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19
The Engine Starts
Does it run
continuously?
It should be
ready to go.
Is the high
speed needle
setting 1-3/8 to
2 turns out from
closed (if the
engine is
broken-in)?
Is fuel getting
to the engine?
Clear the
engine
of fuel.
Does the engine
quit when the
glow plug clip
is removed?
Replace the
glow plug.
Check for clogging
in the carburetor or
fuel line. Press the
primer pump and
check for fuel
spraying out of the
fuel line. If so,
replace the fuel line.
Try starting the
engine again.
Reset the high
speed needle.
Check that the
pressure line
is connected to
the muffler. The
fuel may be bad.
YES
YES
YES
NO
NO
NO
NO
YES
YES
The Engine Does Not Start
Does the engine
turn over easily?
Is foreign matter
clogging the fuel
tank or fuel line?
Is fuel in the
fuel line?
The engine may
be flooded. Clear
the engine of fuel.
Try starting the
engine again.
Remove the
obstruction
from the fuel
tank or fuel line.
Is the battery for
the glow plug
clip charged?
Is the glow
plug red hot?
Press the primer
pump and check
for fuel spraying
out of the fuel line
through a small
hole. If so replace
the fuel line.
Does the engine
turn over easily
with the glow
plug removed?
NO
NO
YES
YES
Replace the
glow plug.
YES
YES
Check the high speed
needle setting and
prime the engine.
YES
YES
NO
NO
Charge or
replace the
batteries.
NO
Check that nothing
is caught in the
engine. Check that
the pull starter
operates smoothly.
NO
ENGINE TROUBLESHOOTING
1. Install the flywheel collet (129) onto the
engine’s crankshaft.
2. Install the flywheel (31) onto the engine’s
crankshaft, making sure the collet (129)
fits properly into the flywheel (31).
3. Install a crankshaft locking tool (not
included) into the engine and install the
pilot shaft (32). Note: Make sure you
thoroughly tighten the pilot shaft onto
the engine’s crankshaft.
4. Install the two clutch shoes (33) onto the
flywheel pins.
2-Speed Assembly
5. Install the clutch spring (130) into the groove of the clutch
shoes (33).
6. Install a 5x8 flanged bearing (35) onto the pilot shaft (32).
7. Install the clutch bell (36) onto the pilot shaft (32) making
sure the bearing fully seats into the clutch bell (36).
8. Install the second 5x8mm flanged bearing (35) into the end
of the clutch bell (36). Again, make sure the bearing is fully
seated into the clutch bell (36).
9. Install a 3mm washer (AA) onto the end of the pilot shaft.
Secure the clutch assembly with a 3x6mm screw (P).