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Tridak® Model 1001 Syringe Filling System User Guide

Contents

Introduction .................................................................................................................................................... 4

Introduction to the User Guide ....................................................................................................................................... 4

Where to Get Help .......................................................................................................................................................... 4

Safety .............................................................................................................................................................. 4

General Safety Considerations ........................................................................................................................................ 4

Specific Safety Considerations ......................................................................................................................................... 4

Personal Protective Equipment ....................................................................................................................................... 5

Product Overview ........................................................................................................................................... 5

Description of the Model 1001 Syringe Filling System .................................................................................................... 5

Special Features and Benefits of the Model 1001 ........................................................................................................... 5

Description of Main Components.................................................................................................................................... 6

Assembly and Setup ........................................................................................................................................ 7

Unpacking and Inspecting Your Shipment ....................................................................................................................... 8

Parts Included in the Model 1001 Syringe Filling System ................................................................................................ 8

Utilities Required ............................................................................................................................................................. 8

Preparing the System for Use .......................................................................................................................... 9

Installing the Reservoir Support ...................................................................................................................................... 9

Installing the Material Reservoir ..................................................................................................................................... 9

Connecting the Material Reservoir Pressure Supply Tube ............................................................................................ 10

Operation ..................................................................................................................................................... 10

Preparing the Cartridge ................................................................................................................................................. 11

Loading the System ....................................................................................................................................................... 12

Pressurizing the System ................................................................................................................................................. 14

Depressurizing the System ............................................................................................................................................ 15

Adjusting the Syringe Rest ............................................................................................................................................. 15

Setting the Fill Amount for the Syringe Size .................................................................................................................. 15

Priming the System........................................................................................................................................................ 16

Preparing the Syringes................................................................................................................................................... 16

Filling the Syringe .......................................................................................................................................................... 17

Model 830 Valve Adjustments ...................................................................................................................................... 17

Cleaning and Maintenance ........................................................................................................................... 18

System Cleaning ............................................................................................................................................................ 18

Spare Parts and Accessories .......................................................................................................................... 18

Replacement Parts/Accessories ........................................................................................

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Specifications ................................................................................................................................................ 19

System Specifications .................................................................................................................................................... 19

Index ....................................................................................................................

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Содержание Tridak 1001

Страница 1: ...Tridak Model 1001 User Guide Syringe Filling System Instructions for Safe Use Setup and Operation Maintenance Ordering Spare Parts and Accessories ...

Страница 2: ...olded syringes and cartridges We also possess the capability to fabricate nozzles and multi port dispensing manifolds that perfectly match the packages being filled Single and dual component materials can be packaged in seconds one at a time or in multiples for higher volume throughput The equipment accommodates various mix ratios High pressure filling equipment is available for packaging highly f...

Страница 3: ...ing System 8 Utilities Required 8 Preparing the System for Use 9 Installing the Reservoir Support 9 Installing the Material Reservoir 9 Connecting the Material Reservoir Pressure Supply Tube 10 Operation 10 Preparing the Cartridge 11 Loading the System 12 Pressurizing the System 14 Depressurizing the System 15 Adjusting the Syringe Rest 15 Setting the Fill Amount for the Syringe Size 15 Priming th...

Страница 4: ...a m to 5 30 p m Eastern Standard Time You can also email us at info dymax com Please see the back cover of this user guide for worldwide contact information Safety WARNING If you use this filling system without first reading and understanding the information in this user guide injury can result To reduce the risk of injury read and ensure you understand the information in this user guide before as...

Страница 5: ... Model 830 Disposable Fluid Path Valve to make material changeover fast and easy while eliminating most cross contamination The disposable fluid path can be fitted with a series of adapters to fill Luer Lock and Oral tip syringe types Special Features and Benefits of the Model 1001 This machine features several design features to make filling simple quick and clean including Disposable fluid path ...

Страница 6: ...and medical fluids 5 Material Reservoir Retainer The reservoir retainers and tanks hold fluid reservoirs Reservoir retainers accept cartridge reservoirs Reservoir tanks accept bottle and pail reservoirs 6 Material Reservoir Support The adjustable vertical support is used to mount material reservoir support 7 Material Reservoir Pressure Supply The air supply line that pressurizes the material in th...

Страница 7: ...01 Syringe Filling System Material Reservoir Retainer Material Reservoir Support Model 830 Valve Quick Clamp Release Fill Stop Foot Switch Compressed Air Line Inlet 60 90 psi Air Regulator Disposable Fluid Path Cylinder Retract Switch Adjustable Syringe Support Material Reservoir Pressure Supply ...

Страница 8: ...ately The parts listed below will be included in your shipment If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included in the Model 1001 Syringe Filling System Model 1001 with Foot Switch 1 Tube Assemblies Luer Female 2 Reservoir 3 Rod Assembly 4 Airline Kit for Reservoir and Model 1001 5 6 Allen Key Kit 7 0 32 Bleed Wire with Pu...

