501_F pdf 2018 04 25 60...

Страница 71: ...to the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered b...

Страница 72: ...Preventive maintenance 4812162501_F pdf 2018 04 25 62...

Страница 73: ...2161856 20 liter P N 4812161857 209 liter ENGINE OIL Air temperature 15 C 50 C 5 F 122 F Dynapac Engine oil 200 P N 4812161855 5 liter P N 4812161856 20 liter P N 4812161857 209 liter HYDRAULIC FLUID...

Страница 74: ...ter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filter Sprinkler...

Страница 75: ...diator 9 Battery 16 Diesel engine 2 Radiator 9 Battery 16 Diesel engine 3 Drum nuts 10 Articulation joint 17 Hinge 3 Drum nuts 10 Articulation joint 17 Hinge 4 Refueling 11 Steering cylinder 18 Fuel t...

Страница 76: ...rs of operation Daily Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Be...

Страница 77: ...e contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 2 Clean the cooler element If necessary 2 Clean the cooler element If necessary Every...

Страница 78: ...he engine manual Change the engine pre filter Refer to the engine manual Lubricate hinges and controls Lubricate hinges and controls 14 Check the cap breather filter on the hydraulic reservoir 14 Chec...

Страница 79: ...ulic reservoir 14 Check the cap breather filter on the hydraulic reservoir 16 Check the engine V belt tension Refer to the engine manual 16 Check the engine V belt tension Refer to the engine manual 1...

Страница 80: ...Maintenance Maintenance schedule 4812162501_F pdf 2018 04 25 Service Checklist 70...

Страница 81: ...engine is run indoors Risk of carbon monoxide poisoning Engine hood support Fig Engine compartment 1 Engine hood support 1 Ensure that the engine hood support is securely in position for all work in...

Страница 82: ...of the coolant is between max min in the sight glass 2 and 3 Top up with coolant if the level is too low Take great caution if the radiator cap must be opened while the engine is hot Wear protective g...

Страница 83: ...to the lower edge of the filler pipe See the engine handbook for the grade of diesel fuel The tank holds 110 l 29 gallons of fuel Water tanks Filling Fig Water tank 1 Tank cap 1 2 Unscrew the tank cap...

Страница 84: ...Nozzle 1 Sleeve 2 Nozzle 3 Seal 4 Fine filter 1 4 Sprinkler system Drum Cleaning Dismantle the blocked nozzle by hand Blow the nozzle 2 and fine filter 4 clean using compressed air Alternatively fit r...

Страница 85: ...bottom plug to drain the tank The water system must be completely drained if the roller is to be left unused for a longer period or if temperatures below zero can be expected Remove the bottom plug to...

Страница 86: ...ulate on the scraper and influence the contact force Clean as necessary Make sure the scrapers are retracted from the drum when transporting Make sure the scrapers are retracted from the drum when tra...

Страница 87: ...bon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Engine hood support Fig Engine compartment 1 Engine hood supp...

Страница 88: ...rt a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 replace if necessary When refitting the cover make sure that the dust valve is positioned downwar...

Страница 89: ...ubricant nipples 1 Lubricant nipples articulation 2 Bearings steering cylinder 1 2 2 1 1 Nobody must be allowed near the steering joint when the engine is running Danger of being crushed when steering...

Страница 90: ...ear bearing 1 of the left steering cylinder accessible from the left side of the machine Wipe the lubricant nipple and grease with three strokes of the hand grease gun Fig Drum 1 Drum nut 1 Tightening...

Страница 91: ...ing the sight glass 1 that bubbles are not visible on the drying filter The filter is located inside the box placed under the seats close to the left of the right seat The hole in the box is covered w...

Страница 92: ...Maintenance 50h 4812162501_F pdf 2018 04 25 82...

Страница 93: ...ng brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning...

Страница 94: ...e water jet Blow air or direct water through the cooler in the opposite direction to that of the cooling air Be careful when using a high pressure washer do not place the nozzle too close to the radia...

Страница 95: ...brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ens...

Страница 96: ...when using a high pressure washer do not place the nozzle too close to the radiator Wear protective goggles when working with compressed air or high pressure water jets Wear protective goggles when w...

Страница 97: ...ed oil and filter to an environment friendly waste disposal station Observe care when draining hot engine oil Wear protective gloves and goggles Observe care when draining hot engine oil Wear protecti...

Страница 98: ...Maintenance measures 500 h 4812162501_F pdf 2018 04 25 88...

Страница 99: ...ated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that th...

Страница 100: ...n using a high pressure washer do not place the nozzle too close to the radiator Wear protective goggles when working with compressed air or high pressure water jets Wear protective goggles when worki...

Страница 101: ...llons under the drain plug Hand in the drained oil and filter to an environment friendly waste disposal station Place a receptacle that is capable of holding at least 19 liters 5 gallons under the dra...

Страница 102: ...engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is run indoo...

Страница 103: ...hly clean the sealing surface of the filter holder Apply a thin coat of fresh hydraulic fluid on the rubber gasket of the new filter Screw on the filter by hand Fig Hydraulic reservoir 3 Sight glass h...

Страница 104: ...ent Restore Fuel tank Draining off water Fig Fuel tank 1 Drain plug 1 Water can be drained via the drain plug at the bottom of the tank Draining should be done when the roller has been standing still...

Страница 105: ...Drain condensation water via the drain plug 1 at the bottom of the tank Draining should be done when the roller has been standing still for some time eg overnight Drain as follows Put a can underneat...

Страница 106: ...Maintenance 1000h 4812162501_F pdf 2018 04 25 96...

Страница 107: ...tivated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that...

Страница 108: ...n using a high pressure washer do not place the nozzle too close to the radiator Wear protective goggles when working with compressed air or high pressure water jets Wear protective goggles when worki...

Страница 109: ...llons under the drain plug Hand in the drained oil and filter to an environment friendly waste disposal station Place a receptacle that is capable of holding at least 19 liters 5 gallons under the dra...

Страница 110: ...engine manual for detailed instructions when replacing the fuel filter Start the engine and check that the fuel filter is tight Ensure good ventilation air extraction if the diesel engine is run indoo...

Страница 111: ...ly clean the sealing surface of the filter holder Apply a thin coat of fresh hydraulic fluid on the rubber gasket of the new filter Screw on the filter by hand Fig Hydraulic reservoir 3 Sight glass hy...

Страница 112: ...nt Restore Fuel tank Draining off water Fig Fuel tank 1 Drain plug 1 Water can be drained via the drain plug at the bottom of the tank Draining should be done when the roller has been standing still f...

Страница 113: ...ated in the Lubricant specification Fill with fresh hydraulic fluid of the grade indicated in the Lubricant specification Replace the hydraulic filter as described under the heading Every 1000 hours o...

Страница 114: ...er from the water hose 3 to the tank When the tanks are clean replace the drain plug 1 and hose 3 and put back the filter 2 in the filling holes Fill the tanks screw on the cap 1 and check for leaks T...

Страница 115: ...on the drying filter 3 Fig Drying filter 1 Sight glass 2 Filter holder 1 2 Never work under the roller when the engine is running Park the roller on a level surface chock the drum and activate the par...

Страница 116: ...Drain condensation water via the drain plug 1 at the bottom of the tank Draining should be done when the roller has been standing still for some time eg overnight Drain as follows Put a can underneat...

Страница 117: ......

Страница 118: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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