Страница 9: ...rt Tighten the screw until the Reservoir Support is secure Figure 3 Figure 3 Reservoir Support Installation Installing the Material Reservoir 1 Slide the Material Reservoir Retainer Figure 4 D over the top of the Reservoir Support Figure 4 B 2 Position the Material Reservoir Retainer on the Reservoir Support so that the bottom of the Retainer is approximately 2 inches above the top of the Back Pla...

Страница 10: ...terial Reservoir Pressure Supply to the Material Reservoir Air Inlet NOTE DO NOT CONNECT AIR TO COMPRESSED AIR LINE INLET FIGURE 4 H AT THIS TIME Figure 4 Syringe Filler with 20 oz Cartridge Retainer Rear View C Height Adjustment Handle A Material Reservoir Air Inlet D Material Reservoir Retainer E Disposable Fluid Path F Material Reservoir Pressure Supply G Air Regulator H Compressed Air Line Inl...

Страница 11: ... the Colored Cap and quickly insert the Mating Fitting from the Disposable Fluid Path Figure 6 Tighten firmly 3 Ensure the Fluid Path is sealed with a Luer Fitting and Cap before transporting or loading the Cartridge into the Reservoir Retainer NOTE Low viscosity fluids may require Teflon wrap on threads Figure 5 Cartridge with Cap Installed Figure 6 Cartridge with Fluid Path Installed Nozzle Remo...

Страница 12: ...into the Reservoir Retainer 3 Guide the Fluid Path downward passing through the bottom of the Reservoir 4 Press the Cartridge firmly into place until seated 5 Replace the Reservoir Retainer Cover and tighten evenly and securely with Star Nuts until the Cover forms a solid seal around the Cartridge If you experience any trouble please contact Dymax Customer Service Figure 7 Material Reservoir Explo...

Страница 13: ...en position 2 Position the Fluid Path in the Luer Block Clamp so that the outer edge of the Luer Block Clamp just catches the Luer Tip 3 Close quick clamp by lowering handle downward to closed and locked position 4 Ensure tubing remains centered in Model 830 Valve during clamping Figure 8 Luer Block Clamp Luer Block Clamp Luer Tip ...

Страница 14: ...rgized when a compressed air supply is connected to the System Pressure Inlet WARNING Do not exceed 90 psi system pressure The following steps must be completed in order to safely pressurize the system If these steps are not followed correctly it is possible to create a situation that could result in a material spill through the Luer Tip 1 Ensure that the Fluid Path is correctly installed in the L...

Страница 15: ...al Reservoir Air Inlet 4 Disconnect the Compressed Air Supply from the System Pressure Inlet Adjusting the Syringe Rest Use the adjustable syringe rest to support the syringe during the fill cycle and ensure the syringe is centered around the fill stop switch Figure 10 1 Slightly loosen the Syringe Rest Base Screw 2 Slide the Syringe Rest Base along the fixture base slot channel until the Syringe ...

Страница 16: ...terial Reservoir Figure 10 Model 1001 with Syringe Inserted Priming the System During initial setup and when changing material cartridge reservoirs air must be purged from the disposable fluid path fill tube to prevent accidental spills and introducing bubbles into syringes Prime the system by running material through the fluid path until a constant solid flow of material is achieved Depending on ...

Страница 17: ...eps 2 through 6 for each additional syringe needed Model 830 Valve Adjustments The Model 830 Valve highlights a suck back feature to prevent oozing and dripping between syringes Depending on the type of fluids used the suck back feature will require adjustment Batch to batch adjustment is recommended If material drips suck back should be increased If there are air bubbles in the syringe decrease t...

Страница 18: ...rvoir can be cleaned and the material replaced Spare Parts and Accessories Part Number Item Air Lines Regulators T16789 Air Supply Line T18297 Material Regulator Replacement Kit Reservoir Cartridge Kits T15223 20 oz Cartridge Reservoir T15224 32 oz Cartridge Reservoir T15224 1 Gallon Reservoir Low Level Sensing Kits T17970 20 oz Low Level Reservoir T17922 32 oz Low Level Reservoir T17985 1 Gallon ...

Страница 19: ...ator 60 psi min 4 1 bar Maximum pressure setting at air filter regulator 100 psi 6 9 bar Compatible material viscosity range 1 60 000 cP Reservoir Retainer Tank Sizes Cartridge retainers hold 20 and 32 oz 550 and 900 mL reservoirs 1 gallon 3 8 L jug and 5 gallon 15L pail drop in reservoir options available inquire with Dymax Customer Service Air Regulator Pressure Gauges Pressure gauge installed f...

Страница 20: ...users in their performance testing and evaluation Data sheets are available for pressure pots upon request T18762 MAN096 5 2 2019 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 611 962 7900 info_de dymax com www dym...

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